service interval CHEVROLET LOW CAB FORWARD 2020 Owner's Manual

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Instruments and Controls 75
Low Coolant Warning Light
LOW COOLANT
If this message and light come on,
the system is low on engine coolant
and the engine may overheat.
A warning tone also sounds. If this
light comes on while driving, stop
the vehicle immediately and check
the cooling system for leaks. See
Engine Coolant0243 and have the
vehicle serviced by your dealer. This
light will also activate the engine
alarm and automatic shutdown
system. See Engine Alarm and
Automatic Shutdown 0164 and
Engine Shutdown Warning Light
0 68.
Water Separator (Fuel Filter)
Warning Light
WATER SEPARATOR
This message displays and a
warning light appears when the
level in the water separator on the
fuel line is beyond the specified
level. Drain water following the
instructions in the Water in Fuel section and make sure the warning
light goes out. See
Water in Fuel
0 221.
If you continue driving with the
message displayed, the fuel
injection system may fail. See Water
in Fuel 0221.
Air Cleaner Light
CHECK AIR FILTER
This message displays and a
warning light appears when the next
air cleaner element service interval
is near or has already been
reached.
Replace the air cleaner element.
See Engine Air Cleaner/Filter 0243.
Low Fuel Warning Light
LOW FUEL
This message displays and a
warning light appears when the fuel
level in the tank becomes too low
while the engine is running. Add fuel
at the earliest possible time. If the
vehicle runs out of fuel, air bleeding
procedure must be performed. See
Fuel for Diesel Engines 0218,
Fuel Gauge 059, and Running Out
of Fuel 0224.
Regeneration Required
Warning Light
REGEN. REQUIRED
This light (amber) comes on when
Running regeneration or Switch
regeneration is required. When this
light comes on, perform DPF
regeneration soon. If the engine
continues to run without performing
DPF regeneration, this light will
change color from amber to red.
If this light turns red, perform DPF
regeneration immediately. If you do
not perform DPF regeneration, the
check engine malfunction indicator
light and reduced engine power
indicator light will come on,
imposing performance restriction on
the vehicle. If this happens, the
vehicle must be serviced at your
dealer. See Diesel Particulate Filter
0 171.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Instruments and Controls 77
Exhaust System Warning Light
EXH. SYSTEM
This light comes on when the SCR
system detects a malfunction or
incorrect DEF. SCR system will turn
on other indicator lights and reduce
engine power in progressive stages
to encourage you to have the
malfunction corrected. Continuing to
drive for too long after this light
turns on will eventually result in a
severe vehicle speed limitation.
If this light turns on, promptly have
the vehicle inspected and serviced
at your dealer. SeeDiesel Exhaust
Fluid 0180.
Refill Diesel Exhaust Fluid
(DEF) Warning Light
REFILL DEF
This message displays and a
warning light appears when the DEF
tank is almost empty. Add DEF as
soon as possible.
Engine power will be reduced and
vehicle speed will be limited when
this light is activated. Failure to
promptly refill the DEF tank will result in a severe vehicle speed
limitation. See
Diesel Exhaust Fluid
0 180.
When DIC ERROR is Displayed
ERROR
If the system has not yet been able
to access maintenance data,
ERROR is shown on the DIC.
If ERROR does not change
automatically to a distance or other
maintenance indication, have your
vehicle serviced at your dealer.
Maintenance Data Indicator
Lights
Maintenance data indicator lights
appear on the DIC when each
maintenance item is selected or
when the next change or service
interval of the item is near or has
been reached.
The distance or time shown is the
remaining or excess of them to /
from the change or service timing.
The positive distance or time shows
the remaining of that and the
negative distance or time shows the excess of that. For the items listed
below, the displayed color will
change from green to amber when
remaining distance is below
1 600 km (1,000 mi) and the screen
is selected.
These screens are also displayed
when the engine control switch
turns to the ON position after above
notification timing. The message
remains on the display until the DIC
selector is pressed once or the
vehicle is started.
The maintenance data function
indicates the distance remaining
before the next scheduled
maintenance. Scheduled
maintenance time is approaching
when the display turns from green
to amber. Have the vehicle checked
and serviced at your dealer as soon
as possible.
The vehicle needs to be maintained
more often if it is driven in severe
conditions.

