lock CHEVROLET PLYMOUTH ACCLAIM 1993 Service Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 1993, Model line: PLYMOUTH ACCLAIM, Model: CHEVROLET PLYMOUTH ACCLAIM 1993Pages: 2438, PDF Size: 74.98 MB
Page 2 of 2438

WIRING DIAGRAMS AA-BODY
INDEX
Wiring Diagram Name Sheet Number
Anti-Lock Brake System.................41, 42, 43, 44
ABS Pump Motor Relay.......................41
ABS System Relay..........................43
Brake Switch..............................44
Controller.....................41, 42, 43, 44, 114
Data Link Connector.........................44Wiring Diagram Name Sheet Number
Diode-Warning Lamp.........................43
Hydraulic Modulator.........................41
Ignition Switch.............................44
Park Brake Switch...........................44
Wheel Sensors.............................42
ÄWIRING DIAGRAMS AA-BODY 8W - 1
Page 9 of 2438

WIRING DIAGRAMS AJ BODY
ALPHABETICAL INDEX
Wiring Diagram Name Sheet Number
Anti-Lock Brake System.................68, 69, 70, 71
ABS Controller..................68, 69, 70, 71, 170
ABS Hydraulic Modulator......................68
ABS Pump Motor Relay.......................68
ABS System Relay..........................69
ABS Warning Lamp Diode......................69
ABS Warning Switch Lamp Switch................70Wiring Diagram Name Sheet Number
Brake Switch..............................70
Data Link Connector.........................70
Left Front Wheel Sensor.......................71
Left Rear Wheel Sensor.......................71
Park Brake Switch...........................70
Right Front Wheel Sensor......................71
Right Rear Wheel Sensor......................71
8W - 8 WIRING DIAGRAMS AJ BODYÄ
Page 22 of 2438

GROUP TAB LOCATOR
Introduction
8ABattery/Starting/Charging
Systems Diagnostics
8BBattery/Starter/Generator Service
8COverhead Console
8DIgnition Systems
8EInstrument Panel and Gauges
8FAudio System
8GHorns
8HVehicle Speed Control
8JTurn Signal/Hazard Warning Flasher
8KWindshield Wiper/Washer Systems
8LLamps
8MRestraint Systems
8NRear Window Defogger
8PPower Locks
8QVehicle Theft Security System
8RPower Seats
8SPower Windows
8TPower Mirrors
8UChime Warning/Reminder Systems
14Fuel Systems
25Emission Control Systems
Component and System Index
Service Manual Comment Forms (Rear of Manual)
Page 24 of 2438

CHRYSLER
CORPORATION
SERVICE MANUAL
SUPPLEMENT
BENDIX ANTILOCK 4 BRAKE SYSTEM
1993 FRONT WHEEL DRIVE CAR
This manual supplements the 1993 Front-
Wheel-Drive Car Service Manual 81-270-3101,
and contains the service information on the new
Bendix Antilock 4 brake system. The Bendix
Antilock 4 brake system only affects the LeBaron
Landau, Spirit, Acclaim and LeBaron Coupe and
Convertible built at the Newark Assembly Plant
after April 19, 1993. Any of these model vehicles
built at other assembly plants, will continue to
use carryover antilock brake systems for the
remainder of the 1993 model year.
To order the special service tools used and
illustrated, please refer to the instructions on
inside back cover.
NO PART
OF THIS PUBLICATION MAY BE REPRO-
DUCED, STORED IN A RETRIEVAL SYSTEM,
OR TRANSMITTED, IN ANY FORM OR BY ANY
MEANS, ELECTRONIC, MECHANICAL, PHO-
TOCOPYING, RECORDING, OR OTHERWISE,
WITHOUT THE PRIOR WRITTEN PERMIS-
SION OF CHRYSLER CORPORATION.
Chrysler Corporation reserves the right to make changes in design or to make
additions to or improvements in its products without imposing any obligations
upon itself to install them on its products previously manufactured.
Litho in U.S.A. Copyright 1993 Chrysler Corporation 30M0393
NEXT PAGE ©
Page 31 of 2438

