fog light CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: PLYMOUTH ACCLAIM, Model: CHEVROLET PLYMOUTH ACCLAIM 1993Pages: 2438, PDF Size: 74.98 MB
Page 507 of 2438

CONDITION: SPEEDOMETER AND ODOMETER ARE INOPERATIVE OR OPERATESINTERMITTENTLY
PROCEDURE
Check for defective vehicle speed sensor wiring.
CONDITION: OIL GAUGE, FUEL GAUGE, TEMPERATURE GAUGE, OR VOLTAGE GAUGEINOPERATIVE
PROCEDURE
Check for defective sending unit or wiring: (a) Sending units and wiring can be checked by
grounding the connector leads, at the sending unit,
in the vehicle. (b) With the ignition in the ON position, a
grounded input will cause the oil, fuel, or temper-
ature gauge to read maximum.
CONDITION: CLUSTER DISPLAY DOES NOT DIM WHEN HEADLAMP SWITCH ISACTIVATED AND RHEOSTAT ROTATED
PROCEDURE
(1) Check fuses in headlamp circuit.
(2) Check for loose connections or defective wiring
from headlamp switch to the cluster. (3) Check for defective headlamp switch.
(4) The electronic instrument cluster requires both
a marker feed and illumination feed to operate cor-
rectly.
SWITCH AND PANEL COMPONENT SERVICE
HEADLAMP/FOG LAMP SWITCH REPLACEMENT
(1) Remove cluster bezel (Fig. 40).
(2) Remove three screws securing headlamp switch
mounting plate to base panel (Fig. 41). (3) Pull headlamp/fog lamp switch mounting plate
rearward. Disconnect wiring connectors from head-
lamp switch and fog lamp switch pigtail (Fig. 42). (4) Remove knob and stem by depressing button on
bottom of the switch (Fig. 43). (5) Snap-out escutcheon.
(6) Remove fog lamp switch from escutcheon.
(7) Remove nut that attaches headlamp switch to
mounting plate (Fig. 44). (8) For installation reverse above procedures.
FOG LAMP SWITCH TEST
(1) Remove the fog lamp switch from mounting lo-
cation. (2) Disconnect the wiring harness from the switch
pigtail. (3) Using a Ohmmeter, test for continuity between
the terminals of the switch pigtail (Fig. 45). (4) If not OK, replace switch.
LOWER STEERING COLUMN COVERREPLACEMENT
(1) Disconnect park brake release rod from park
brake. (2) Remove fuse box access door and remove screw
from lower column cover (Fig. 46). (3) Remove screws from lower cover, four across
the top and two on bottom. (4) Remove lower steering column cover.
(5) For installation reverse above procedures.
LEFT LOWER INSTRUMENT PANEL SILENCER REPLACEMENT
(1) Remove screws from front of silencer (Fig. 47).
(2) Remove push nut.
(3) Remove silencer.
(4) For installation reverse above procedures.
RIGHT LOWER INSTRUMENT PANEL SILENCER REPLACEMENT
(1) On floor shift vehicles, remove console assem-
bly and center brace bracket. (2) On column shift vehicles, remove center brace
bracket. (3) Remove screws from front of silencer (Fig. 47).
(4) Remove three push nuts from rear of silencer.
(5) Remove lower right silencer.
(6) For installation reverse above procedures.
GLOVE BOX ASSEMBLY REPLACEMENT
(1) Disconnect battery negative cable and isolate
or remove fuse #2 prior to removing switch or wires
may short to ground. (2) Open glove box door and disconnect check
strap. (3) Remove glove box light and switch by squeez-
ing retaining tabs from behind switch mount and
slide rearward. Disconnect wiring connectors. (4) Remove 11 screws from glove box assembly
(Fig. 48). (5) Remove glove box assembly.
Fig. 36 Electronic Cluster
Ä INSTRUMENT PANEL AND GAUGES 8E - 15
Page 513 of 2438

(3) Remove four screws from ash receiver/cup
holder housing. (4) For installation reverse above procedures.
AIR CONDITIONING CONTROLREPLACEMENT
(1) Disconnect battery negative cable and isolate
or remove fuse #2 prior to removing switch or wires
may short to ground. (2) Remove center bezel. Disconnect ash receiver
lamp socket. (3) Remove glove box assembly. Refer to Glove Box
Assembly Replacement. (4) Reach through glove box opening and discon-
nect vacuum lines. (5) Remove two control mounting screws (Fig. 50).
