radiator cap CHEVROLET METRO 1999 2.G Owners Manual

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5-11
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
1. Coolant Recovery Tank
2. Radiator Pressure Cap
3. Electric Engine Cooling Fan
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else until it cools down.

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5-15
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap
-- even a little -- they can come out
at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have to
turn the pressure cap.

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5-16 How to Add Coolant to the Radiator
1. You can remove the radiator pressure cap when the
cooling system, including the radiator pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise until it first
stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.

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5-17
3. Fill the radiator with the proper coolant mixture, up
to the base of the filler neck. (See ªEngine Coolantº
in the Index for more information about the proper
coolant mixture.)
4. Then fill the coolant recovery tank to the
FULL mark.
5. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper coolant mixture through the filler
neck until the level reaches the base of the
filler neck.

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-5 Filling Your Tank
6
-8 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-13 Engine Oil
6
-17 Engine Air Cleaner/Filter
6
-20 Automatic Transaxle Fluid
6
-23 Manual Transaxle Fluid
6
-24 Clutch Adjustment
6
-24 Radiator Pressure Cap
6
-25 Thermostat
6
-25 Engine Coolant
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid6
-29 Brakes
6
-33 Low Maintenance Battery
6
-34 Bulb Replacement
6
-35 Headlamp Aiming
6
-40 Tires
6
-48 Appearance Care
6
-48 Cleaning the Inside of Your Vehicle
6
-50 Care of the Safety Belts
6
-52 Cleaning the Outside of Your Vehicle
6
-54 Underbody Maintenance
6
-56 Vehicle Identification Number (VIN)
6
-57 Electrical System
6
-60 Replacement Bulbs
6
-60 Capacities and Specifications
6
-61 Air Conditioning Refrigerants
6
-61 Normal Maintenance Replacement Parts

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6-11 1.0L L3 Engine
When you lift the hood, you'll see these items:
A. Hood Prop
B. Engine Oil Dipstick
C. Engine Air Cleaner/Filter
D. Engine Oil Fill CapE. Radiator Pressure Cap
F. Brake Fluid Reservoir
G. Engine Coolant ReservoirH. Battery
I. Main Fuse Box
J. Windshield Washer Reservoir

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6-12 1.3L L4 Engine
When you lift the hood, you'll see these items:
A. Hood Prop
B. Power Steering Reservoir
C. Engine Air Cleaner/Filter
D. Engine Oil DipstickE. Engine Oil Fill Cap
F. Electric Engine Cooling Fan
G. Radiator Pressure Cap
H. Brake Fluid ReservoirI. Engine Coolant Reservoir
J. Battery
K. Main Fuse Box
L. Windshield Washer Reservoir

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6-24 How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
ªRecommended Fluids and Lubricantsº in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Clutch Adjustment
The clutch linkage in your vehicle should be checked as
recommended in your Maintenance Schedule. To check,
push the clutch pedal down with your hand until you
feel some resistance to the movement of the pedal. If the
pedal moves freely up to 5/8 to 3/4 of an inch (1.5 to 2.0
cm) or so before you feel resistance to the travel,
adjustment isn't needed.
If there is no free travel or very little (less than 5/8 of an
inch (1.5 cm)), see your dealer for adjustment.
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 13 psi (90 kPa) pressure-type
cap and must be tightly installed to prevent coolant
loss and possible engine damage from overheating.
Be sure the arrows on the cap line up with the
overflow tube on the radiator filler neck.
When you replace your radiator pressure cap, an
ACDelco
cap is recommended.

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6-27
Adding Coolant
If you need more coolant, add the proper coolant
mixture at the coolant recovery tank, but be careful not
to spill it.
CAUTION:
Turning the radiator pressure cap when the engine
and radiator are hot can allow steam and scalding
liquids to blow out and burn you badly. With the
coolant recovery tank, you will almost never have
to add coolant at the radiator. Never turn the
radiator pressure cap
-- even a little -- when the
engine and radiator are hot.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.

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6-61
*When changing the oil filter, additional oil may be
needed. Recheck the oil level after filling. See ªEngine
Oilº in the Index.
**Recheck the fluid level after filling. See ªAutomatic
Transaxle Fluidº or ªManual Transaxle Fluidº in
the Index.
Engine Specifications
Type
VIN Engine Code 6 L3. . . . . . . . . . . . . . . . . . . . . . .
VIN Engine Code 2 L4. . . . . . . . . . . . . . . . . . . . . . .
Firing Order
VIN Engine Code 6 1
-3-2 . . . . . . . . . . . . . . . . . . . . .
VIN Engine Code 2 1
-3-4-2 . . . . . . . . . . . . . . . . . . .
Horsepower
VIN Engine Code 6 55 hp @ 5700 rpm. . . . . . . . . .
VIN Engine Code 2 79 hp @ 6000 rpm. . . . . . . . . .
Fuel DeliveryFuel Injection . . . . . . . . . . . . . . . . . . .
Piston Displacement
VIN Engine Code 6 61 CID (1.0L). . . . . . . . . . . . . .
VIN Engine Code 2 79 CID (1.3L). . . . . . . . . . . . . .
Valve ArrangementIn
-Head . . . . . . . . . . . . . . . . . . .
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
See the refrigerant charge label under the hood for
information regarding refrigerant capacity.
Normal Maintenance
Replacement Parts
Air Cleaner Filter AC Type A1203C. . . . . . . . . . . . . .
Battery 26R
-50S . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Filter AC Type PF53. . . . . . . . . . . . . . . .
Fuel Filter GM Part No. 96068664 or equivalent. . . . .
PCV Valve GM Part No. 96051849. . . . . . . . . . . . . . .
Radiator Pressure Cap 13 psi (90 kPa). . . . . . . . . . . .
Spark Plugs
1.0L L3 Engine AC Type R42XLS. . . . . . . . . . . . . . .
0.039 to 0.045 inch gap (1.0 to 1.1 mm)
1.3L L4 Engine NGK Type BKR6E11. . . . . . . . . . . .
0.039 to 0.045 inch gap (1.0 to 1.1 mm)
1.3L L4 Engine Denso Type K20PR
-U11 . . . . . . . . .
0.039 to 0.045 inch gap (1.0 to 1.1 mm)