CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual

INSTALLATION
(1) Before installing an injector, the rubber O-ring
must be lubricated with a drop of clean engine oil to aid
in installation. (2) Being careful not to damage the O-ring, install
injector top end into fuel rail receiver cup. (3) Install injector lock ring by sliding open end into
slot of the injector and onto the receiver cup ridge into
the side slots of ring (Fig. 11). (4) Repeat steps for remaining injectors.
(5) Install injector wiring harness to injectors. Place
harness into retaining clips.
FUEL PRESSURE REGULATOR
WARNING: THE 2.2L TURBO III FUEL SYSTEM IS
UNDER A CONSTANT PRESSURE OF APPROXI-
MATELY 380 KPA (55 PSI). PERFORM FUEL PRES-
SURE RELEASE PROCEDURE BEFORE SERVICING
THE FUEL PRESSURE REGULATOR.
REMOVAL
(1) Perform fuel system pressure release procedure.
(2) Disconnect negative cable from battery.
(3) Disconnect vacuum hose from fuel pressure regu-
lator (Fig. 12).
Place a shop towel under fuel pressure regula-
tor to absorb any fuel spillage. (4) Loosen fuel hose clamp and remove fuel return
hose. (5) Remove fuel pressure regulator mounting nuts.
Remove fuel pressure regulator from rail (Fig. 12).
Check O-Ring for damage. If O-Ring is damaged it
must be replaced.
INSTALLATION
(1) Lubricate O-ring with a drop of clean engine oil.
Install O-ring into the receiver cup on fuel rail. (2) Install fuel pressure regulator mounting nuts.
Tighten nuts to 7 N Im (65 in. lbs.) torque. (3) Connect fuel return hose to pressure regulator.
Tighten hose clamp to 1 N Im (10 in. lbs.) torque (Fig.
12). (4) Install vacuum hose on fuel pressure regulator.
(5) Connect negative cable to battery.
CAUTION: When using the ASD Fuel System Test,
the Auto Shutdown (ASD) Relay remains energized
for either 7 minutes, until the test is stopped, or un-
til the ignition switch is turned to the Off position. (6) With the DRBII scan tool the ASD Fuel System
Test to pressurize system and check for leaks.
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
SERVICE
(1) Remove vacuum hose from MAP sensor (Fig.
13) (2) Remove MAP sensor mounting screws (Fig. 13).
(3) Remove electrical connector. Remove sensor.
(4) Reverse the above procedure for installation.
WASTEGATE AND CANISTER PURGE SOLENOID
SERVICE
(1) Remove vacuum hoses from sensors (Fig. 14).
(2) Disconnect electrical connector from solenoids
(Fig. 14). (3) Remove solenoid pack mounting nut. Remove
solenoid pack. (4) Depress tab on top of solenoid to be replaced
and slide the solenoid downward out of mounting
bracket. (5) Reverse above procedure to install.
PCM SERVICE
(1) Remove air cleaner duct from PCM.
(2) Remove battery.
(3) Remove PCM mounting screws (Fig. 15).
(4) Disconnect the 60-way wiring connector. Re-
move the PCM. (5) Reverse the above procedure for installation.
Fig. 13 Manifold Absolute Pressure Sensor
Fig. 12 Servicing Fuel Pressure Regulator
Ä FUEL SYSTEMS 14 - 111

HEATED OXYGEN SENSOR (O2SENSOR)
The oxygen sensor is installed in the exhaust man-
ifold (Fig. 16).
CAUTION: Do not pull on the oxygen sensor wires
when disconnecting the electrical connector.
WARNING: THE EXHAUST MANIFOLD MAY BE EX-
TREMELY HOT. USE CARE WHEN SERVICING THE
OXYGEN SENSOR. (1) Disconnect oxygen sensor electrical connector.
(2) Remove sensor using Tool C-4907 (Fig. 17).
Slightly tightening the sensor can ease removal.
When the sensor is removed, the exhaust manifold
threads must be cleaned with an 18 mm X 1.5 + 6E
tap. If using original sensor, coat the threads with
Loctite 771-64 anti-seize compound or equivalent.
New sensors are packaged with compound on the
threads and do not require additional compound.