(6) Slide control rearward, disconnect cable, and
electrical wiring. (7) Remove unit.
(8) For installation reverse above procedures.
CIGAR LIGHTER ASSEMBLY REPLACEMENT
(1) Remove center bezel. Disconnect ash receiver
lamp socket. (2) Remove two screws from bezel of the lighter as-
sembly. (3) Pull assembly rearward and disconnect wiring.
(4) For installation reverse above procedures.
TRAVELER/MESSAGE CENTER REPLACEMENT
(1) Remove cluster bezel.
(2) Remove four mounting screws.
(3) Pull unit rearward and disconnect wiring.
(4) For installation reverse above procedures.
INSTRUMENT PANEL
INSTRUMENT PANEL TOP COVER REPLACEMENT
(1) Lift up rearward edge of instrument panel top
cover. (2) Pull panel rearward to remove.
(3) To install: position top cover and snap into
place, pull rearward for proper fit.
INSTRUMENT PANEL REPLACEMENT
CAUTION: Disconnect negative battery cable, in en-
gine compartment, before servicing instrument
panel.
(1) Disconnect battery negative cable and isolate
or remove fuse #2 prior to removing switch or wires
may short to ground. (2) Remove left and right A-pillar trim.
(3) Remove left and right cowl side trim.
(4) Remove glove box assembly. Refer to Glove Box
Assembly Replacement. (5) Remove four relays above glove box assembly.
(6) Reach through glove box opening and discon-
nect A/C control vacuum lines, radio noise suppressor
wires, and blower motor/cycling switch wires. (7) Remove hood release handle.
(8) Remove lower steering column cover.
(9) Remove lower left instrument panel silencer
and reinforcement. (10) Remove instrument panel center bezel.
(11) Remove floor console. Refer to Group 23,
Body. (12) Remove radio, A/C control, cigar lighter, and
message center/traveler. (13) Disconnect demister hoses.
(14) Remove instrument panel top cover (Fig. 51).
(15) Disconnect battery to assure no air bag sys-
tem fault codes are stored. (16) Remove cluster refer to Cluster Assembly.
(17) Remove radio and rear window defogger be-
zels. (18) Lower steering column.
(19) Loosen instrument panel pivot bolts.
(20) Remove screws which attach instrument panel
to windshield fence line. (21) Allow panel to roll down slightly and discon-
nect remaining electrical connections. (22) With the aid of a helper remove panel pivot
bolts and remove panel from vehicle. (23) For installation reverse above procedures.
INTERIOR LAMP REPLACEMENT
The dome, overhead console and door lamps, if
equipped operate when the doors are open or head-
lamp switch is placed in courtesy position. The front
header reading lamp operates only when the lamp
push buttons are ON.
DOME LAMP
Pry either the forward or rearward edge of the lens
away from the bezel and replace lamp.
FRONT HEADER READING LAMP
Pull lamp from headliner. Disconnect wiring and
replace lamp.
Fig. 50 A/C Control
Ä INSTRUMENT PANEL AND GAUGES 8E - 21
Page 543 of 2438

Perform cluster Self Diagnostic Test to determine
whether problem is within cluster or outside of clus-
ter. Refer to Fig. 24 and 25.
Successful completion of the SELF DIAGNOSTIC
TEST indicates that the problem is in the wiring,
connectors or sensors out side of the cluster.
CLUSTER ASSEMBLY REMOVAL
The electronic cluster which is serviced as an as-
sembly is removed with the same procedure as the
conventional cluster.
CONDITION: CLUSTER DISPLAYS DO NOT ILLUMINATE AFTER VEHICLE IS STARTED
(1) Check fuses and verify battery and ignition
voltage at cluster connector. (2) Check ground from cluster connector to instru-
ment panel ground stud.
SWITCH AND PANEL COMPONENT SERVICE
HEADLAMP SWITCH
The headlamp switch is located on the left side of
the switch pod. The switch controls the headlamps,
parking lamps, fog lamps and instrument light dim- ming. If any of the switches require replacement the
entire headlamp switch assembly must be replaced
(Fig. 26 and 27).
REMOVAL
(1) Remove switch pod assembly from the instru-
ment panel. DO NOT attempt to remove instrument
cluster dimmer switch or wiper delay switch knob,
they are not removable. (2) Remove turn signal switch lever by pulling
straight out of switch pod. (3) Remove screws from bottom of switch pod.
