Engine CHEVROLET OPTRA 5 2006 1.G Owners Manual

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-15.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-22

Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. You may need to
have your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-23

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for
your vehicle. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base
Coolant (GM Part No. U.S.
12378560, in Canada 993089) and
conforming to GM Specification
1825M or recycled coolant
conforming to GM Specification
1825M. SeeEngine Coolant on
page 5-20.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Automatic
TransaxleAutomatic Transaxle Fluid ESSO LT
71141 or TOTAL ATF H50235 (GM
Part No. in Canada 89021903).
Manual
TransaxleGM Goodwrench
®Synthetic Manual
Transmission Fluid (GM Part
No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Manual
Transaxle Shift
LinkageChassis Lubricant (GM Part
No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
6-24

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is
not part of the New Vehicle Limited Warranty. A
separate booklet entitledWarranty and Owner
Assistance Informationfurnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specific information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-15

A
Accessories and Modifications............................ 5-3
Accessory Power Outlet(s)...............................3-19
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-64
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-81
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-22
Airbag
Passenger Status Indicator...........................3-31
Readiness Light..........................................3-30
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-52
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-64
How Does an Airbag Restrain?......................1-58
Passenger Sensing System...........................1-60
Servicing Your Airbag-Equipped Vehicle..........1-64
What Makes an Airbag Inflate?......................1-58
What Will You See After an Airbag Inflates?....1-58
When Should an Airbag Inflate?....................1-57
Where Are the Airbags?...............................1-55
Antenna, Integrated Windshield.........................3-75
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-35Appearance Care
Aluminum Wheels........................................5-78
Chemical Paint Spotting...............................5-80
Cleaning Exterior Lamps/Lenses....................5-77
Cleaning the Inside of Your Vehicle................5-74
Fabric/Carpet..............................................5-75
Finish Care.................................................5-77
Finish Damage............................................5-79
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-76
Leather......................................................5-76
Sheet Metal Damage...................................5-79
Tires..........................................................5-79
Underbody Maintenance...............................5-79
Vehicle Care/Appearance Materials................5-80
Washing Your Vehicle...................................5-77
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-78
Ashtray(s)......................................................3-20
Audio System(s).............................................3-44
Audio Steering Wheel Controls......................3-73
Care of Your CD Player...............................3-75
Care of Your CDs ........................................3-75
Integrated Windshield Antenna.......................3-75
Radio with CD............................3-45, 3-49, 3-57
Radio with Six-Disc CD................................3-65
Understanding Radio Reception.....................3-74
1

Charging System Light....................................3-33
Check
Engine Light...............................................3-37
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-80
Child Restraints
Child Restraint Systems...............................1-33
Infants and Young Children...........................1-30
Lower Anchors and Tethers for Children..........1-39
Older Children.............................................1-28
Securing a Child Restraint in a Rear Seat
Position..................................................1-46
Securing a Child Restraint in the Right
Front Seat Position...................................1-48
Where to Put the Restraint...........................1-38
Cigarette Lighter.............................................3-20
Cleaning
Aluminum Wheels........................................5-78
Exterior Lamps/Lenses.................................5-77
Fabric/Carpet..............................................5-75
Finish Care.................................................5-77
Inside of Your Vehicle..................................5-74
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-76
Leather......................................................5-76
Tires..........................................................5-79Cleaning (cont.)
Underbody Maintenance...............................5-79
Washing Your Vehicle...................................5-77
Weatherstrips..............................................5-76
Windshield and Wiper Blades........................5-78
Climate Control System...................................3-22
Air Filter, Passenger Compartment.................3-26
Outlet Adjustment........................................3-25
Clock............................................................3-21
Clutch, Hydraulic.............................................5-19
Collision Damage Repair..................................7-10
Compact Spare Tire........................................5-73
Control of a Vehicle.......................................... 4-5
Convenience Net............................................2-36
Coolant
Engine Temperature Gage............................3-36
Heater, Engine............................................2-19
Surge Tank Pressure Cap.............................5-23
Cooling System..............................................5-24
Cruise Control................................................3-13
Cruise Control Light........................................3-41
Cupholder(s)..................................................2-34
Customer Assistance Information
Courtesy Transportation.................................. 7-7
Customer Assistance for Text Telephone (TTY)
Users....................................................... 7-4
3

Customer Assistance Information (cont.)
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-5
Reporting Safety Defects to General Motors....7-15
Reporting Safety Defects to the Canadian
Government............................................7-14
Reporting Safety Defects to the United
States Government...................................7-14
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-15
D
Daytime Running Lamps..................................3-16
Daytime Running Lamps Indicator Light.............3-41
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp ...................................................3-18
Door
Ajar Light...................................................3-42
Central Door Unlocking System....................... 2-8
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7Door (cont.)
Power Door Locks......................................... 2-8
Rear Door Security Locks............................... 2-9
Driver
Position, Safety Belt.....................................1-16
Seat Tilt Adjuster........................................... 1-4
Driving
At Night.....................................................4-15
City ...........................................................4-18
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-16
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23
E
Electrical System
Add-On Equipment......................................5-81
Engine Compartment Fuse Block...................5-85
Fuses and Circuit Breakers...........................5-82
Headlamp Wiring.........................................5-82
4

Electrical System (cont.)
Instrument Panel Fuse Block.........................5-83
Power Windows and Other Power Options......5-82
Windshield Wiper Fuses...............................5-82
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-34
Check and Service Engine Soon Light............3-37
Coolant......................................................5-20
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-36
Cooling System Inspection............................6-23
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-23
Starting......................................................2-17
Event Data Recorders (EDR)............................. 7-9
Extender, Safety Belt.......................................1-27
Exterior Lamps...............................................3-16
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-79
Flash-to-Pass.................................................3-10Flat Tire........................................................5-63
Flat Tire, Changing.........................................5-64
Flat Tire, Storing.............................................5-73
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-19
Power Steering...........................................5-29
Windshield Washer......................................5-30
Fog Lamp Light..............................................3-41
Fog Lamps ....................................................3-17
Front Armrest Storage Area..............................2-35
Front Storage Area.........................................2-35
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-42
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-43
System Inspection.......................................6-22
Fuses
Engine Compartment Fuse Block...................5-85
Fuses and Circuit Breakers...........................5-82
Instrument Panel Fuse Block.........................5-83
Windshield Wiper.........................................5-82
5

G
Gage
Engine Coolant Temperature.........................3-36
Fuel..........................................................3-42
Speedometer..............................................3-29
Tachometer.................................................3-29
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-5
H
Hazard Warning Flashers................................... 3-8
Head Restraints............................................... 1-8
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-82
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-16
Flash-to-Pass..............................................3-10
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer..............................3-10Headlamps (cont.)
On Reminder..............................................3-16
Sidemarker Lamps.......................................5-44
Turn Signal Lamps......................................5-43
Heater...........................................................3-22
Hideaway Rear Storage Bins............................2-37
Highbeam On Light.........................................3-41
Highway Hypnosis...........................................4-21
Hill and Mountain Roads..................................4-21
Hold Mode Light.............................................3-36
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-8
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-19
I
Ignition Positions.............................................2-16
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-56
Inspection
Brake System.............................................6-23
Engine Cooling System................................6-23
6