service CHEVROLET MALIBU 2003 5.G Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-5
Safety Belts
.............................................. 1-6
Child Restraints
.......................................1-28
Supplemental Restraint System (SRS)
.........1-48
Restraint System Check
............................1-54
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-15
Starting and Operating Your Vehicle
...........2-16
Mirrors
....................................................2-28
Storage Areas
.........................................2-30
Sunroof
..................................................2-31
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-17
Warning Lights, Gages and Indicators
.........3-22
Audio System(s)
.......................................3-36Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-28
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
................. 5-9
Bulb Replacement
....................................5-42
Windshield Wiper Blade Replacement
.........5-48
Tires
......................................................5-48
Appearance Care
.....................................5-67
Vehicle Identi®cation
.................................5-75
Electrical System
......................................5-76
Capacities and Speci®cations
.....................5-82
Normal Maintenance Replacement Parts
......5-83
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
............................ 7-8
Index................................................................ 1
2003 Chevy Malibu Owner ManualM

There will be some smoke and dust coming from the
vents in the de¯ated air bags. Air bag in¯ation doesn't
prevent the driver from seeing or being able to steer the
vehicle, nor does it stop people from leaving the vehicle.
{CAUTION:
When an air bag in¯ates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can't get out of the vehicle after an air bag
in¯ates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment,
you should seek medical attention.
In many crashes severe enough to in¯ate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from the
right front passenger air bag.
·Air bags are designed to in¯ate only once. After an
air bag in¯ates, you'll need some new parts for
your air bag system. If you don't get them, the airbag system won't be there to help protect you
in another crash. A new system will include air bag
modules and possibly other parts. The service
manual for your vehicle covers the need to replace
other parts.
·Your vehicle is equipped with a crash sensing and
diagnostic module, which records information
about the air bag system. The module records
information about the readiness of the system, when
the system commands air bag in¯ation and
driver's safety belt usage at deployment.
·Let only quali®ed technicians work on your air bag
system. Improper service can mean that your air
bag system won't work properly. See your dealer for
service.
Notice:If you damage the covering for the driver's
or the right front passenger's air bag, the bag
may not work properly. You may have to replace the
air bag module in the steering wheel or both the
air bag module and the instrument panel for
the right front passenger's air bag. Do not open or
break the air bag coverings.
1-53

Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are air bag system parts in several places around
your vehicle. You don't want the system to in¯ate
while someone is working on your vehicle. Your dealer
and the service manual have information about
servicing your vehicle and the air bag system. To
purchase a service manual, see
Service Publications
Ordering Information on page 7-9.
{CAUTION:
For up to 10 minutes after the ignition key is
turned off and the battery is disconnected, an
air bag can still in¯ate during improper
service. You can be injured if you are close to
an air bag when it in¯ates. Avoid yellow
connectors. They are probably part of the air
bag system. Be sure to follow proper service
procedures, and make sure the person
performing work for you is quali®ed to do so.
Air bag systems do not need regular maintenance.
Restraint System Check
Checking Your Restraint Systems
Now and then, make sure the safety belt reminder light
and all your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for any other
loose or damaged safety belt system parts. If you see
anything that might keep a safety belt system from doing
its job, have it repaired.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a belt
is torn or frayed, get a new one right away.
Also look for any opened or broken air bag covers, and
have them repaired or replaced. (The air bag system
does not need regular maintenance.)
1-54

One key is used for the
ignition and all other locks.
When a new vehicle is delivered, the key has a
bar-coded key tag. This tag may be removed by your
dealer before it is delivered.
Each tag has a key code on it that tells your dealer or a
quali®ed locksmith how to make extra keys. Keep the
tag in a safe place. If you lose your keys, you'll be able
to have one made easily using this tag. If you need
a new key, go to your dealer for the correct key code.
See
Roadside Assistance Program on page 7-5for more
information.
Notice:Your vehicle has a number of features that
can help prevent theft. You can have a lot of trouble
getting into your vehicle if you ever lock your keys
inside. You may even have to damage your vehicle to
get in. So be sure you have spare keys.
Remote Keyless Entry System
If equipped, the keyless entry system operates on a
radio frequency subject to Federal Communications
Commission (FCC) Rules and with Industry Canada.
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference, and
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modi®cations to this system by other than
an authorized service facility could void authorization to
use this equipment.
2-3