(4) Separate inner and outer switch pod halves and
remove turn signal switch to gain access to screw. (5) Remove five inner switch pod panel screws and
3 screws from underneath the switch pod. Separate
the inner bezel from the outer bezel. (6) Remove switch mounting screws before discon-
necting linkage. (7) Disconnect switch linkage from buttons. Pull
the linkage straight up from the switch/button to dis-
engage it and remove switch.
Fig. 23 Mechanical Cluster Lamp Location
Ä INSTRUMENT PANEL AND GAUGES 8E - 51
Page 549 of 2438

(11) Remove two screws from fuse block and lower
fuse block. (12) Remove three screws from hood release and
lower hood release handle. (13) Remove flasher relay from bracket on center
distribution duct. (14) Remove screw from ATC sensor motor assem-
bly and unhook from bracket if equipped. (15) Remove the radio ground screw above flasher
relay mount. (16) Remove center distribution duct screw from
left instrument panel lower brace, then remove four
screws to remove left lower brace.
(17) Remove five nuts on steering column and drop
column, then remove two upper column attaching studs.
(18) Remove two screws and pull out compact disc
player or cubby box, disconnect Co-Axial cable from
compact disc player. (19) Remove Electronic Vehicle Information Center
(E.V.I.C.) or Traveler from vehicle. (20) Remove radio.
(21) Remove A.T.C., A/C or heater controls. (22) Squeeze latches on side of Rear Window defog-
ger switch and remove. (23) Snap off cluster lower trim bezel, switch pod
vent grille, speaker grilles and defroster grilles. (24) Remove switch pod assembly.
(25) Remove cluster assembly.
(26) Remove dash speakers.
(27) Snap out bezel with or without message center
and disconnect wiring. (28) Open glovebox door, squeeze sides and roll
glovebox completely open. Remove glovebox light
switch, and disconnect wires. (29) Loosen right cowl side pivot bolt through
glovebox opening then close glovebox. (30) Loosen left cowl side pivot.
(31) Remove four screw attachments at top of in-
strument panel and roll panel out. (32) Pull wiring, antenna cable, A/C cable and vac-
uum lines out of instrument panel. Disconnect demis-
ter hose and remove instrument panel with ducts
attached. (33) Transfer ducts and brackets onto new panel.
(34) For instrument panel roll up, reverse
above procedures.
INTERIOR LAMP REMOVAL
The Dome, Floor Console and Door Lamps operate
when the doors are open or headlamp switch is
placed in courtesy position.
DOME LAMP
(1) Pry either the forward or rearward edge of the
dome lamp to free it from retaining bracket. (2) Pry either the forward or rearward edge of the
lens away from the bezel and replace lamp. (3) For installation reverse above procedures.
FRONT HEADER READING LAMP
Pull lamp from headliner. Disconnect wiring and
replace lamp.
FLOOR CONSOLE LAMP
Pry along top edge of lamp and pivot lamp out of
floor console, the lens does not remove. Remove lamp
and twist out lamp socket. Replace lamp.
DOOR LAMPS
Pry along bottom edge of lamp and pivot lamp out
of door trim panel, the lens does not remove. Remove
lamp and twist out lamp socket. Replace lamp.
DOOR REFLECTORS
Pry reflector away from the door trim panel, and
replace.
TRUNK LAMP
Remove lens by prying lens out of trunk trim panel
and replace bulb.
Fig. 33 Transmission Range Cable
Fig. 34 Cable Adjustment
Ä INSTRUMENT PANEL AND GAUGES 8E - 57
Page 562 of 2438

CIGAR LIGHTER REPLACEMENT
(1) Remove center bezel assembly (Fig. 23).
(2) Remove center module lower cover or open for-
ward console lid. (3) Unscrew lighter receptacle shell from recepta-
cle and remove from base instrument panel. (4) Disconnect wiring connectors from lighter re-
ceptacle and remove from vehicle. (5) For installation reverse above procedures.
REAR WINDOW DEFOGGER AND/OR FOG LAMP SWITCH REPLACEMENT
(1) Remove center module bezel assembly (Fig. 20).
(2) Remove two switch bezel screws (Fig. 24).
(3) Pull switches and bezel rearward and discon-
nect wiring connector. (4) Remove two switch retaining screws.
(5) Remove switch from bezel.