Tighten the sensor to 27 N Im (20 ft. lbs.) torque.
Fig. 14 Solenoid Mounting
Fig. 15 PCM
Fig. 16 Heated Oxygen Sensor
Fig. 17 Oxygen Sensor Socket
14 - 112 FUEL SYSTEMS Ä

3.0L MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION INDEX
page page
Air Conditioning (A/C) Clutch Relay (AA, AG, AJ Body)ÐPCM Output .................... 118
Air Conditioning (A/C) Clutch Relay (AC Body) ÐPCM Output ........................ 118
Air Conditioning Switch Sense (AA, AG, AJ Body)ÐPCM Input ..................... 115
Air Conditioning Switch Sense (AC Body)ÐPCM Input ................................ 115
Auto Shutdown (ASD) Relay and Fuel Pump RelayÐPCM Output .................... 119
Battery VoltageÐPCM Input ............... 115
Brake SwitchÐPCM Input ................. 115
CCD Bus .............................. 113
Data Link ConnectorÐPCM Output .......... 120
Distributor Pick-UpÐPCM Input ............. 115
Duty Cycle Evap Canister Purge Solenoid ÐPCM Output ........................ 119
Engine Coolant Temperature Sensor ÐPCM Input ......................... 115
Fuel InjectorsÐPCM Output ............... 120
Fuel Pressure Regulator .................. 124
Fuel Supply Circuit ...................... 123
General Information ...................... 113 Generator FieldÐPCM Output
.............. 118
Heated Oxygen Sensor (O
2Sensor)
ÐPCM Input ......................... 116
Idle Air Control MotorÐPCM Output ......... 119
Ignition CoilÐPCM Output ................. 121
Malfunction Indicator Lamp (Check Engine Lamp)ÐPCM Output ................... 120
Manifold Absolute Pressure (MAP) Sensor ÐPCM Input ......................... 116
Modes of Operation ...................... 121
Park/Neutral SwitchÐPCM Input ............ 117
Part Throttle Unlock SolenoidÐPCM Output . . . 121
Powertrain Control Module ................. 113
Radiator Fan RelayÐPCM Output ........... 121
Speed Control SolenoidsÐPCM Output ....... 121
Speed ControlÐPCM Input ................ 117
System Diagnosis ....................... 113
TachometerÐPCM Output ................. 121
Throttle Body ........................... 123
Throttle Position Sensor (TPS)ÐPCM Input .... 117
Transaxle Control ModuleÐPCM Output ...... 120
Vehicle Speed and Distance InputÐPCM Input . 118
Vehicle Speed SensorÐPCM Input .......... 118
GENERAL INFORMATION
The 3.0L engine uses a sequential Multi-Port Elec-
tronic Fuel Injection system (Fig. 1). The MPI system
is computer regulated and provides precise air/fuel
ratios for all driving conditions. The MPI system is operated by the powertrain con-
trol module (PCM). The PCM regulates ignition timing, air-fuel ratio,
emission control devices, cooling fan, charging sys-
tem, idle speed and speed control. Various sensors
provide the inputs necessary for the PCM to correctly
operate these systems. In addition to the sensors,
various switches also provide inputs to the PCM. All inputs to the PCM are converted into signals.
The PCM can adapt its programming to meet chang-
ing operating conditions. Fuel is injected into the intake port above the in-
take valve in precise metered amounts through elec-
trically operated injectors. The PCM fires the
injectors in a specific sequence. The PCM maintains
an air fuel ratio of 14.7 parts air to 1 part fuel by
constantly adjusting injector pulse width. Injector
pulse width is the length of time the injector is ener-
gized. The PCM adjusts injector pulse width by opening
and closing the ground path to the injector. Engine
RPM (speed) and manifold absolute pressure (air
density) are the primary inputs that determine injec-
tor pulse width.
SYSTEM DIAGNOSIS
The powertrain control module (PCM) tests many
of its own input and output circuits. If a fault is
found in a major system, the information is stored in
memory. Technicians can display fault information
through the malfunction indicator lamp (instrument
panel Check Engine lamp) or by connecting the
DRBII scan tool. For diagnostic trouble code informa-
tion, refer to the 3.0 Multi-Port Fuel InjectionÐOn-
Board Diagnostics section of this group.