COMPONENT AND SYSTEM INDEX
Name Group-page Name Group-page
BODY ................................... 23-1
AA-VEHICLE BODY COMPONENT SERVICE .......23-11
AC-VEHICLE BODY COMPONENT SERVICE .......23-37
AG-VEHICLE BODY COMPONENT SERVICE .......23-52
AJ/27-VEHICLE CONVERTIBLE BODY COMPONENT SERVICE ............................ 23-86
AJ-VEHICLE BODY COMPONENT SERVICE .......23-71
AP-VEHICLE BODY COMPONENT SERVICE .......23-97
AY-VEHICLE BODY COMPONENT SERVICE .......23-133
BODY DIAGNOSTIC PROCEDURES .............23-2
GENERAL SERVICE INFORMATION .............23-1
PAINT ................................. 23-4
POWER SUNROOF ........................ 23-6
WINDSHIELD ............................ 23-9
BRAKES ..................................5-1
ANTI-LOCK BRAKE SYSTEMÐBENDIX ANTI-LOCK 10 AC/Y BODY ......................... 5-72
ANTI-LOCK BRAKE SYSTEMÐBENDIX ANTI-LOCK 6 AA,AG,AJ,AP BODY .................... 5-113
BRAKE DISC (ROTOR) ...................... 5-53
BRAKE SUPPORT ASSEMBLY .................5-25
FRONT DISC BRAKES ...................... 5-31
GENERAL INFORMATION .....................5-1
HYDRAULIC SYSTEM CONTROL VALVES .........5-26
KELSEY HAYES DOUBLE PIN FAMILY CALIPER .....5-35
KELSEY HAYES DOUBLE PIN NON-FAMILY CALIPER ............................. 5-38
MASTER CYLINDER ....................... 5-66
PARKING BRAKES ........................ 5-57
POWER BRAKES ......................... 5-68
REAR DISC BRAKES ....................... 5-45
REAR WHEEL DRUM BRAKES ................5-18
SERVICE ADJUSTMENTS .....................5-4
WHEEL BEARINGS ........................ 5-70
WHEEL CYLINDERS ....................... 5-23
COOLING SYSTEM ...........................7-1
ACCESSORY DRIVE BELTS ................... 7-24
ENGINE BLOCK HEATER .................... 7-28
GENERAL INFORMATION .....................7-1
SERVICE PROCEDURES ..................... 7-10
SPECIFICATIONS ......................... 7-29
ENGINE ..................................9-1
2.2/2.5L ENGINES .........................9-8
3.0L ENGINE ............................ 9-66
3.3/3.8L ENGINE ......................... 9-98
STANDARD SERVICE PROCEDURES .............9-1
EXHAUST SYSTEM AND INTAKE MANIFOLD .........11-1
GENERAL INFORMATION .................... 11-1
SERVICE PROCEDURES ..................... 11-4
TORQUE SPECIFICATION ................... 11-25
FRAME AND BUMPERS ....................... 13-1
BUMPER AND FASCIA ...................... 13-1
FRAME ................................ 13-9
HEATING AND AIR CONDITIONING ...............24-1
AUTOMATIC TEMPERATURE CONTROL (ATC) .....24-66 COMPONENT SERVICE PROCEDURES
..........24-47
FIXED DISPLACEMENT COMPRESSORÐMODEL 10PA17............................. 24-24
FIXED DISPLACEMENT COMPRESSORÐMODEL SD709P ............................. 24-38
FIXED DISPLACEMENT COMPRESSORÐMODEL TR105 .............................. 24-32
GENERAL INFORMATION .................... 24-1
HEATER AND A/C PERFORMANCE TESTS .........24-6
REFRIGERANT SERVICE PROCEDURES ..........24-8
VACUUM CONTROL SYSTEM DIAGNOSIS .........24-4
VARIABLE DISPLACEMENT COMPRESSORÐMODEL 6C17 ............................... 24-13
INTRODUCTION .......................... Intro.-1
LUBRICATION AND MAINTENANCE ................0-1
CHASSIS AND BODY ....................... 0-19
DRIVETRAIN ............................ 0-16
ENGINE ................................0-8
GENERAL INFORMATION .....................0-1
MANUAL TRANSAXLE CLUTCH ...................6-1
STEERING ................................ 19-1
ACUSTAR STANDARD AND TILT STEERING COLUMN ............................ 19-28
AUTOMATIC TRANSMISSION SHIFTER/IGNITION INTERLOCK .......................... 19-36
GENERAL INFORMATION .................... 19-1
POWER STEERING GEAR ................... 19-25
POWER STEERING PUMPS ..................19-1
SPECIFICATIONS AND TIGHTENING REFERENCE . . . 19-42
SUSPENSION AND DRIVESHAFTS .................2-1
AUTOMATIC AIR LOAD LEVELING SYSTEM ........2-59
AUTOMATIC AIR SUSPENSION ................2-73
DRIVESHAFTS ........................... 2-25
FRONT SUSPENSION .......................2-2
FRONT SUSPENSION SERVICE PROCEDURES .......2-5
GENERAL INFORMATION .....................2-1
REAR (STUB) AXLE ALIGNMENT ALL MODELS .....2-89
REAR SUSPENSION ....................... 2-50
SPECIFICATIONS ......................... 2-91
TRANSAXLE .............................. 21-85
41TE FOUR SPEED AUTOMATIC TRANSAXLE ......21-85
41TE FOUR SPEED TRANSAXLE HYDRAULIC SCHEMATICS ........................ 21-170
41TE ON-BOARD DIAGNOSTICS .............21-145
A-523, A-543, and A-568 MANUAL TRANSAXLE ....21-1
SPECIFICATIONS ........................ 21-183
THREE SPEED TORQUEFLITE AUTOMATIC TRANSAXLE .......................... 21-35
THREE SPEED TRANSAXLE HYDRAULIC SCHEMATICS ........................ 21-162
WHEELSÐTIRES ........................... 22-1
SPECIFICATIONS ......................... 22-8
TIRE SERVICE PROCEDURES .................22-1
WHEELS SERVICE PROCEDURES ..............22-6
Page 33 of 2438