(6) For installation reverse above procedures.
INTERMITTENT WIPE MODULE REPLACEMENT
(1) Remove lower steering column cover.
(2) Slide intermittent wipe module off of bracket
located on steering column reinforcement (Fig. 25). (3) Disconnect wiring connector from module and
remove module from vehicle. (4) For installation reverse above procedures.
GLOVE BOX LAMP AND SWITCHREPLACEMENT
(1) Disconnect battery and/or pull fuse # 13 before
starting removal procedure. (2) Open glove box door (Fig. 26).
(3) Carefully pry lamp from its mounting surface
with tip of a small screwdriver. (4) Pull lamp from box and disconnect electrical
leads. (5) Remove lamp.
(6) For installation reverse above procedures.
CONSOLETTE ASSEMBLY REPLACEMENT
(1) Remove shifter handle.
(2) Unsnap transmission range indicator bezel or
shift boot bezel from consolette, disconnect wiring
and remove bezel assembly (Fig. 27). (3) Remove two screws from side of armrest.
(4) Remove four caps which cover attaching
screws. (5) Remove four attaching screws.
(6) Lift consolette up and over shift mechanism to
remove. (7) For installation reverse above procedures.
Fig. 24 Rear Window Defogger and Fog Lamp Switch
Fig. 25 Intermittent Wipe Module
Fig. 26 Glove Box Lamp and Switch
8E - 70 INSTRUMENT PANEL AND GAUGES Ä
Page 652 of 2438

EXTERIOR LAMPSÐAC BODY INDEX
page page
Aero Headlamp Bulb ...................... 10
Aero Headlamp Housing ................... 11
Aero HeadlampsÐAC/D-Body ............... 10
Center High Mounted Stop Lamp (CHMSL) ..... 13
Center High-Mounted Stop Lamp (CHMSL) Bulb . 13
Cornering Lamp Assembly .................. 12
Cornering Lamp Bulb ..................... 12
Front Side Marker BulbÐAC/C-Body .......... 12
Front Side Marker LampÐAC/C-Body ......... 12
Headlamp Diagnosis ...................... 10 Headlamp Sealed BeamÐAC/C Body
......... 10
License Plate Lamp/Bulb ................... 13
Park/Turn Signal Lamp or BulbÐAC/C-Body .... 11
Park/Turn Signal Lamp or BulbÐAC/D-Body .... 11
Rear Side Marker Lamp BulbÐAC/C-Body ..... 13
Rear Side Marker LampÐAC/C-Body ......... 13
Tail, Stop, Turn Signal, Back-Up and Side Marker LampÐAC/D-Body ...................... 12
Tail, Stop, Turn Signal, Back-Up LampÐAC/C or AY/S-Body ............................ 12
HEADLAMP DIAGNOSIS
Refer to the Headlamp Diagnosis at the beginning of
this Group. Refer to Wiring Diagrams Manual for
circuit and component locations.
HEADLAMP SEALED BEAMÐAC/C BODY
REMOVAL
(1) Turn the headlight switch ON.
(2) Open the hood and locate the Power Distribution
Center forward of the left front suspension tower (Fig.
1). Remove the cover. (3) Remove the Headlamp Close Relay (Fig. 2) to
prevent the headlamp doors from closing. (4) Turn the headlight switch OFF.
(5) Remove screws from headlamp bezel and remove
bezel, if equipped. (6) Remove screws from interior retaining ring (Fig.
3), and remove ring. Do not disturb the headlamp adjusting screws.
(7) Pull out sealed beam unit and unplug connector.
INSTALLATION
Reverse the preceding operation.
AERO HEADLAMPSÐAC/D-BODY
Lens fogging is a normal condition and does
not require service, as moisture will vent from
tubes behind the lens.
AERO HEADLAMP BULB
REMOVAL (FIG. 4)
(1) Locate and remove the wire connector behind the
headlamp assembly in the engine compartment.
CAUTION: Do not touch the bulb with fingers or any
possibly oily surface, reduced bulb life will result. (2) Rotate the bulb retaining ring counterclockwise
one quarter turn and remove the ring, bulb and bulb
holder from the lens assembly. The bulb holder has
alignment notches.
INSTALLATION
Reverse the preceding operation.
