Cap CHEVROLET OPTRA 5 2005 1.G User Guide

Certication Label
A vehicle specific certification label is attached to the
center pillar, near the driver’s door latch. This label tells
you the gross weight capacity of your vehicle, called
the Gross Vehicle Weight Rating (GVWR). The GVWR
includes the weight of the vehicle, all occupants,
fuel and cargo. Never exceed the GVWR for your
vehicle, or the Gross Axle Weight Rating (GAWR) for
either the front or rear axle.
And, if you do have a heavy load, you should spread
it out.
{CAUTION:
Do not load your vehicle any heavier than the
Gross Vehicle Weight Rating (GVWR), or either
the maximum front or rear Gross Axle Weight
Rating (GAWR). If you do, parts on your
vehicle can break, and it can change the way
your vehicle handles. These could cause you
to lose control and crash. Also, overloading
can shorten the life of your vehicle.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle — like suitcases,
tools, packages, or anything else — they will go as fast
as the vehicle goes. If you have to stop or turn
quickly, or if there is a crash, they will keep going. Label Example
4-32

Here are some important things to consider before you
do recreational vehicle towing:
•What is the towing capacity of the towing vehicle?
Be sure you read the tow vehicle manufacturer’s
recommendations.
•How far will you tow? Some vehicles have
restrictions on how far and how long they can tow.
•Do you have the proper towing equipment?
See your dealer or trailering professional for
additional advice and equipment recommendations.
•Is your vehicle ready to be towed? Just as you
would prepare your vehicle for a long trip, you
will want to make sure your vehicle is prepared to
be towed. SeeBefore Leaving on a Long Trip
on page 4-20.
Dinghy Towing
Notice:If you tow your vehicle with all four wheels
on the ground, the drivetrain components could
be damaged. The repairs would not be covered by
your warranty. Do not tow your vehicle with all
four wheels on the ground.
Your vehicle was not designed to be towed with all
four wheels on the ground. If your vehicle must
be towed, you should use a dolly. See “Dolly Towing”
that follows for more information.
4-34

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under the Hood....................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-14
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Manual Transaxle Fluid..................................5-19
Hydraulic Clutch...........................................5-19
Engine Coolant.............................................5-20
Coolant Surge Tank Pressure Cap..................5-23
Engine Overheating.......................................5-23
Cooling System............................................5-24
Power Steering Fluid.....................................5-28
Windshield Washer Fluid................................5-29Brakes........................................................5-30
Battery........................................................5-33
Jump Starting...............................................5-34
Headlamp Aiming...........................................5-37
Bulb Replacement..........................................5-38
Halogen Bulbs..............................................5-38
Headlamps..................................................5-38
Front Turn Signal and Parking Lamps..............5-39
Turn Signal Lamps (Side)..............................5-40
Fog Lamps..................................................5-40
Sidemarker Lamps (Front)..............................5-41
Sidemarker Lamps (Rear)..............................5-41
Center High-Mounted Stoplamp (CHMSL).........5-42
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-42
Replacement Bulbs.......................................5-43
Windshield Wiper Blade Replacement..............5-44
Tires..............................................................5-45
Tire Sidewall Labelling...................................5-46
Tire Terminology and Definitions.....................5-48
Inflation - Tire Pressure.................................5-51
Tire Inspection and Rotation...........................5-52
When It Is Time for New Tires.......................5-53
Buying New Tires.........................................5-54
Uniform Tire Quality Grading..........................5-55
Section 5 Service and Appearance Care
5-1

Wheel Alignment and Tire Balance..................5-56
Wheel Replacement......................................5-56
Tire Chains..................................................5-57
If a Tire Goes Flat........................................5-58
Changing a Flat Tire.....................................5-59
Removing the Spare Tire and Tools................5-60
Removing the Flat Tire and Installing the
Spare Tire................................................5-61
Storing a Flat or Spare Tire and Tools............5-65
Compact Spare Tire......................................5-66
Appearance Care............................................5-66
Fabric/Carpet...............................................5-67
Vinyl...........................................................5-68
Leather.......................................................5-68
Instrument Panel..........................................5-69
Interior Plastic Components............................5-69
Glass Surfaces.............................................5-69
Weatherstrips...............................................5-69
Washing Your Vehicle...................................5-69
Cleaning Exterior Lamps/Lenses.....................5-70
Finish Care..................................................5-70Windshield and Wiper Blades.........................5-71
Aluminum Wheels.........................................5-71
Tires...........................................................5-72
Sheet Metal Damage.....................................5-72
Finish Damage.............................................5-72
Underbody Maintenance................................5-73
Chemical Paint Spotting.................................5-73
Vehicle Care/Appearance Materials..................5-74
Vehicle Identication......................................5-75
Vehicle Identification Number (VIN).................5-75
Service Parts Identification Label.....................5-75
Electrical System............................................5-75
Add-On Electrical Equipment..........................5-75
Headlamp Wiring..........................................5-76
Windshield Wiper Fuses................................5-76
Power Windows and Other Power Options.......5-76
Fuses and Circuit Breakers............................5-76
Instrument Panel Fuse Block..........................5-77
Engine Compartment Fuse Block....................5-79
Capacities and Specications..........................5-82
Normal Maintenance Replacement Parts..........5-83
Section 5 Service and Appearance Care
5-2