COMPONENT AND SYSTEM INDEX
Name Group-page Name Group-page
AUDIO SYSTEM ............................ 8F-1
ANTENNAS ............................ 8F-20
COMPACT DISC PLAYER ................... 8F-30
RADIOS ............................... 8F-1
SPEAKERS ............................. 8F-24
BATTERY/STARTER/GENERATOR SERVICE ..........8B-1
BATTERY REMOVAL, INSTALLATION AND SERVICE . . 8B-1
GENERATOR ............................ 8B-9
SPECIFICATIONS ........................ 8B-12
STARTER .............................. 8B-4
BATTERY/STARTING/CHARGING SYSTEMS DIAGNOSTICS ........................... 8A-1
BATTERY TEST PROCEDURES ON-VEHICLE .......8A-3
FAULT CODESÐON BOARD DIAGNOSTICS .......8A-23
GENERAL INFORMATION .................... 8A-1
GENERATOR TEST PROCEDURES ON VEHICLE ....8A-19
IGNITION OFF DRAW (IOD) ..................8A-9
SPECIFICATIONS ........................ 8A-28
STARTER TEST PROCEDURES ON VEHICLE ......8A-11
CHIME WARNING/REMINDER SYSTEM ............8U-1
EMISSION CONTROL SYSTEMS .................25-1
EVAPORATIVE EMISSION CONTROLS ...........25-1
EXHAUST EMISSION CONTROLS ..............25-17
FUEL SYSTEMS ............................ 14-1
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-95
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ ON-BOARD DIAGNOSTICS ................14-100
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ SERVICE PROCEDURES .................14-107
2.2L TURBO III MULTI-PORT FUEL INJECTIONÐ SYSTEM OPERATION .................... 14-83
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-35
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ ON-BOARD DIAGNOSTICS .................14-41
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ SERVICE PROCEDURES .................. 14-48
2.2L/2.5L SINGLE POINT FUEL INJECTIONÐ SYSTEM OPERATION .................... 14-24
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐGENERAL DIAGNOSIS ..........14-66
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐON-BOARD DIAGNOSTICS ........14-70
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐSERVICE PROCEDURES .........14-77
2.5L FLEXIBLE FUEL MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION ...........14-55
3.0L MULTI-PORT FUEL INJECTIONÐGENERAL DIAGNOSIS .......................... 14-125
3.0L MULTI-PORT FUEL INJECTIONÐON-BOARD DIAGNOSTICS ........................ 14-130
3.0L MULTI-PORT FUEL INJECTIONÐSERVICE PROCEDURES ........................ 14-138
3.0L MULTI-PORT FUEL INJECTIONÐSYSTEM OPERATION ......................... 14-113
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ GENERAL DIAGNOSIS ................... 14-157 3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ
ON-BOARD DIAGNOSTICS ................14-162
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ SERVICE PROCEDURES .................14-169
3.3L AND 3.8L MULTI-PORT FUEL INJECTIONÐ SYSTEM OPERATION ................... 14-145
ACCELERATOR PEDAL AND THROTTLE CABLE ....14-21
FUEL DELIVERY SYSTEM .................... 14-3
FUEL TANKS ........................... 14-14
GENERAL INFORMATION .................... 14-1
SPECIFICATIONS ........................ 14-178
HORNS ................................. 8G-1
IGNITION SYSTEMS ......................... 8D-1
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐDIAGNOSTIC PROCEDURES .......8D-11
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSERVICE PROCEDURES ..........8D-14
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSYSTEM OPERATION ............8D-1
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐDIAGNOSTIC PROCEDURES ........8D-35
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION ............8D-24
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMSÐSERVICE PROCEDURES ..........8D-39
IGNITION SWITCH ....................... 8D-45
SPECIFICATIONS ........................ 8D-47
INSTRUMENT PANEL AND GAUGES ...............8E-1
AA BODY .............................. 8E-1
AC AND AY BODIES ...................... 8E-23
AG AND AJ BODIES ...................... 8E-42
AP BODY ............................. 8E-58
LAMPS .................................. 8L-1
BULB APPLICATION TABLE ..................8L-38
CONCEALED HEADLAMPS ..................8L-27
EXTERIOR LAMP SWITCHES AND HEADLAMP ALIGNMENT ........................... 8L-3
EXTERIOR LAMP SYSTEMS .................8L-25
EXTERIOR LAMPSÐAA BODY ................8L-7
EXTERIOR LAMPSÐAC BODY ...............8L-10
EXTERIOR LAMPSÐAG BODY ...............8L-14
EXTERIOR LAMPSÐAJ BODY ................8L-16
EXTERIOR LAMPSÐAP BODY ...............8L-19
EXTERIOR LAMPSÐAY-BODY ................8L-22
GENERAL INFORMATION .................... 8L-1
ILLUMINATED ENTRY SYSTEM ...............8L-33
OVERHEAD CONSOLE ........................ 8C-1
AA BODY .............................. 8C-1
AC AND AY BODY ........................ 8C-6
AG AND AJ BODIES ...................... 8C-13
AP BODY ............................. 8C-21
POWER LOCKS ............................ 8P-1
POWER MIRRORS ..........................8T-1
POWER SEATS ............................ 8R-1
POWER WINDOWS .......................... 8S-1
REAR WINDOW DEFOGGER .................... 8N-1
RESTRAINT SYSTEMS ....................... 8M-1
TURN SIGNALS AND HAZARD WARNING FLASHER ....8J-1
VEHICLE SPEED CONTROL .................... 8H-1
Page 35 of 2438