Fig. 1 Power Distribution Center
Fig. 2 Headlamp Close Relay
8L - 10 LAMPS Ä
Page 681 of 2438

AA .............................................................................74
Low Fuel
AA ...........................................................................103
AP ............................................................................161
AC, AY...............................................................PC194
AG, AJ ............................................................5269245
Low Washer Fluid
AA, AC, AY .............................................................74
AP ............................................................................161
AG, AJ ............................................................4437661
Oil Pressure
All .......................................................................PC194
Trunk Open
AA, AC, AY .............................................................74
AP ............................................................................161
AG, AJ ............................................................4437661
Theft Alarm Set
AC, AY....................................................................168
AG, AJ ............................................................4437661
Turn Signal (MIC)
AA ...........................................................................103
AC, AG, AJ, AP, AY .......................................PC194
Turn Signal (EIC)
AA, AY ..............................................................PC194
Seat Belt (MIC)
AA ...........................................................................103
AC, AG, AJ, AP, AY .......................................PC194
Seat Belt (EIC)
AA, AY ..............................................................PC194
AJ ............................................................................103
DIMMER CONTROLLED LAMPS
Service procedures for most of the lamps in the in-
strument panel, Instrument cluster and switches are
located in Group 8E, Instrument Panel and Gauges. A/C Heater Control
All ..............................................................................37
Automatic Temperature Control
All ....................................................................4437661
Column Gearshift Indicator
AA, AC, AY ...........................................................161
Console Gearshift Indicator
AP ............................................................................194
AA, AG, AJ ............................................................161
Fog Lamp Switch Symbol
AG ......................................................................PC194
Headlamp Dimmer Switch
AG, AJ ......................................................................37
Headlamp Switch Symbol
AC, AY....................................................................161
AG, AJ ......................................................................37
Heater Control
All ............................................................................158
EVIC
AJ...........................................................................ASC
Instrument Cluster (MIC)
All .......................................................................PC194
Instrument Cluster (EIC) AA, AY .....................................................................74
Message Center
AA, AC, AY .............................................................74
AP ............................................................................161
Navigator/Travel Companion
AA, AJ ......................................................................74
Radio
All ..........................................................................ASC
Rear Defogger Switch
Not Serviceable, Replace Switch
Rear Wiper Switch
AG .............................................................................37
Theft Alarm
AC, AY....................................................................161
Top Lift Switch
AJ ....................................................................5268053
Travel Computer
All ..........................................................................ASC
Turbo Gauge
AP ............................................................................161
Windshield Wiper Switch
AG, AJ ......................................................................37
NON-DIMMING LAMPS
Service procedures for most of the lamps in the fol-
lowing list can be found in Group 23, Body. Some
components have lamps that can only be serviced by
a Authorized Service Center (ASC) after the compo-
nent is removed from the vehicle. Contact local
dealer for location of nearest ASC. Ash Receiver
AA .............................................................................74
AC, AP, AY ............................................................161
AG, AJ ......................................................................37
Center Console Rear
AJ ............................................................................906
Cigar Lighter
AA, AP ....................................................................161
Courtesy
AA, AC, AY-S .....................................................214-2
AJ ............................................................................906
AY-P.....................................................................212-2
Dome
ALL ......................................................................211-2
Engine Compartment
All ............................................................................105
Glove Compartment
All ..........................................................................1891
Ignition Lock
All ..............................................................................37
Inside Rear View Mirror
AJ ............................................................................168
Overhead Console
AA ...........................................................................912
AC, AY....................................................................906
AG, AJ, AP .........................................................212-2
Reading Lamp Front
All ............................................................................906
Ä LAMPS 8L - 39
Page 692 of 2438

(6) Steps (3, 4 or 5) above will confirm system op-
eration. Indicator light illumination means that
there is power available at the output of the relay
only, and does not necessarily verify system opera-
tion. (7) If turning the switch ON produced no distinct
current draw on the ammeter the problem should be
isolated in the following manner: (a) Confirm the ignition switch is ON.
(b) Ensure that the heated rear glass feed wire is
connected to the terminal or pigtail and that the
ground wire is in fact grounded. (c) Ensure that the fusible link and control cir-
cuit fuse is operational and all electrical connec-
tions are secure.
(8) When the above steps have been completed and
the system is still inoperative, one or more of the fol-
lowing is defective: (a) Control switch/timer relay module.
(b) All rear window grid lines would have to be
broken or one of the feed wires are not connected
for the system to be inoperative.
