lock CHEVROLET MALIBU 2003 5.G Workshop Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2003, Model line: MALIBU, Model: CHEVROLET MALIBU 2003 5.GPages: 326, PDF Size: 2.41 MB
Page 184 of 326

4. To prevent your battery from draining while the
vehicle is being towed, remove the following
fuses from the driver's side instrument panel fuse
block: A) Wiper, G) Powertrain Control Module
and J) Body Function Control Module. See
ªInstrument Panel Fuse Block (Driver's Side)º in
Fuses and Circuit Breakers on page 5-77for
location of these fuses.
5. Turn the ignition switch to ACCESSORY.
6. Shift your transaxle to NEUTRAL (N).
7. Release the parking brake.
Remember to install the fuses once you reach your
destination. To reinstall a fuse:
1. Set the parking brake.
2. Remove the key from the ignition switch.
3. Reinstall the fuse.
Notice:Make sure that the towing speed does not
exceed 65 mph (110 km/h), or your vehicle could
be badly damaged.
Notice:Do not tow your vehicle from the rear.
Your vehicle could be badly damaged and the
repairs would not be covered by your warranty.
Dolly Towing
To tow your vehicle with a dolly and two wheels on the
ground, follow these steps:
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Page 191 of 326

Hitches
It's important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why you'll need the right hitch. Here
are some rules to follow:
·The rear bumper on your vehicle is not intended for
hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a
frame-mounted hitch that does not attach to the
bumper.
·Will you have to make any holes in the body of
your vehicle when you install a trailer hitch? If
you do, then be sure to seal the holes later when
you remove the hitch. If you don't seal them, deadly
carbon monoxide (CO) from your exhaust can get
into your vehicle. See
Engine Exhaust on
page 2-26. Dirt and water can, too.
Safety Chains
You should always attach chains between your vehicle
and your trailer. Cross the safety chains under the
tongue of the trailer so that the tongue will not drop to
the road if it becomes separated from the hitch.
Instructions about safety chains may be provided by thehitch manufacturer or by the trailer manufacturer.
Follow the manufacturer's recommendation for attaching
safety chains and do not attach them to the bumper.
Always leave just enough slack so you can turn
with your rig. And, never allow safety chains to drag on
the ground.
Trailer Brakes
Does your trailer have its own brakes?
Be sure to read and follow the instructions for the trailer
brakes so you'll be able to install, adjust and maintain
them properly. And because you may have anti-lock
brakes, do not try to tap into your vehicle's brake
system. If you do, both systems won't work well,
or at all.
Driving with a Trailer
Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
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Page 201 of 326

The fuel cap is located behind a hinged door on the
passenger's side of your vehicle. To open the door,
insert your ®nger into the ®nger depression next to the
fuel door.While refueling, hang the tethered cap inside the
fuel door.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if you let go of the cap too soon, it will spring back
to the right.
5-7
Page 202 of 326

{CAUTION:
If you get fuel on yourself and then something
ignites it, you could be badly burned. Fuel can
spray out on you if you open the fuel cap too
quickly. This spray can happen if your tank is
nearly full, and is more likely in hot weather.
Open the fuel cap slowly and wait for any ªhissº
noise to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Clean fuel from painted
surfaces as soon as possible. See
Cleaning the Outside
of Your Vehicle on page 5-71.When you put the fuel cap back on, turn it to the right
(clockwise) until you hear a clicking sound. Make
sure you fully install the cap. The diagnostic system can
determine if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into the
atmosphere. See
Malfunction Indicator Lamp on
page 3-30.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not ®t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. See ªMalfunction Indicator Lampº in the
Index.
5-8
Page 207 of 326

A. Engine Coolant Surge Tank
B. Power Steering Fluid Reservoir
C. Engine Oil Fill Cap
D. Engine Oil Dipstick
E. Brake Fluid Reservoir
F. Engine Compartment Fuse Block
G. Engine Air Cleaner/Filter
H. Battery
I. Windshield Washer Fluid Reservoir
Engine Oil
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.The engine oil dipstick is
located in the front of the
engine compartment.
The top of the dipstick is a
round, yellow loop. See
Engine Compartment
Overview on page 5-12for
more information on
location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil
dipstick might not show the actual level.
5-13
Page 222 of 326

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.1. Park the vehicle on a level surface.
You can remove the coolant surge tank pressure
cap when the cooling system, including the coolant
surge tank pressure cap and upper radiator
hose, is no longer hot. Turn the pressure cap slowly
counterclockwise (left) about two or two and
one-half turns. If you hear a hiss, wait for that to
stop. This will allow any pressure still left to be
vented out the discharge hose.
2. Then keep turning the
pressure cap slowly,
and remove it.
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Page 237 of 326

1. Open the hood.
2. Carefully pull directly up on the two latches to
unhook the lamp assembly.
3. Remove the lamp assembly from the vehicle by
pulling it forward. Use care not to scratch the
vehicle with the lamp or the lamp with the fender.4. Unclip the wiring harness and twist the socket
less than one-quarter turn counterclockwise and
remove it.
5. Gently wiggle the bulb from the socket. Replace the
old bulb with a new bulb.
6. Turn the socket back into place and reconnect the
wiring harness to the socket.
7. Return the lamp assembly to its original position.
Be sure to line up the holes in the lamp assembly
to the round ends of the mounting pins.
8. Press down on the two latches to hook the lamp
assembly in place.
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Page 238 of 326

Front Turn Signal Lamps
1. Remove the headlamp assembly as described inBulb Replacement on page 5-42.
2. Once it has been removed, press the tab on the
white socket while twisting it less than one-quarter
turn counterclockwise and pull it out.3. Remove the old bulb and replace it with a new one.
4. Turn the socket back into place.
5. Return the lamp assembly to its original position.
Be sure to line up the holes in the lamp assembly
to the round ends of the mounting pins.
6. Press down on the two latches to hook in the lamp
assembly.
Center High-Mounted Stoplamp
(CHMSL)
1. Open the trunk and locate the CHMSL housing on
the underside of the rear window shelf.
2. Twist the socket one-quarter turn counterclockwise
to remove it.
3. Gently remove burned out bulb and replace with a
new one.
4. Turn the socket back into place.
5. Close the trunk.
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Page 251 of 326

Changing a Flat Tire
If a tire goes ¯at, avoid further tire and wheel damage
by driving slowly to a level place. Turn on your
hazard warning ¯ashers.
{CAUTION:
Changing a tire can cause an injury. The
vehicle can slip off the jack and roll over you
or other people. You and they could be badly
injured. Find a level place to change your tire.
To help prevent the vehicle from moving:
1. Set the parking brake ®rmly.
2. Put the shift lever in PARK (P).
3. Turn off the engine.
To be even more certain the vehicle won't
move, you can put blocks at the front and rear
of the tire farthest away from the one being
changed. That would be the tire on the other
side of the vehicle, at the opposite end.The following steps will tell you how to use the jack and
change a tire.
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Page 252 of 326

Removing the Spare Tire and Tools
The equipment you'll need is in the trunk.
1. Turn the center retainer
nut on the compact
spare tire cover
counterclockwise to
remove it.
2. Lift and remove the cover.
You will ®nd the jacking instructions label on the
underside of the tire cover.3. Turn the wing nut
counterclockwise and
remove it. Then lift
off the adapter
and remove the
compact spare tire.
See
Compact Spare
Tire on page 5-66
for more information
about the compact
spare tire.
4. Remove the jack and wrench from the trunk. Your
vehicle's jack and wrench are stored in a foam tray.
5-58