CCD BUS
Various modules exchange information through a
communications port called the CCD Bus. The pow-
ertrain control module (PCM) transmits the malfunc-
tion indicator (instrument panel check engine lamp)
On/Off signal, engine RPM and vehicle load data on
the CCD Bus.
POWERTRAIN CONTROL MODULE
The powertrain control module (PCM) is a digital
computer containing a microprocessor (Fig. 2). The
PCM receives input signals from various switches
and sensors that are referred to as PCM Inputs.
Based on these inputs, the PCM adjusts various en-
gine and vehicle operations through devices referred
to as PCM Outputs. PCM Inputs:
² Air Conditioning Controls
² Battery Voltage
² Brake Switch
Ä FUEL SYSTEMS 14 - 113

² Engine Coolant Temperature Sensor
² Distributor Pick-up
² Manifold Absolute Pressure (MAP) Sensor
² Oxygen Sensor
² SCI Receive
² Speed Control System Controls
² Throttle Position Sensor
² Park/Neutral Switch (automatic transaxle)
² Vehicle Speed Sensor
PCM Outputs:
² Air Conditioning Clutch Relay ²
Generator Field
² Idle Air Control Motor
² Auto Shutdown (ASD) and Fuel Pump Relays
² Canister Purge Solenoid
² Malfunction Indicator Lamp (Check Engine Lamp)
² Data Link Connector
² Electric EGR Transducer (EET)
² Fuel Injectors
² Ignition Coil
² Torque Converter Clutch Solenoid
² Radiator Fan Relay
² Speed Control Solenoids
² Tachometer Output
Based on inputs it receives, the PCM adjusts fuel
injector pulse width, idle speed, ignition spark ad-
vance, ignition coil dwell and canister purge opera-
tion. The PCM regulates the cooling fan, air
conditioning and speed control systems. The PCM
changes generator charge rate by adjusting the gen-
erator field. The PCM adjusts injector pulse width (air-fuel ra-
tio) based on the following inputs.
² battery voltage
² engine coolant temperature
² exhaust gas content
² engine speed (distributor pick-up)
² manifold absolute pressure
² throttle position
Fig. 1 Multi-Port Fuel Injection Components
Fig. 2 PCM
14 - 114 FUEL SYSTEMS Ä

The PCM adjusts ignition timing based on the fol-
lowing inputs.
² engine coolant temperature
² engine speed (distributor pick-up)
² manifold absolute pressure
² throttle position
The Automatic Shut Down (ASD) and Fuel Pump
relays are mounted externally, but turned on and off
by the PCM through the same circuit. The distributor pick-up signal is sent to the PCM.
If the PCM does not receive a distributor signal
within approximately one second of engine cranking,
the ASD relay and fuel pump relay are deactivated.
When these relays are deactivated, power is shut off
to the fuel injector, ignition coil, oxygen sensor heat-
ing element and fuel pump. The PCM contains a voltage converter that
changes battery voltage to a regulated 8.0 volts. The
8.0 volts power the distributor pick-up and vehicle
speed sensor. The PCM also provides a 5.0 volts sup-
ply for the coolant temperature sensor, manifold ab-
solute pressure sensor and throttle position sensor.
AIR CONDITIONING SWITCH SENSE (AA, AG, AJ
BODY)ÐPCM INPUT
When the air conditioning or defrost switch is in
the ON position and the low pressure and high pres-
sure switches are closed, the PCM receives an input
for air conditioning. After receiving this input, the
PCM activates the A/C compressor clutch by ground-
ing the A/C clutch relay. The PCM also adjusts idle
speed to a scheduled RPM to compensate for in-
creased engine load.
AIR CONDITIONING SWITCH SENSE (AC
BODY)ÐPCM INPUT
When the air conditioning or defrost switch is in
the ON position and the low pressure, high pressure
and ambient temperature switches are closed, the
PCM receives an input for air conditioning. After re-
ceiving this input, the PCM activates the A/C com-
pressor clutch by grounding the A/C clutch relay.
The PCM also adjusts idle speed to a scheduled RPM
to compensate for increased engine load.