(9) If turning the switch ON produces severe volt-
meter deflection, the circuit should be closely
checked for a shorting condition. (10) If the system operation has been verified but
indicator lamp does not light, replace the switch. (11) For detailed wiring information, refer to group
8W, Wiring Diagrams.
GRID TEST
The horizontal grid lines and vertical bus bar lines
printed and fired on inside surface of rear window
glass (Fig. 2) comprise an electrical parallel circuit.
The electrically conductive lines are composed of a
silver-ceramic material which when fired on glass be-
comes bonded to the glass and is highly resistant to
abrasion. It is possible, however, that a break may
occur in an individual grid line resulting in no cur-
rent flow through the line. To detect breaks in grid
lines the following procedure is required: (1) Turn ignition ON and turn control switch to
ON. The indicator light should come on. (2) Using a DC voltmeter with 0-15 volt range,
contact terminal B with negative lead of voltmeter.
With positive lead of voltmeter, contact terminal A
(Fig. 2). The voltmeter should read 10-14 volts. A
lower voltage reading indicates a poor ground con-
nection. (3) With negative lead of voltmeter, contact a good
body ground point. The voltage reading should not
change. (4) Connect negative lead of voltmeter to terminal
B and touch each grid line at Mid-Point with Posi-
tive lead. A reading of approximately 6 volts indi-
cates a line is good. A reading of 0 volts indicates a
break in line between Mid-Point C and terminal A.
A reading of 10-14 volts indicates a break between Mid-Point C and terminal B. Move toward break and
voltage will change as soon as break is crossed (Figs.
2 and 3).
CONTROL SWITCH/TIMER RELAY MODULE TEST
Control switch/timer relay module may be tested
in-vehicle or bench tested. In vehicle testing is ac-
complished in the following manner: (1) Remove the switch, relay assembly from the in-
strument panel or console, see Group 8E, Instrument
Panel and leave the switch connector plugged in. (2) Turn ignition ON.
(3) Using a DC voltmeter, with 0-15 range, check
voltage at terminals B, I and L. (Figs. 3 and 4). Ter-
minals B and I should confirm a voltage of 10 to 14
volts to ground when the ON switch is pressed. Ter-
minal L should confirm voltage to ground. When ter-
minals B and I show no voltage, trace circuit
upstream of switch/relay module for problem (wiring
cut, fusible link or circuit breaker inoperative, bulk-
head connector not operative, etc.) If terminal L in-
dicates voltage, place switch in Off position. If
voltage at L is still indicated or indicator lamp re-
mains on, the switch/relay module should be re-
placed. (4) If the relay checks out to this point, momen-
tarily operate switch to ON position. The indicator
lamp should come on and remain on for approxi-
mately 10 minutes. Terminal L should confirm volt-
age. If the indicator lamp fails to light or voltage at
terminal L is not confirmed the switch/relay module
should be replaced.
Fig. 3 Systems Electrical Circuit
8N - 2 REAR WINDOW DEFOGGER Ä
Page 932 of 2438

Wiring Diagram
Name Sheet Number
Fan Control Relay ...........................33
Radiator Fan Motor ..........................33
Fog Lamps ............................. .55, 56
Fog Lamp Relay .............................48
Fog Lamp Switch .............................48
Front End Lighting ........................ .55, 56
Front Left Side Marker Lamp ....................56
Front Right Side Marker Lamp ...................55
Left Aero Hi-Low Beam Headlamp .................56
Left Fog Lamp .............................56
Left Park & Turn Signal Lamp ...................56
Right Aero Hi-Low Beam Headlamp ................55
Right Fog Lamp ............................55
Right Park & Turn Signal Lamp ..................55
Fuel Injection Ignition System (2.5L) .......12, 13, 14, 15, 16
Automatic Shutdown Relay ......................14
Distributor ................................15
Engine Coolant Sensor ........................15
EVAP/Purge Solenoid .........................13
Exhaust Gas Recirculation Diagnostic Solenoid .........13
Heated Oxygen Sensor ........................12
Idle Air Control Motor .........................12
Ignition Coil ...............................14
Injector ..................................16
MAP Sensor ...............................13
Powertrain Control Module ............12, 13, 14, 15, 16
Throttle Position (Sensor) ......................12
Vehicle Speed Senosr .........................15
Fuel Injection Ignition System Flex Fuel (2.5L Engine) ................ .17, 18, 19, 20, 21, 22
Auto Shutdown Relay ........................20
Distributor ...............................22
Engine Coolant Sensor ........................21