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 317
Service and
Maintenance
Maintenance Schedule
Maintenance Schedule . . . . . . . 317
Owner Checks and Services
Owner Checks andServices . . . . . . . . . . . . . . . . . . . . 330
Additional Maintenance
and Care
Additional Maintenanceand Care . . . . . . . . . . . . . . . . . . . . 336
Recommended Fluids,
Lubricants, and Parts
Recommended Fluids andLubricants . . . . . . . . . . . . . . . . . . . 339
Maintenance Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . 341
Maintenance
Schedule
Caution
Damage caused by improper
maintenance can lead to costly
repairs and may not be covered
by the vehicle warranty.
Maintenance intervals, checks,
inspections, recommended fluids,
and lubricants are important to
keep the vehicle in good working
condition.
Do not have chemical flushes that
are not approved by GM
performed on the vehicle. The
use of flushes, solvents, cleaners,
or lubricants that are not
approved by GM could damage
the vehicle, requiring expensive
repairs that are not covered by
the vehicle warranty.
Make sure the vehicle is inspected
at regular intervals. Inspections and
maintenance enable you to use the vehicle with peace of mind. They
also extend the vehicle's
service life.
For safe and economical driving, we
recommend that you have your
vehicle inspected and serviced
regularly according to the schedule
indicated in this chapter.
To drive your vehicle safely and at
minimum cost, it is essential to have
your vehicle regularly inspected and
serviced at your dealer as per the
specified maintenance schedule.
Contact your dealer for inspection
that requires disassembly and/or
special equipment.
The Maintenance Schedule in this
manual and a Warranty Information
Booklet are supplied with your
vehicle. Read all publications for a
full understanding of your vehicle's
maintenance needs.
The quality of maintenance your
new vehicle receives is as important
as the regularity with which it is
serviced. Authorized dealers provide
nationwide quality in customer
service. The program includes the

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
318 Service and Maintenance
training of dealer technicians
throughout the country and is
supported with a continuous
follow-up of publications and other
service information. The use of
genuine parts and accessories,
which have the same high quality
standards as original equipment
parts, and the use of factory
approved tools developed and
tested for use by the authorized
dealer also contribute to the high
quality of service.
If you have any questions on how to
keep your truck or chassis in good
condition, see your authorized
dealer, the place many truck owners
choose to have their maintenance
work done. Your authorized dealer
can be relied upon to use proper
parts and practices.
Some of these services can be
complex, so unless you are
technically qualified and have the
necessary equipment, you should
let your authorized dealer's service
department or another qualified
service center do these jobs.The schedule includes general
maintenance which you or a
qualified technician should perform
periodically.
Explanation of Vehicle
Maintenance and Log
The following is a brief explanation
of normal vehicle use.
NORMAL VEHICLE USE—The
maintenance instructions contained
in this section are based on the
assumption that your vehicle will be
used as designed:
.
To carry passengers and cargo
with the limitations indicated on
the vehicle VIN and GVW plate.
. On reasonable road surfaces
within legal operating limits.
. On a daily basis, as a general
rule, for at least several miles/
kilometers.
Unusual operating conditions, such
as driving in dusty areas (sweeper,
agricultural or off-road vehicles),
extended idling (refrigeration vehicles), or vehicles operated for
frequent short trips, will require
more frequent vehicle maintenance.
The log groups items according to
mile/kilometer service intervals. Use
the item codes (letter and number)
to find the description of the
maintenance and the time intervals.
Follow whichever interval comes
first, time or miles/kilometers.
After the maintenance services are
performed, insert the month, day
and mileage/ kilometers in the area
provided next to the serviced item.
The services shown up to
176 000 km (110,000 miles) are to
be repeated after the initial
176 000 km (110,000 miles) at the
same intervals.
Severe Driving Conditions
A vehicle operated under severe
conditions (see list below) requires
more frequent maintenance.
.
Frequent short trips of less than
6 kilometers (4 miles) in
moderate temperatures

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 319
.Frequent short trips of less than
16 kilometers (10 miles) in sub-
freezing temperatures
. Frequent and extended low-
speed engine operation (door-
to- door deliveries, stop- and- go
traffic, etc.)
. Driving on unpaved roads with
heavy dust
. Towing a trailer
Power Take Off (PTO) and
Extended Idle Use
When the vehicle is used with the
PTO equipment or used in a way
that requires extended idle time,
one hour of use shall be deemed
the same as 33 miles. See Driver
Information Center (DIC) 070 for
hourmeter.
Preventive Maintenance
As any mechanical device operates,
a certain amount of wear occurs.
The amount of wear depends on
certain variables –type and method
of operation and the schedule of
maintenance. These variables may be emphasized as critical to
malfunction but each is dependent
upon the other. For example, if a
vehicle is repeatedly overloaded,
driven at excessive speed or
improperly shifted, no schedule of
maintenance can prevent
malfunction. Also, if a preventive
maintenance schedule is not
followed, or is improperly carried
out, no amount of correct vehicle
operation will prevent malfunction.
If vehicle application, operation and
preventive maintenance schedules
and procedures are followed and
properly carried out, the life of the
vehicle will be greatly extended.
For example, regular attention to the
engine oil is essential. The oil level
must be periodically checked and oil
added whenever needed. Also, the
oil should be changed at the
intervals specified with the proper
quality and viscosity of oil. If your
engine should run excessively low
on oil or if the oil has lost its
lubricating qualities because of old
age, serious engine damage could
occur.
Maintenance Schedule Table
Letters Used to Indicate
Maintenance Service Types
I :
Inspect then clean, repair or
replace as necessary
A : Adjust
R : Replace
T : Tighten to the specified torque
L : Lubricate
C : Clean