BATTERY VOLTAGEÐPCM INPUT
The PCM monitors the battery voltage input to de-
termine fuel injector pulse width and generator field
control. If battery voltage is low, the PCM will in-
crease injector pulse width.
BRAKE SWITCHÐPCM INPUT
When the brake switch is activated, the PCM re-
ceives an input indicating that the brakes are being
applied. After receiving this input the PCM main-
tains idle speed to a scheduled RPM through the idle
air control motor. The brake switch is mounted on
the brake pedal support bracket.
ENGINE COOLANT TEMPERATURE SENSORÐPCM
INPUT
The coolant temperature sensor is a variable resis-
tor with a range of -40É to 265É. The sensor is in-
stalled next to the thermostat housing. The PCM supplies 5.0 volts to the coolant temper-
ature sensor. The sensor provides an input voltage to
the PCM (Fig. 3). As coolant temperature varies, the
sensors resistance changes, resulting in a different
input voltage to the PCM. The PCM demands slightly richer air-fuel mixtures
and higher idle speeds until the engine reaches nor-
mal operating temperature. This sensor is also used for cooling fan control.
DISTRIBUTOR PICK-UPÐPCM INPUT
The distributor pick-up provides two inputs to the
PCM. From one input the PCM determines RPM (en-
gine speed). From the other input it derives crank-
shaft position. The PCM regulates injector
synchronization and adjusts ignition timing and en-
gine speed based on these inputs. The distributor pick-up contains two signal gener-
ators. The pick-up unit consists of 2 light emitting
diodes (LED), 2 photo diodes, and a separate timing
disk. The timing disk contains two sets of slots. Each
set of slots rotates between a light emitting diode
and a photo diode (Fig. 4). The inner set contains 6
large slots, one for each cylinder. The outer set con-
tains several smaller slots. The outer set of slots on the rotating disk repre-
sents 2 degrees of crankshaft rotation. Up to 1200
engine RPM, the PCM uses the input from the outer
set of slots to increase ignition timing accuracy. The outer set of slots contains a 10 degree flat spot
(Fig. 5). The flat spot tells the PCM that the next
piston at TDC will be number 6. The position of each
piston is referenced by one of the six inner slots (Fig.
5). As each slot on the timing disk passes between the
diodes, the beam from the light emitting diode is in-
Fig. 3 Coolant Temperature Sensor
Ä FUEL SYSTEMS 14 - 115

terrupted. This creates an alternating voltage in
each photo diode which is converted into on-off
pulses. The pulses are the input to the PCM. During cranking, the PCM cannot determine
crankshaft position until the 10 degree flat spot on
the outer set of slots passes through the optical unit.
Once the flat spot is detected, the PCM knows piston
number 6 will be the next piston at TDC. Since the disk rotates at half crankshaft speed, it
may take 2 engine revolutions during cranking for
the PCM to determine the position of piston number
6. For this reason the PCM will energize all six in-
jectors at the same time until it senses the position
of piston number 6.
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT
The PCM supplies 5 volts to the MAP sensor. The
Map sensor converts intake manifold pressure into
voltage. The PCM monitors the MAP sensor output
voltage. As vacuum increases, MAP sensor voltage
decreases proportionately. Also, as vacuum decreases,
MAP sensor voltage increases proportionately. During cranking, before the engine starts running,
the PCM determines atmospheric air pressure from
the MAP sensor voltage. While the engine operates,
the PCM determines intake manifold pressure from
the MAP sensor voltage. Based on MAP sensor voltage and inputs from
other sensors, the PCM adjusts spark advance and
the air/fuel mixture. The MAP sensor (Fig. 6) mounts on a bracket at-
tached to the generator bracket. The sensor is con-
nected to the throttle body with a vacuum hose and
to the PCM electrically.
HEATED OXYGEN SENSOR (O2SENSOR)ÐPCM
INPUT
The O2sensor is located in the exhaust manifold
and provides an input voltage to the PCM. The input
tells the PCM the oxygen content of the exhaust gas
(Fig. 7). The PCM uses this information to fine tune
the air-fuel ratio by adjusting injector pulse width.
