engine CHEVROLET MALIBU 2008 6.G Repair Manual

Buying New Tires.........................................5-70
Different Size Tires and Wheels......................5-72
Uniform Tire Quality Grading..........................5-72
Wheel Alignment and Tire Balance..................5-74
Wheel Replacement......................................5-74
Tire Chains..................................................5-76
If a Tire Goes Flat........................................5-77
Changing a Flat Tire.....................................5-78
Removing the Spare Tire and Tools................5-79
Removing the Flat Tire and Installing the
Spare Tire................................................5-81
Storing a Flat or Spare Tire and Tools............5-87
Compact Spare Tire......................................5-88
Appearance Care............................................5-89
Interior Cleaning...........................................5-89
Fabric/Carpet...............................................5-90
Instrument Panel, Vinyl, and Other
Plastic Surfaces........................................5-91
Care of Safety Belts......................................5-92
Weatherstrips...............................................5-92
Washing Your Vehicle...................................5-92
Cleaning Exterior Lamps/Lenses.....................5-93Finish Care..................................................5-93
Windshield and Wiper Blades.........................5-94
Aluminum Wheels.........................................5-94
Tires...........................................................5-95
Sheet Metal Damage.....................................5-95
Finish Damage.............................................5-95
Underbody Maintenance................................5-96
Chemical Paint Spotting.................................5-96
Vehicle Care/Appearance Materials..................5-96
Vehicle Identication......................................5-97
Vehicle Identication Number (VIN).................5-97
Service Parts Identication Label.....................5-98
Electrical System............................................5-98
Add-On Electrical Equipment..........................5-98
Windshield Wiper Fuses................................5-98
Power Windows and Other Power Options.......5-98
Fuses.........................................................5-99
Instrument Panel Fuse Block..........................5-99
Engine Compartment Fuse Block...................5-102
Rear Compartment Fuse Block.....................5-105
Capacities and Specications........................5-108
Section 5 Service and Appearance Care
5-2

California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
Engine exhaust, many parts and systems (including
some inside the vehicle), many uids, and some
component wear by-products contain and/or emit
these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless entry transmitters,
may contain perchlorate materials. Special handling
may be necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

If you want to do some of your own service work,
you should use the proper service manual. It tells you
much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-16.
Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-70.
You should keep a record with all parts receipts and
list the mileage and the date of any service work
you perform. SeeMaintenance Record on page 6-16.
Adding Equipment to the Outside
of the Vehicle
Things you might add to the outside of your vehicle
can affect the airow around it. This can cause
wind noise and can affect fuel economy and windshield
washer performance. Check with your dealer/retailer
before adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part of
the proper maintenance of your vehicle. To help keep the
engine clean and maintain optimum vehicle performance,
we recommend the use of gasoline advertised as TOP
TIER Detergent Gasoline.
The 8th digit of the Vehicle Identication Number (VIN)
shows the code letter or number that identies your
vehicle’s engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification Number
(VIN) on page 5-97.
5-5

Gasoline Octane
If your vehicle has the 2.4L L4 engine (VIN Code B) or
the 3.5L V6 engine (VIN Code N), use regular unleaded
gasoline with a posted octane rating of 87 or higher. If the
octane rating is less than 87, you might notice an audible
knocking noise when you drive, commonly referred to
as spark knock. If this occurs, use a gasoline rated at
87 octane or higher as soon as possible. If you are using
gasoline rated at 87 octane or higher and you hear heavy
knocking, the engine needs service.
If your vehicle has the 3.6L V6 engine (VIN Code 7),
use regular unleaded gasoline with a posted octane
rating of 87 or higher. For best performance or trailer
towing, you could choose to use middle grade 89 octane
unleaded gasoline. If the octane rating is less than 87,
you might notice an audible knocking noise when you
drive, commonly referred to as spark knock. If this occurs,
use a gasoline rated at 87 octane or higher as soon as
possible. If you are using gasoline rated at 87 octane or
higher and you hear heavy knocking, the engine needs
service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specication D 4814 in the United States or
CAN/CGSB-3.5 or 3.511 in Canada. Some
gasolines contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT). We recommend against the use of gasolines
containing MMT. SeeAdditives on page 5-7for
additional information.
California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal specications, but
emission control system performance might be affected.
The malfunction indicator lamp could turn on and your
vehicle might fail a smog-check test. SeeMalfunction
Indicator Lamp on page 3-41. If this occurs, return to your
authorized dealer/retailer for diagnosis. If it is determined
that the condition is caused by the type of fuel used,
repairs might not be covered by the vehicle warranty.
5-6

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, you should not have to add anything to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel injectors
and intake valves clean, or if your vehicle experiences
problems due to dirty injectors or valves, look for gasoline
that is advertised as TOP TIER Detergent Gasoline. Also,
your dealer/retailer has additives that will help correct and
prevent most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must
not be used in vehicles that were not designed for
those fuels.Notice:Your vehicle was not designed for fuel
that contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under your
warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of
the emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer/retailer for service.
5-7

Fuels in Foreign Countries
If you plan on driving in another country outside the
United States or Canada, the proper fuel might be hard
to nd. Never use leaded gasoline or any other fuel
not recommended in the previous text on fuel. Costly
repairs caused by use of improper fuel would not
be covered by your warranty.
To check the fuel availability, ask an auto club, or
contact a major oil company that does business in
the country where you will be driving.
Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re can
cause bad injuries. To help avoid injuries
to you and others, read and follow all the
instructions on the pump island. Turn off your
engine when you are refueling. Do not smoke
if you are near fuel or refueling your vehicle.
Do not use cellular phones. Keep sparks,
ames, and smoking materials away from fuel.
Do not leave the fuel pump unattended when
refueling your vehicle. This is against the law
in some places. Do not re-enter the vehicle
while pumping fuel. Keep children away from
the fuel pump; never let children pump fuel.
The fuel door is located on the passenger side of the
vehicle.
5-8

Checking Things Under
the Hood
{CAUTION:
An electric fan under the hood can start up
and injure you even when the engine is not
running. Keep hands, clothing, and tools away
from any underhood electric fan.
{CAUTION:
Things that burn can get on hot engine parts
and start a re. These include liquids like fuel,
oil, coolant, brake uid, windshield washer and
other uids, and plastic or rubber. You or
others could be burned. Be careful not to drop
or spill things that will burn onto a hot engine.
Hood Release
To open the hood, do the following:
1. Pull the hood release
handle with this symbol
on it. It is located inside
the vehicle to the left of
the steering column.
5-12

Engine Compartment Overview
When you open the hood on the 2.4L L4 engine, this is what you see:
5-14

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-24.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-19.
C. Engine Oil Dipstick (Out of view). See “Checking
Engine Oil” underEngine Oil on page 5-19.
D. Engine Coolant Surge Tank. SeeEngine Coolant on
page 5-26.
E. Pressure Cap. SeePressure Cap on page 5-29.F. Brake Master Cylinder Reservoir. See “Brake Fluid”
underBrakes on page 5-39.
G. Battery. SeeBattery on page 5-42.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-38.
I. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-102.
5-15

When you open the hood on the 3.5L V6 engine, this is what you see:
5-16