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
320 Service and Maintenance
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
1 Engine noise check I - I I I - I I I - I I I - I
2 Valve lash - - - A - - - A - - - A - - - or every
12 months
3 Engine oil and oil filter (2) R - R R R - R R R - R R R - R or every
12 months
4 Fuel filter - R - R - R - R - R - R - R - or every
24 months
5 Pre-fuel filter/water
separator
- R - R - R - R - R - R - R - or every
24 months
6 Air cleaner filter - - - - - - - - - - - - - - - indicator (3)
7 Damage to air intake
ducts and hoses - I - I - I - I - I - I - I - or every
12 months
8 Drive belts I - I I I - I I I - I I I - I or every
12 months
9 Engine bolt torques - - - - - - I - - - - - I - -
10 Rotate tires Every 10 400 km (6,500 miles)

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 321
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
11 Engine cooling system I - I I I - I I I - I I I - I or every
12 months
12 Engine coolant Every 12 months: I
Every 24 months: R (when dealer recommended coolant is used)
13 Exhaust system I - I I I - I I I - I I I - I
14 DPF (clean filter) - - - - - - - - - - - - C - - or every
3,000 hours
15 DPF (pressure difference
sensor 0 point
adjustment) - - - - - - - - - - - - A - -
or every
3,000 hours
16 DPF (pressure difference
sensor hose) Every 160 000 km (100,000 miles): I
Every 400 000 km (250,000 miles): R or every
3,000 hours: I
17 Fuel line system I - I I I - I I I - I I I - I or every
12 months
18 Brake lining and pad
for wear I - I I I - I I I - I I I - I

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
322 Service and Maintenance
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
19 Brake drum and rotor for
wear and damage
- - I - I - - I - - I - I - I or every
12 months
20 Brake electric
vacuum pump I - I I I - I I I - I I I - I or every
12 months
21 Brake fluid I - I R I - I R I - I R I - I or every
12 months: I
or every
12 months: R
22 Hydraulic brake booster
(HBB) fluid (5500HD
5500XD models) - - - R - - - R - - - R - - -
or every
24 months
23 Brake line and hoses - - I - I - - I - - I - I - I or every
12 months
24 Parking brake cable I - I I I - I I I - I I I - I or every
12 months
25 Automatic transmission
fluid I - I R I - I R I - I R I - I
or every
12 months

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
Service and Maintenance 323
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
26 Differential gear oil I - I R I - I R I - I R I - I or every
24 months
27 Power steering fluid - - - R - - - R - - - R - - - or every
24 months
28 Power steering oil hoses - - - - - - R - - - - - R - - or every
24 months
29 Steering wheel free
play (4) Every 10 400 km (6,500 miles): I
30 Steering gear box torque - - T - T - - T - - T - T - - or every
12 months
31 Drive shaft flange torque T - T T T - T T T - T T T - T or every
12 months
32 Drive shaft lubrication L - L L L - L L L - L L L - L or every
12 months
33 Leaf spring U-bolt
torque (4) T - T T T - T T T - T T T - T

Chevrolet Low Cab Forward 5.2L Diesel Engine 4500 HD/XD/5500 HD/XD
Owner Manual (GMNA-Localizing-U.S.-13337621) - 2020 - crc - 12/5/18
324 Service and Maintenance
No. Service Interval16 000 km/10,000 mi
24 000 km/15,000 mi
32 000 km/20,000 mi
48 000 km/30,000 mi
64 000 km/40,000 mi
72 000 km/45,000 mi
80 000 km/50,000 mi
96 000 km/60,000 mi
112 000 km/70,000 mi
120 000 km/75,000 mi
128 000 km/80,000 mi
144 000 km/90,000 mi
160 000 km/100,000 mi
168 000 km/105,000 mi
176 000 km/110,000 mi
Service intervals
months or
kilometers
(miles)
whichever
occurs first (1)
34 Wheel nut torque (4) Every 10 400 km (6,500 miles)
35 King pin L - L L L - L L L - L L L - L or every
12 months
36 Wheel hub bearing grease
- Front (5) - - - R - - - R - - - R - - - or every
24 months
37 Air conditioner blower
filter Cleaned once a month
38 Exhaust injector Cleaned every 176,000 km (110,000 miles)
39 DEF supply pump filter
element Every 192 000 km (120,000 miles): R or every
24 months
40 Starter When the starter indicator light (amber) comes on: R
41 Windshield wiper blades Replace every 12 months
Remarks
(1) In case this column is blank,
follow kilometers (miles). (2)
Use of oils other than CK-4 may
require shorter maintenance
intervals and may cause
nonconformity to regulations. (CJ-4 can be used while it is available.)
Use of oils with other viscosity than
*W-40 may also require shorter