The O
2sensor produces voltages from 0 to 1 volt,
depending upon the oxygen content of the exhaust
gas. When a large amount of oxygen is present
Fig. 4 Distributor Pick-up
Fig. 5 Inner and Outer Slots of Rotating Disk
Fig. 6 Map Sensor
Fig. 7 Heated Oxygen SensorÐ3.0L Engine
14 - 116 FUEL SYSTEMS Ä

(caused by a lean air-fuel mixture), the sensor pro-
duces a low voltage. When there is a lesser amount
present (rich air-fuel mixture) it produces a higher
voltage. By monitoring the oxygen content and con-
verting it to electrical voltage, the sensor acts as a
rich-lean switch. The oxygen sensor is equipped with a heating ele-
ment that keeps the sensor at proper operating tem-
perature during all operating modes. Maintaining
correct sensor temperature at all times allows the
system to enter into Closed Loop operation sooner.
Also, it allow the system to remain in Closed Loop
operation during periods of extended idle. In Closed Loop operation the PCM monitors the O
2sensor input (along with other inputs) and adjusts
the injector pulse width accordingly. During Open
Loop operation the PCM ignores the O
2sensor input.
The PCM adjusts injector pulse width based on pre-
programmed (fixed) values and from inputs of other
sensors.
SPEED CONTROLÐPCM INPUT
The speed control system provides four separate
voltages (inputs) to the PCM. The voltages corre-
spond to the On/Off, Set, and Resume. The speed control ON voltage informs the PCM
that the speed control system has been activated.
The speed control SET voltage informs the PCM that
a fixed vehicle speed has been selected. The speed
control RESUME voltage indicates the previous fixed
speed is requested. The speed control OFF voltage
tells the PCM that the speed control system has de-
activated. Refer to Group 8H for further speed con-
trol information.
PARK/NEUTRAL SWITCHÐPCM INPUT
The park/neutral switch is located on the transaxle
housing (Fig. 8 or Fig. 9). It provides an input to the
PCM indicating whether the automatic transaxle is
in Park or Neutral. This input is used to determine
idle speed (varying with gear selection), fuel injector
pulse width, and ignition timing advance. The park/
neutral switch is sometimes referred to as the neu-
tral safety switch.
THROTTLE POSITION SENSOR (TPS)ÐPCM INPUT
The Throttle Position Sensor (TPS) is mounted on
the throttle body and connected to the throttle blade
shaft (Fig. 10). The TPS is a variable resistor that
provides the PCM with an input signal (voltage) rep-
resenting throttle blade position. As the position of
the throttle blade changes, the resistance of the TPS
changes.
The PCM supplies approximately 5 volts to the
TPS. The TPS output voltage (input signal to the
PCM) represents throttle blade position. The TPS
output voltage to the PCM varies from approxi-
mately 0.5 volt at minimum throttle opening (idle) to
3.5 volts at wide open throttle. The wide open throt-
tle input is approximately 3 volts more than the min-
imum throttle opening value. Along with inputs from other sensors, the PCM
uses the TPS input to determine current engine op-
erating conditions. After determining the current op-
erating conditions, the PCM adjust fuel injector pulse
width and ignition timing.
Fig. 8 Park Neutral SwitchÐ3-Speed Automatic Transaxle
Fig. 9 Park Neutral SwitchÐ4-Speed ElectronicAutomatic Transaxle
Fig. 10 Throttle Position Sensor
Ä FUEL SYSTEMS 14 - 117

VEHICLE SPEED AND DISTANCE INPUTÐPCM
INPUT
On vehicles equipped with an electronic transaxle
(41TE), the transaxle output speed sensor supplies
the vehicle speed and distance inputs to the PCM.
The output speed sensor is located on the side of the
transaxle (Fig. 9). The speed and distance signals, along with a closed
throttle signal from the TPS, determine if a closed
throttle deceleration or normal idle condition (vehicle
stopped) exists. Under deceleration conditions, the
PCM adjusts the idle air control motor to maintain a
desired MAP value. Under idle conditions, the PCM
adjusts the idle air control motor to maintain a de-
sired engine speed.
VEHICLE SPEED SENSORÐPCM INPUT
Vehicles with 3 speed automatic transaxles or
manual transaxles use vehicle speed sensors. On
both transaxles, the vehicle speed sensor (Fig. 11) is
located on the extension housing. The sensor input is
used by the PCM to determine vehicle speed and dis-
tance traveled.
