fuel cap CHEVROLET OPTRA 5 2007 1.G Owners Manual

Service and Appearance Care
.................. 245
Service
................................................. 248
Fuel
...................................................... 251
Checking Things Under the Hood
......... 256
Headlamp Aiming
................................. 290
Bulb Replacement
................................ 290
Windshield Wiper Blade
Replacement
..................................... 302
Tires
..................................................... 303
Appearance Care
.................................. 335
Vehicle Identification
............................. 344Electrical System
.................................. 345
Capacities and Specifications
................ 352
Normal Maintenance
Replacement Parts
............................ 353
Maintenance Schedule
.............................. 355
Maintenance Schedule
.......................... 356
Customer Assistance Information
............. 387
Customer Assistance and Information
..... 388
Reporting Safety Defects
...................... 405
Index
.......................................................... 409
2

This light will also come on during a malfunction in
one of two ways:
•Light Flashing— A misfire condition has
been detected. A misfire increases vehicle
emissions and may damage the emission
control system on your vehicle. Diagnosis and
service may be required.
•Light On Steady— An emission control
system malfunction has been detected on
your vehicle. Diagnosis and service may
be required.
If the Light Is Flashing
The following may prevent more serious damage
to your vehicle:
•Reducing vehicle speed
•Avoiding hard accelerations
•Avoiding steep uphill grades
If the light stops flashing and remains on steady,
see “If the Light Is On Steady” following.If the light continues to flash, when it is safe to do
so, stop the vehicle. Find a safe place to park
your vehicle. Turn the key off, wait at least
10 seconds and restart the engine. If the light
remains on steady, see “If the Light Is On Steady”
following. If the light is still flashing, follow the
previous steps, and see your dealer for service as
soon as possible.
If the Light Is On Steady
You also may be able to correct the emission
system malfunction by considering the following:
Did you recently put fuel into your vehicle?
If so, reinstall the fuel cap, making sure to fully
install the cap. SeeFilling the Tank on page 254.
The diagnostic system can determine if the
fuel cap has been left off or improperly installed.
A loose or missing fuel cap will allow fuel to
evaporate into the atmosphere. A few driving trips
with the cap properly installed should turn the
light off.
173

Here are four things that some owners ask about.
None of these show a problem with your fuel gage:
•At the service station, the gas pump shuts off
before the gage reads full.
•It takes a little more or less fuel to fill up than
the gage indicated. For example, the gage may
have indicated the tank was half full, but it
actually took a little more or less than half the
tank’s capacity to fill the tank.
•The indicator moves a little when you turn a
corner or speed up.
•The gage goes back to empty when you turn off
the ignition.
Low Fuel Warning Light
This light comes on
when the fuel tank is
low on fuel.The low fuel warning light comes on when there is
about 2.0 gallons (7.5 liters) of fuel remaining in
the tank.
To turn the light off, add fuel to the fuel tank.
SeeFilling the Tank on page 254.
Audio System(s)
Determine which radio your vehicle has and then
read the pages following to familiarize yourself
with its features.
Driving without distraction is a necessity for a
safer driving experience. SeeDefensive Driving on
page 206. By taking a few moments to read this
manual and get familiar with your vehicle’s
audio system, you can use it with less effort, as
well as take advantage of its features. While your
vehicle is parked, set up your audio system by
presetting your favorite radio stations, setting the
tone and adjusting the speakers. Then, when
driving conditions permit, you can tune to
your favorite stations using the presets and
steering wheel controls if the vehicle has them.
178