The tethered fuel cap is located behind a hinged fuel
door on the passenger’s side of the vehicle.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if the cap is released too soon, it will spring back to
the right.
{CAUTION:
If you spill fuel and then something ignites it,
you could be badly burned. Fuel can spray out
on you if you open the fuel cap too quickly.
This spray can happen if your tank is nearly
full, and is more likely in hot weather. Open
the fuel cap slowly and wait for any hiss noise
to stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overfill the
tank and wait a few seconds after you have finished
pumping before removing the nozzle. Clean fuel
from painted surfaces as soon as possible. See
Washing Your Vehicle on page 5-69.
When replacing the fuel cap, turn it to the right
(clockwise) until it clicks. Make sure the cap is fully
installed. The diagnostic system can determine if the fuel
cap has been left off or improperly installed. This
would allow fuel to evaporate into the atmosphere. See
Malfunction Indicator Lamp on page 3-36.
5-8

{CAUTION:
If a re starts while you are refueling, do not
remove the nozzle. Shut off the ow of fuel by
shutting off the pump or by notifying the
station attendant. Leave the area immediately.
Notice:If you need a new fuel cap, be sure to get
the right type. Your dealer can get one for you.
If you get the wrong type, it may not t properly.
This may cause your malfunction indicator lamp to
light and may damage your fuel tank and emissions
system. SeeMalfunction Indicator Lamp on
page 3-36.
Filling a Portable Fuel Container
{CAUTION:
Never ll a portable fuel container while it is in
your vehicle. Static electricity discharge from
the container can ignite the gasoline vapor.
You can be badly burned and your vehicle
damaged if this occurs. To help avoid injury to
you and others:
Dispense gasoline only into approved
containers.
Do not ll a container while it is inside a
vehicle, in a vehicle’s trunk, pickup bed or
on any surface other than the ground.
Bring the ll nozzle in contact with the
inside of the ll opening before operating
the nozzle. Contact should be maintained
until the lling is complete.
Do not smoke while pumping gasoline.
5-9

2. Then go to the front of the vehicle and lift up the
secondary hood release lever. The secondary
hood release lever is located under the front center
of the hood.3. Lift the hood, release the hood prop from its
retainer and place the hood prop into the slot
in the hood.
4. Before closing the hood, be sure all the filler caps
are on properly. Then lift the hood to relieve
pressure on the hood prop. Remove the hood prop
from the slot in the hood and return the prop to
its retainer. Lower the hood 12 inches (30 cm)
above the vehicle and release it to latch fully. Check
to make sure the hood is closed and repeat the
process if necessary.
5-11

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-17.
B. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-14.
C. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-14.
D. Brake Fluid/Hydraulic Clutch Fluid Reservoir. See
“Brake Fluid” underBrakes on page 5-30and
Hydraulic Clutch on page 5-19.
E. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-28.F. Engine Coolant Surge Tank. SeeCooling System on
page 5-24.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 5-79.
H. Battery. SeeBattery on page 5-33.
I. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” underWindshield Washer Fluid
on page 5-29.
5-13

Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-38.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it
again, keeping the tip down and check the level.
When to Add Engine Oil
If the oil is at or below the lower hole at the tip of the
dipstick (B), then you will need to add at least one quart
of oil. But you must use the right kind. This section
explains what kind of oil to use. For engine oil crankcase
capacity, seeCapacities and Specifications on
page 5-82.
Notice:Do not add too much oil. If your engine has
so much oil that the oil level gets above the upper
hole (A) that shows the proper operating range, your
engine could be damaged.
SeeEngine Compartment Overview on page 5-12for
the location of the engine oil fill cap.
Be sure to add enough oil to put the level somewhere in
the proper operating range, between the holes on the
dipstick. Push the dipstick all the way back in when you
are through.
5-14

Checking Coolant
The engine coolant surge tank is located in the rear of
the engine compartment on the driver’s side. See
Engine Compartment Overview on page 5-12for more
information on location.
{CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam
and scalding liquids to blow out and burn you
badly. Never turn the surge tank pressure
cap — even a little — when the engine and
radiator are hot.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be between the
MAX (A) and MIN (B) marks on the coolant surge
tank. The level rises at engine operation temperature
and drops again when the engine cools down.
Adding Coolant
If the level falls below the MIN (B) mark, add the proper
coolant mixtureat the surge tank,but only when the
engine is cool. If the surge tank is empty, a special fill
procedure is necessary. SeeCooling System on
page 5-24for instructions on “How to Add Coolant to
the Coolant Surge Tank.”
5-22