The vehicle speed sensor generates 8 pulses per
sensor revolution. These signals, along with a closed
throttle signal from the TPS, determine if a closed
throttle deceleration or normal idle condition (vehicle
stopped) exists. Under deceleration conditions, the
PCM adjusts the idle air control motor to maintain a
desired MAP value. Under idle conditions, the PCM
adjusts the idle air control motor to maintain a de-
sired engine speed.
AIR CONDITIONING (A/C) CLUTCH RELAY (AC
BODY)ÐPCM OUTPUT
The PCM operates the air conditioning clutch relay
ground circuit. The ignition switch supplies battery
power to the solenoid side of the relay. The A/C fan
relay is operated independently of the PCM by the Fan Cutout switch. When the A/C clutch relay ener-
gizes, battery voltage powers the A/C compressor
clutch.
With the engine operating and the blower motor
switch in the On position, the PCM turns the A/C
clutch on when the A/C switch closes. When the
PCM senses low idle speeds or wide open throttle
through the throttle position sensor, it de-energizes
the A/C clutch relay. The relay contacts open, pre-
venting air conditioning clutch engagement. On AC body vehicles, the relay is located in the
power distribution center (Fig. 12).
AIR CONDITIONING (A/C) CLUTCH RELAY (AA, AG,
AJ BODY)ÐPCM OUTPUT
The PCM operates the air conditioning clutch relay
ground circuit. The ignition switch supplies battery
power to the solenoid side of the relay. When the A/C
clutch relay energizes, battery voltage powers the
A/C compressor clutch. With the engine operating and the blower motor
switch in the On position, the PCM cycles the air
conditioning clutch on and off when the A/C switch
closes. When the PCM senses low idle speeds or wide
open throttle through the throttle position sensor, it
de-energizes the A/C clutch relay. The relay contacts
open, preventing air conditioning clutch engagement. On AA body vehicles, the relay is located next to
the drivers side strut tower (Fig. 13). On AG and AJ body vehicles, the relay is located
in the power distribution center (Fig. 14).
GENERATOR FIELDÐPCM OUTPUT
The PCM regulates the charging system voltage
within a range of 12.9 to 15.0 volts. Refer to Group
8A for charging system information.
Fig. 11 Vehicle Speed SensorÐTypical
Fig. 12 Relay Identification (AC Body)
14 - 118 FUEL SYSTEMS Ä

AUTO SHUTDOWN (ASD) RELAY AND FUEL PUMP
RELAYÐPCM OUTPUT
The PCM operates the auto shutdown (ASD) relay
and fuel pump relay through one ground path. The
PCM operates the relays by switching the ground
path on and off. Both relays turn on and off at the
same time. The ASD relay connects battery voltage to the fuel
injector and ignition coil. The fuel pump relay con-
nects battery voltage to the fuel pump and oxygen
sensor heating element. The PCM turns the ground path off when the igni-
tion switch is in the Off position. Both relays are off.
When the ignition switch is in the On or Crank po-
sition, the PCM monitors the distributor pick-up sig-
nal to determine engine speed and ignition timing (coil dwell). If the PCM does not receive a distributor
signal when the ignition switch is in the Run posi-
tion, it will de-energize both relays. When the relays
are de-energized, battery voltage is not supplied to
the fuel injector, ignition coil, fuel pump and oxygen
sensor heating element. On AA body vehicles, the relays are located next to
the drivers side strut tower (Fig. 13). On AC, AG and AJ body vehicles, the relays are lo-
cated in the power distribution center (Fig. 12 or Fig.
14).
IDLE AIR CONTROL MOTORÐPCM OUTPUT
The idle air control motor is mounted on the throt-
tle body and is controlled by the PCM (Fig. 10). The
PCM adjusts engine idle speed through the idle air
control motor to compensate for engine load or ambi-
ent conditions. The throttle body has an air bypass passage that
provides air for the engine at idle (the throttle blade
is closed). The idle air control motor pintle protrudes
into the air bypass passage and regulates air flow
through it. The PCM adjusts engine idle speed by moving the
idle air control motor pintle in and out of the bypass
passage. The adjustments are based on inputs the
PCM receives. The inputs are from the throttle posi-
tion sensor, engine speed sensor (distributor pick-up
coil), coolant temperature sensor, and various switch
operations (brake, park/neutral, air conditioning).