At times you may notice a decrease in range. This is
normal for any remote keyless entry system. If the
transmitter does not work or if you have to stand closer
to your vehicle for the transmitter to work, try this:
·Check the distance. You may be too far from your
vehicle. You may need to stand closer during
rainy or snowy weather.
·Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
·Check to determine if battery replacement is
necessary. See ªBattery Replacementº under
Remote Keyless Entry System Operation on
page 2-4.
·If you are still having trouble, see your dealer or
a quali®ed technician for service.
Remote Keyless Entry System
Operation
The following functions are
available with the keyless
entry system:
Q(Lock):Press the lock button to lock all of the
doors. The interior lamps will turn off after all of
the doors are closed.
2-4

Ignition Positions
With the key in the ignition switch, you can turn it to four
different positions.
Notice:If your key seems stuck in OFF and you
can't turn it, be sure you are using the correct key;
if so, is it all the way in? Turn the key only with
your hand. Using a tool to force it could break the
key or the ignition switch. If none of this works, then
your vehicle needs service.A (OFF):This is the only position from which you can
remove the key. It also locks your ignition and transaxle.
A warning chime will sound if you open the driver's
door when the ignition is off and the key is in the ignition.
B (ACCESSORY):This position lets you use things
like the radio and windshield wipers when the engine is
not running. To use ACCESSORY, turn the key
clockwise to the ®rst position.
Use this position if your vehicle must be pushed or
towed, but never try to push-start your vehicle.
See
Recreational Vehicle Towing on page 4-28.
C (ON):This position unlocks the ignition. It is also the
position to where the key returns after you start the
engine and release the switch. The switch will stay in
this position when the engine is running. But even when
the engine is not running, you can use ON to operate
your electrical accessories, and to display some
instrument panel warning lights.
D (START):This position starts the engine. When the
engine starts, release the key. The ignition switch
will return to ON for normal driving.
2-17

Then move the shift lever into the gear you wish. (Press
the shift lever button before moving the shift lever.) See
Shifting Out of Park (P) on page 2-25later in this section.
REVERSE (R):Use this gear to back up.
Notice:Shifting to REVERSE (R) while your vehicle
is moving forward could damage your transaxle. Shift
to REVERSE (R) only after your vehicle is stopped.
To rock your vehicle back and forth to get out of snow, ice
or sand without damaging your transaxle, see
If You Are
Stuck: In Sand, Mud, Ice or Snow on page 4-27.
NEUTRAL (N):In this position, your engine doesn't
connect with the wheels. To restart when you're already
moving, use NEUTRAL (N) only. Also, use
NEUTRAL (N) when your vehicle is being towed.
{CAUTION:
Shifting into a drive gear while your engine is
ªracingº (running at high speed) is dangerous.
Unless your foot is ®rmly on the brake pedal,
your vehicle could move very rapidly. You
could lose control and hit people or objects.
Do not shift into a drive gear while your engine
is racing.
Notice:Damage to your transaxle caused by
shifting into a drive gear with the engine running
at high speed isn't covered by your warranty.
AUTOMATIC OVERDRIVE (D):This position is for
normal driving. If you need more power for passing,
and you're:
·Going less than 35 mph (56 km/h), push your
accelerator pedal about halfway down.
·Going about 35 mph (56 km/h) or more, push the
accelerator all the way down.
You'll shift down to the next gear and have more power.
Notice:If your vehicle seems to start up rather
slowly, or if it seems not to shift gears as you go
faster, something may be wrong with a transaxle
system sensor. If you drive very far that way, your
vehicle can be damaged. So, if this happens,
have your vehicle serviced right away. Until then,
you can use SECOND (2) when you are driving
less than 35 mph (55 km/h) and AUTOMATIC
OVERDRIVE (D) for higher speeds.
2-21