EVAP/Purge Solenoid .........................19
Fuel Sensor ...............................17
Heated Oxygen Sensor ........................18
Idle Air Control Motor ........................18
Ignition Coil ...............................20
Injectors .................................17
MAP Sensor ..............................19
Powertrain Control Module (PCM) . . . .17, 18, 19, 20, 21, 22
Throttle Position (Sensor) ......................18
Vehicle Speed Sensor ........................21
Fuel Injection Ignition System (3.0L) ............. .23, 24, 25, 26, 27, 28, 29, 30, 31
Automatic Shutdown Relay .....................28
Distributor ...............................27
Engine Coolant Sensor ........................27
Exhaust Gas Recirculation Diagnostic Solenoid .........24
EVAP/Purge Solenoid .........................23
Heated Oxygen Sensor ........................24
Idle Air Control Motor ........................30
Injectors .................................26
Ignition Coil ...............................29
MAP Sensor ..............................30
Power Steering Pressure Switch ..................25Wiring Diagram
Name Sheet Number
Powertrain Control Module (PCM) .............. .23, 24, 25, 27, 28, 29, 30, 31
Throttle Position (Sensor) ......................24
Vehicle Speed Sensor ........................28
Fuel Pump Motor .............................69
Fuel Pump Relay .............................70
Fuel Tank Electrical Systems ...................69, 70
Fuel Pump Motor ...........................69
Fuel Pump Relays ...........................70
Fuel Tank Level Gauge Sending Unit ...............69
Fuse Application Chart .....................1,2,3,4
Fuses Fuse 1 ..............................4,80,84
Fuse 2 .............4,5,39,40,53,74,80,84,87,89
Fuse 3 ..............................1,95,99
Fuse 4 ..............................1,95,99
Fuse 5 ...............1,49,51,68,71,72,84,87,89
Fuse 6 ..............................2,65,89
Fuse 7 ..............................3,11,59
Fuse 8 ......................3,11,44,45,47,77
Fuse 9 .........................3,11,68,71,72
Fuse 11 ...............3,9,11,16,22,37,47,60,84
Fuse 12 ...............................1,61
Fuse 14 ...............................2,48
Fuse 15 .......................2,45,47,48,106
Fuse 16 ..........................2,44,45,59
Fuse 18 .............................4,11,64
Fuse 19 .............................4,11,61
Fuse 20 ..........................4,11,87,89
Fuseblock Module & Relay Blank ..................107
Glove Box Lamp and Switch ......................54
Hazard Flasher ..............................61
Headlamp Dimmer Switch .....................1,50
Headlamp, Key-in, Seat Belt Chimes .................45
Headlamp Optical Horn Dimmer Switch .............1,50
Headlamp Switch ...........................1,49
Headlamp and Fog Lamp Switch ..............48, 49, 50
Fog Lamp Relay ............................48
Fog Lamp Switch ...........................48
Headlamp Switch ...........................49
Optical Horn & Headlamp Dimmer Switch ............50
Headlamp Switch Controlled Interior Lighting .........51, 52
A/C Lamps ...............................52
Ash Receiver Lamp ..........................52
Cigar Lighter Lamp ..........................52
Heater Lamp ..............................52
Radio Lamp ...............................52
Heated Oxygen Sensor ................... .12, 18, 24
Heated Rear Window ..........................84
Heated Rear Window .........................84
Switch ..................................84
Timer ...................................84
Heater System ...............................68
Bi-level Control Switch ........................68
Blower Motor ..............................68
Blower Slide Control .........................68
Heater Control Switch ........................68
8W - 182 WIRING DIAGRAMS AA-BODY Ä
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Wiring Diagram
Name Sheet Number
Illumination Lamp ...........................68
Resistor .................................68
Horn System ...............................65
Horn (Hi-Note) .............................65
Horn (Lo-Note) ............................65
Horn Relay ...............................65
Horn Switch ..............................65
Hydraulic Modulator (ABS) 41
Ignition Coil .......................... .14, 20, 29
Ignition Off-Draw Connector .....................5,7
Ignition Switch .............................4,11
Brake Warning Lamp Switch ....................11
Park Brake Switch ...........................11
Illuminated Entry .............................58
Illuminated Entry Module ......................58
Left Door Illuminated Entry Switch ................58
Right Door Illuminated Entry Switch ...............58