Deceleration die out is also prevented by increasing
airflow when the throttle is closed quickly after a
driving (speed) condition.
DUTY CYCLE EVAP CANISTER PURGE
SOLENOIDÐPCM OUTPUT
The duty cycle EVAP purge solenoid regulates the
rate of vapor flow from the EVAP canister to the
throttle body. The powertrain control module oper-
ates the solenoid. During the cold start warm-up period and the hot
start time delay, the PCM does not energize the so-
lenoid. When de-energized, no vapors are purged.
The PCM de-energizes the solenoid during open loop
operation. The engine enters closed loop operation after it
reaches a specified temperature and the time delay
ends. During closed loop operation, the PCM ener-
gizes and de-energizes the solenoid approximately 5
to 10 times per second, depending upon operating
conditions. The PCM varies the vapor flow rate by
changing solenoid pulse width. Pulse width is the
amount of time the solenoid energizes. A rubber boot covers the EVAP purge solenoid.
The solenoid and bracket attach to the EVAP canis-
ter mounting studs (Fig. 15). The top of the solenoid
has the word TOP on it. The solenoid will not oper-
ate unless it is installed correctly.
Fig. 13 Relay Identification (AA Body)
Fig. 14 Relay Identification (AG and AJ Body)
Ä FUEL SYSTEMS 14 - 119

MALFUNCTION INDICATOR LAMP (CHECK ENGINE
LAMP)ÐPCM OUTPUT
The malfunction indicator lamp (instrument panel
Check Engine lamp) comes on each time the ignition
key is turned ON and stays on for 3 seconds as a bulb
test. The malfunction indicator lamp warns the opera-
tor that the PCM has entered a Limp-in mode. During
Limp-in Mode, the PCM attempts to keep the system
operational. The malfunction indicator lamp signals
the need for immediate service. In limp-in mode, the
PCM compensates for the failure of certain components
that send incorrect signals. The PCM substitutes for
the incorrect signals with inputs from other sensors. Signals that can trigger the malfunction indi-
cator lamp (Check Engine Lamp).
² Engine Coolant Temperature Sensor
² Manifold Absolute Pressure Sensor
² Throttle Position Sensor
² Battery Voltage Input
² An Emission Related System (California vehicles)
² Charging system
The malfunction indicator lamp displays diagnostic
trouble codes. Cycle the ignition switch on, off, on, off,
on, within five seconds to display any diagnostic
trouble codes stored in the PCM. Refer to the 3.0L
Multi-Port Fuel InjectionÐOn-Board Diagnostics sec-
tion of this Group for Diagnostic trouble code Descrip-
tions.
DATA LINK CONNECTORÐPCM OUTPUT
The data link connector provides the technician with
the means to connect the DRBII scan tool to diagnosis
the vehicle.
TRANSAXLE CONTROL MODULEÐPCM OUTPUT
The PCM supplies the following information to the
electronic automatic transaxle control module through
the CCD Bus:
² battery temperature ²
brake switch input
² engine coolant temperature
² manifold absolute pressure (MAP)
² speed control information
FUEL INJECTORSÐPCM OUTPUT
The fuel injectors are electrical solenoids (Fig. 16).
The injector contains a pintle that closes off an ori-
fice at the nozzle end. When electric current is sup-
plied to the injector, the armature and pintle move a
short distance against a spring, allowing fuel to flow
out the orifice. Because the fuel is under high pres-
sure, a fine spray is developed in the shape of a hol-
low cone. The spraying action atomizes the fuel,
adding it to the air entering the combustion cham-
ber.
The injectors are positioned in the intake manifold
with the nozzle ends directly above the intake valve
port (Fig. 16).
The fuel injectors are operated by the PCM. They
are energized in a sequential order during all engine
operating conditions except start up. The PCM ini-
Fig. 16 Fuel InjectorÐ3.0L Engine
Fig. 17 Fuel Injector Location
Fig. 15 EVAP Purge Solenoid
14 - 120 FUEL SYSTEMS Ä