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-4
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-5
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-17
Climate Control System.................................3-17
Outlet Adjustment.........................................3-21
Warning Lights, Gages and Indicators.............3-22
Instrument Panel Cluster................................3-23
Speedometer and Odometer...........................3-24
Tachometer.................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Brake System Warning Light..........................3-27
Anti-Lock Brake System Warning Light.............3-28
Engine Coolant Temperature Gage..................3-29
Low Coolant Warning Light............................3-29
Malfunction Indicator Lamp.............................3-30Oil Pressure Light.........................................3-32
Check Oil Level Light....................................3-33
Passlock
žWarning Light................................3-34
Low Washer Fluid Warning Light.....................3-34
Door Ajar Light.............................................3-34
Service Vehicle Soon Light............................3-35
Fuel Gage...................................................3-35
Audio System(s).............................................3-36
Setting the Time for Radios without
Radio Data Systems (RDS)........................3-36
Setting the Time for Radios with
Radio Data Systems (RDS)........................3-37
Radio with CD (Base Level)...........................3-37
Radio with CD (Up Level)..............................3-41
Radio with Cassette and CD..........................3-48
Theft-Deterrent Feature
(Non-RDS Radios).....................................3-57
Theft-Deterrent Feature
(RDS Radios)...........................................3-57
Understanding Radio Reception......................3-57
Care of Your Cassette Tape Player.................3-58
Care of Your CDs.........................................3-59
Care of Your CD Player................................3-59
Fixed Mast Antenna......................................3-59
Chime Level Adjustment................................3-59
Section 3 Instrument Panel
3-1

Air Bag Readiness Light
There is an air bag readiness light on the instrument
panel, which shows the air bag symbol. The system
checks the air bag's electrical system for malfunctions.
The light tells you if there is an electrical problem.
The system check includes the air bag sensor, the air
bag modules, the wiring and the crash sensing and
diagnostic module. For more information on the air bag
system, see
Supplemental Restraint System (SRS)
on page 1-48.
This light will come on
when you start your
vehicle, and it will ¯ash
for a few seconds.
Then the light should
go out. This means the
system is ready.
If the air bag readiness light stays on after you start the
vehicle or comes on when you are driving, your air
bag system may not work properly. Have your vehicle
serviced right away.
{CAUTION:
If the air bag readiness light stays on after you
start your vehicle, it means the air bag system
may not be working properly. The air bags in
your vehicle may not in¯ate in a crash, or they
could even in¯ate without a crash. To help
avoid injury to yourself or others, have your
vehicle serviced right away if the air bag
readiness light stays on after you start your
vehicle.
The air bag readiness light should ¯ash for a few
seconds when you turn the ignition key to ON. If the
light doesn't come on then, have it ®xed so it will
be ready to warn you if there is a problem.
3-26

If the light comes on while you are driving, pull off the
road and stop carefully. You may notice that the pedal is
harder to push. Or, the pedal may go closer to the
¯oor. It may take longer to stop. If the light is still on,
have the vehicle towed for service. See
Towing
Your Vehicle on page 4-28.
{CAUTION:
Your brake system may not be working
properly if the brake system warning light is
on. Driving with the brake system warning light
on can lead to an accident. If the light is still
on after you've pulled off the road and stopped
carefully, have the vehicle towed for service.
Anti-Lock Brake System Warning
Light
If your vehicle has the
anti-lock brake system, the
light will come on when
your engine is started and
may stay on for several
seconds. That's normal.
If the light stays on, turn the ignition to OFF. Or, if the
light comes on and the chime sounds when you're
driving, stop as soon as possible and turn the ignition
off. Then start the engine again to reset the system.
If the light still stays on, or comes on again while you're
driving, your vehicle needs service. If the regular
brake system warning light isn't on, you still have
brakes, but you don't have anti-lock brakes. If the
regular brake system warning light is also on, you don't
have anti-lock brakes and there's a problem with
your regular brakes. See
Brake System Warning Light
on page 3-27earlier in this section.
The anti-lock brake system warning light will come on
brie¯y when you turn the ignition key to ON. This is
normal. If the light doesn't come on then, have it ®xed
so it will be ready to warn you if there is a problem.
3-28