Certication Label
A vehicle specific certification label is attached to
the center pillar, near the driver’s door latch.
This label tells you the gross weight capacity of
your vehicle, called the Gross Vehicle Weight
Rating (GVWR). The GVWR includes the weight
of the vehicle, all occupants, fuel, and cargo.
Never exceed the GVWR for your vehicle, or the
Gross Axle Weight Rating (GAWR) for either
the front or rear axle.
And, if you do have a heavy load, you should
spread it out. See “Steps for Determining Correct
Load Limit” earlier in this section.
{CAUTION:
Do not load your vehicle any heavier than
the Gross Vehicle Weight Rating (GVWR),
or either the maximum front or rear Gross
Axle Weight Rating (GAWR). If you do,
parts on your vehicle can break, and it
can change the way your vehicle handles.
These could cause you to lose control
and crash. Also, overloading can shorten
the life of your vehicle.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle — like
suitcases, tools, packages, or anything else — they
will go as fast as the vehicle goes. If you have to
stop or turn quickly, or if there is a crash, they will
keep going.
Label Example
240

Service........................................................ 248
Accessories and Modifications................... 249
California Proposition 65 Warning.............. 249
Doing Your Own Service Work.................. 250
Adding Equipment to the Outside of
Your Vehicle.......................................... 251
Fuel............................................................. 251
Gasoline Octane........................................ 251
Gasoline Specifications.............................. 251
California Fuel........................................... 252
Additives................................................... 252
Fuels in Foreign Countries........................ 253
Filling the Tank......................................... 254
Filling a Portable Fuel Container............... 256
Checking Things Under the Hood.............. 256
Hood Release........................................... 257
Engine Compartment Overview.................. 258
Engine Oil................................................. 260
Engine Air Cleaner/Filter............................ 264
Automatic Transaxle Fluid......................... 266Manual Transaxle Fluid............................. 266
Hydraulic Clutch........................................ 266
Engine Coolant.......................................... 268
Coolant Surge Tank Pressure Cap............ 271
Engine Overheating................................... 271
Cooling System......................................... 273
Power Steering Fluid ................................. 279
Windshield Washer Fluid........................... 280
Brakes...................................................... 281
Battery...................................................... 284
Jump Starting............................................ 285
Headlamp Aiming........................................ 290
Bulb Replacement....................................... 290
Halogen Bulbs........................................... 290
Headlamps................................................ 290
Front Turn Signal and Parking Lamps.......... 292
Turn Signal Lamps (Side).......................... 293
Sidemarker Lamps (Front)......................... 294
Sidemarker Lamps (Rear).......................... 295
Section 5 Service and Appearance Care
245

Filling the Tank
{CAUTION:
Fuel vapor burns violently and a fuel re
can cause bad injuries. To help avoid
injuries to you and others, read and follow
all the instructions on the pump island.
Turn off your engine when you are
refueling. Do not smoke if you are near fuel
or refueling your vehicle. Do not use
cellular phones. Keep sparks, ames, and
smoking materials away from fuel. Do not
leave the fuel pump unattended when
refueling your vehicle. This is against the
law in some places. Do not re-enter vehicle
while pumping fuel. Keep children away
from the fuel pump; never let children
pump fuel.To open the fuel filler
door, pull up on the
release lever located
on the floor on the
outboard side of
the driver’s seat.
The tethered fuel cap
is located behind a
hinged fuel door on the
passenger’s side of
the vehicle.
To remove the fuel cap, turn it slowly to the left
(counterclockwise). The fuel cap has a spring in it;
if the cap is released too soon, it will spring back
to the right.
254

{CAUTION:
If you spill fuel and then something
ignites it, you could be badly burned.
Fuel can spray out on you if you open
the fuel cap too quickly. This spray can
happen if your tank is nearly full, and is
more likely in hot weather. Open the fuel
cap slowly and wait for any hiss noise to
stop. Then unscrew the cap all the way.
Be careful not to spill fuel. Do not top off or overfill
the tank and wait a few seconds after you have
finished pumping before removing the nozzle.
Clean fuel from painted surfaces as soon as
possible. SeeWashing Your Vehicle on page 339.
When replacing the fuel cap, turn it to the right
(clockwise) until it clicks. Make sure the cap is fully
installed. The diagnostic system can determine
if the fuel cap has been left off or improperly
installed. This would allow fuel to evaporate into
the atmosphere. SeeMalfunction Indicator
Lamp on page 172.
{CAUTION:
If a re starts while you are refueling, do
not remove the nozzle. Shut off the ow
of fuel by shutting off the pump or by
notifying the station attendant. Leave the
area immediately.
Notice:If you need a new fuel cap, be sure to
get the right type. Your dealer can get one
for you. If you get the wrong type, it may not
t properly. This may cause your malfunction
indicator lamp to light and may damage
your fuel tank and emissions system. See
Malfunction Indicator Lamp on page 172.
255