Illuminated Visor Vanity Mirror ....................73
Injector(s) ........................... .16, 17, 26
Instrument Panel Wiring to Left Body ...............123
Instrument Panel Wiring to Right Body ..............124
Instrument Panel to Multi-Function Switch ............116
Interface Grommet ............................47
Intermittent Wiper System .................... .63, 64
Intermittent Windshield Wiper Motor ...............64
Intermittent Wiper Control Module ................64
Multi-function Switch .........................63
Windshield Washer Low Fluid Level Sensor ...........63
Windshield Washer Pump Motor .................63
Key-In Switch ...............................46
Key-In Warning Chimes .........................45
Lamp Outage Module ........................ .115
Lamps A/C Lamps ...............................52
Ash Receiver Lamp ..........................52
Back-Up Lamps ............ .93, 94, 98, 102, 103, 105
Cargo Lamp ........................ .76, 96, 100
Center High Mounted Stop Lamp ........94, 98, 102, 105
Cigar Lighter Lamp ..........................52
Cluster Lamp ..............................77
Courtesy Lamps ............................76
Dome Lamp ..............................73
Fog Lamp-Left .............................56
Fog Lamp-Right ............................55
Front Reading Lamp .........................75
Glove Box Lamp ............................54
Halo Lamp ...............................54
Headlamp-Left .............................56
Headlamp Out Lamp .........................77
Headlamp-Right ............................55
Heater Lamp ..............................52
Illumination Lamp ..................... .68, 71, 72
Left Front Door Ajar Lamp .....................77
Left Rear Door Ajar Lamp ......................77
Left Side Marker Lamp ........................93
Left Tail/Stop and Turn Lamp ....................93
License Lamp ................... .93, 98, 102, 104Wiring Diagram
Name Sheet Number
Liftgate Ajar Lamp ..........................77
Low Washer Fluid Lamp .......................77
Park/Turn Lamp-Left .........................56
Park/Turn Lamp-Right ........................55
Radio Lamp ...............................52
Reading Lamps ............................75
Right Front Door Ajar Lamp ....................77
Right Rear Door Ajar Lamp .....................77
Seat Belt Warning Lamp .......................45
Side Marker Lamp-Left Front ....................56
Side Marker Lamp-Left Rear ...........93, 98, 102, 103
Side Marker Lamp-Right Front ...................55
Side Marker Lamp-Right Rear ..........94, 98, 102, 105
Stop Lamp Out Lamp ........................77
Tail Lamp Out Lamp .........................77
Tail/Stop Lamp-Left Rear ................... .93, 98
Tail/Stop Lamp-Right Rear .................. .94, 98
Tail/Stop and Turn Lamp-Left Rear .......93, 98, 102, 103
Tail/Stop and Turn Lamp-Right Rear ......94, 98, 102, 105
Transmission Range Indicator Lamp ...............76
Underhood Lamp ........................ .39, 40
Visor Vanity Mirror Lamp ......................73
Left Power Seat System ........................66
Center Switch .............................66
Front Switch ..............................66
Power Seat Motors ..........................66
Rear Switch ...............................66
License Lamp ..................... .93, 98, 102, 104
Lighter-Cigar ................................52
MAP Sensor .......................... .13, 19, 30
Message Center ..............................60
Traveler and Message Center ....................60
Mini Trip Computer ...........................60
Modules Airbag System Diagnostic Module .................47
Daytime Running Light Module ..................57
Illuminated Entry Module ......................58
Intermittent Wiper Control Module ................64
Lamp Outage Module ..................... .95, 99
Motors A/C-Heater Blower Motor ................... .71, 72
Fuel Pump Motor ...........................69
Heater Blower Motor .........................68
Idle Air Control Motor .................. .12, 18, 30
Intermittent Wiper Motor ......................64
Power Door Locks Motors .................. .85, 86
Power Seat Motors ..........................66
Power Window Motors .................... .81, 82
Radiator Fan Motor ...................... .32, 33
Starter Motor ............................9,10
Windshield Washer Pump Motor .................63
Name Brand Speaker Relay ......................89
Optical Horn Headlamp Dimmer Switch .............1,50
Overhead Console, Dome, Reading and Visor Vanity Lamps ..................... .73, 74, 75, 76
Ambient Temperature Sensor ....................75
Cargo Lamp ..............................76
Ä WIRING DIAGRAMS AA-BODY 8W - 183