engine CHEVROLET MALIBU 2006 6.G Repair Manual

Wheel Alignment and Tire Balance..................5-68
Wheel Replacement......................................5-68
Tire Chains..................................................5-70
If a Tire Goes Flat........................................5-71
Changing a Flat Tire.....................................5-72
Removing the Spare Tire and Tools................5-73
Removing the Flat Tire and Installing the
Spare Tire................................................5-76
Storing a Flat or Spare Tire and Tools
(Sedan)...................................................5-82
Storing a Flat or Spare Tire and Tools
(Sedan SS)..............................................5-84
Storing a Flat or Spare Tire and Tools
(All MAXX Models)....................................5-86
Compact Spare Tire......................................5-88
Appearance Care............................................5-89
Cleaning the Inside of Your Vehicle.................5-89
Fabric/Carpet...............................................5-90
Leather.......................................................5-91
Ultra Lux Suede...........................................5-92
Instrument Panel, Vinyl, and Other Plastic
Surfaces..................................................5-92
Care of Safety Belts......................................5-93
Weatherstrips...............................................5-93Washing Your Vehicle...................................5-93
Cleaning Exterior Lamps/Lenses.....................5-93
Finish Care..................................................5-94
Windshield and Wiper Blades.........................5-94
Aluminum Wheels.........................................5-95
Tires...........................................................5-95
Sheet Metal Damage.....................................5-96
Finish Damage.............................................5-96
Underbody Maintenance................................5-96
Chemical Paint Spotting.................................5-96
Vehicle Identication......................................5-98
Vehicle Identication Number (VIN).................5-98
Service Parts Identication Label.....................5-98
Electrical System............................................5-98
Add-On Electrical Equipment..........................5-98
Headlamp Wiring..........................................5-99
Windshield Wiper Fuses................................5-99
Power Windows and Other Power Options.......5-99
Fuses.........................................................5-99
Instrument Panel Fuse Block........................5-100
Engine Compartment Fuse Block...................5-102
Rear Compartment Fuse Block.....................5-104
Capacities and Specications........................5-107
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to be
happy with it. We hope you will go to your dealer for all
your service needs. You will get genuine GM parts and
GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
Accessories and Modications
When you add non-GM accessories to your vehicle
they can affect your vehicle’s performance and safety,
including such things as, airbags, braking, stability, ride
and handling, emissions systems, aerodynamics,
durability, and electronic systems like anti-lock brakes,
traction control and stability control. Some of these
accessories may even cause malfunction or damage
not covered by warranty.
GM Accessories are designed to complement and
function with other systems on your vehicle. Your GM
dealer can accessorize your vehicle using genuine
GM Accessories. When you go to your GM dealer and
ask for GM Accessories, you will know that GM-trained
and supported service technicians will perform the
work using genuine GM Accessories.
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of your vehicle.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
rating of 87 or higher. If the octane rating is less than 87,
you may notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. If you are using gasoline rated at
87 octane or higher and you hear heavy knocking, your
engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
General Motors recommends against the use of
gasolines containing MMT. SeeAdditives on page 5-6
for additional information.
5-5

California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal specications, but
emission control system performance may be affected.
The malfunction indicator lamp may turn on and your
vehicle may fail a smog-check test. SeeMalfunction
Indicator Lamp on page 3-41. If this occurs, return to
your authorized GM dealer for diagnosis. If it is
determined that the condition is caused by the type of
fuel used, repairs may not be covered by your warranty.
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly. In
most cases, you should not have to add anything to your
fuel. However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if your vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline. Also,
your GM dealer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area. General Motors recommends that you use
these gasolines if they comply with the specications
described earlier. However, E85 (85% ethanol) and other
fuels containing more than 10% ethanol must not be used
in vehicles that were not designed for those fuels.
5-6

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries to you
and others, read and follow all the instructions
on the pump island. Turn off your engine when
you are refueling. Do not smoke if you are near
fuel or refueling your vehicle. Keep sparks,
ames, and smoking materials away from fuel.
Do not leave the fuel pump unattended when
refueling your vehicle — this is against the law
in some places. Keep children away from the
fuel pump; never let children pump fuel.The tethered fuel cap is located behind a hinged fuel
door on the passenger’s side of the vehicle. To open the
door, insert your nger into the nger depression next
to the fuel door.
To remove the fuel cap, turn it slowly counterclockwise.
The fuel cap has a spring in it; if the cap is released
too soon, it will spring back to the right.
While refueling, hang the tethered fuel cap from the
hook on the fuel door.
5-8

Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury
to you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed, or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
5-10

Engine Compartment Overview
When you open the hood on the 2.2L L4 engine, here is what you will see:
5-12

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
B. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-17.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-17.
D. Engine Coolant Surge Tank. SeeCooling System on
page 5-32.E. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-39.
F. Battery. SeeBattery on page 5-42.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-102.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-38.
5-13

When you open the hood on the 3.5L V6 engine, here is what you will see:
5-14

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-22.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-17.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-17.
D. Engine Coolant Surge Tank. SeeCooling System on
page 5-32.E. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-39.
F. Battery. SeeBattery on page 5-42.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-102.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-38.
5-15