Bias Ply Tire:A pneumatic tire in which the plies
are laid at alternate angles less than 90 degrees
to the centerline of the tread.
Cold Tire Pressure:The amount of air pressure in
a tire, measured in pounds per square inch (psi) or
kilopascals (kPa) before a tire has built up heat
from driving. SeeInflation - Tire Pressure on
page 311.
Curb Weight:This means the weight of a motor
vehicle with standard and optional equipment
including the maximum capacity of fuel, oil, and
coolant, but without passengers and cargo.
DOT Markings:A code molded into the sidewall
of a tire signifying that the tire is in compliance
with the U.S. Department of Transportation (DOT)
motor vehicle safety standards. The DOT code
includes the Tire Identification Number (TIN),
an alphanumeric designator which can also identify
the tire manufacturer, production plant, brand,
and date of production.
GVWR:Gross Vehicle Weight Rating.
SeeLoading Your Vehicle on page 236.GAWR FRT:Gross Axle Weight Rating for the
front axle. SeeLoading Your Vehicle on page 236.
GAWR RR:Gross Axle Weight Rating for the
rear axle. SeeLoading Your Vehicle on page 236.
Intended Outboard Sidewall:The side of an
asymmetrical tire, that must always face outward
when mounted on a vehicle.
Kilopascal (kPa):The metric unit for air pressure.
Light Truck (LT-Metric) Tire:A tire used on
light duty trucks and some multipurpose passenger
vehicles.
Load Index:An assigned number ranging from
1 to 279 that corresponds to the load carrying
capacity of a tire.
Maximum Ination Pressure:The maximum
air pressure to which a cold tire may be inflated.
The maximum air pressure is molded onto the
sidewall.
308

Ination - Tire Pressure
Tires need the correct amount of air pressure to
operate effectively.
Notice:Do not let anyone tell you that
under-ination or over-ination is all right.
It is not. If your tires do not have enough air
(under-ination), you can get the following:
Too much exing
Too much heat
Tire overloading
Premature or irregular wear
Poor handling
Reduced fuel economy
If your tires have too much air (over-ination),
you can get the following:
Unusual wear
Poor handling
Rough ride
Needless damage from road hazardsA vehicle specific tire and loading information
label is attached to your vehicle. This label shows
your vehicle’s original equipment tires and the
correct inflation pressures for your tires when they
are cold. The recommended cold tire inflation
pressure, shown on the label, is the minimum
amount of air pressure needed to support
your vehicle’s maximum load carrying capacity.
For additional information regarding how much
weight your vehicle can carry, and an example
of the tire and loading information label, see
Loading Your Vehicle on page 236. How you load
your vehicle affects vehicle handling and ride
comfort, never load your vehicle with more weight
than it was designed to carry.
When to Check
Check your tires once a month or more. Do not
forget to check the compact spare tire. For
additional information regarding the compact spare
tire, seeCompact Spare Tire on page 334.
311

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeePart D:
Recommended Fluids and Lubricants on page 382for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System 7.9 qt 7.5 L
Engine Oil with Filter 4.2 qt 4.0 L
Fuel Tank 14.5 gal 55.0 L
Transaxle, Automatic 7.3 qt 6.9 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft
110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.0L L4 (L34) ZAutomatic and
Manual0.039 inch (1.0mm)
352