COMPONENT AND SYSTEM INDEX
Name Group-page Name Group-page
BRAKES ..................................5-1
BENDIX ANTILOCK 4 BRAKE SYSTEM ...........5-12
ABS BRAKE SYSTEM DIAGNOSTIC FEATURES.......5-24
ABS SYSTEM SELF DIAGNOSIS................ 5-24
BENDIX ANTILOCK 4 BRAKE SYSTEM DIAGNOSTICS....5-25
CONTROLLER ANTILOCK BRAKE CAB............. 5-24
LATCHING VERSUS NON-LATCHING ABS FAULTS.......5-25
START-UP CYCLE........................ 5-24
ABS COMPUTER SYSTEM SERVICE PRECAUTIONS....5-23
ABS GENERAL SERVICE PRECAUTIONS........... 5-23
ABS BRAKE SYSTEM ON VEHICLE SERVICE.........5-23
TEST DRIVING ABS COMPLAINT VEHICLES.......... 5-23
WHEEL SPEED SENSOR CABLES............... 5-23
ANTILOCK BRAKE SYSTEM COMPONENTS..........5-16
BUILD/DECAY VALVES..................... 5-16
FLUID SUMPS.......................... 5-17
HYDRAULIC SPRING ACCUMULATOR.............5-17
MODULATOR ASSEMBLY.................... 5-16
PRESSURE DIFFERENTIAL SWITCH..............5-17
PROPORTIONING VALVES................... 5-17
PUMP/MOTOR ASSEMBLY...................5-17
SHUTTLE ORIFICE........................ 5-16
WHEEL SPEED SENSORS....................5-18
ANTILOCK BRAKE SYSTEM DEFINITIONS..........5-14
ANTILOCK BRAKES OPERATION AND PERFORMANCE. . . 5-15
ANTILOCK BRAKE SYSTEM OPERATION............ 5-15
PEDAL FEEL........................... 5-15
TIRE NOISE & MARKS.....................5-15
ANTILOCK SYSTEM RELAYS AND WARNING LAMPS. . . 5-19
ANTILOCK WARNING LAMP DIODE..............5-20
Antilock Warning Lamp Off................... 5-20
Antilock Warning Lamp On...................5-20
PUMP/MOTOR RELAY...................... 5-20
SYSTEM RELAY......................... 5-19
BENDIX ANTILOCK 4 BRAKE SYSTEM DIAGNOSTICS. . . 5-22
DEFINITIONS........................... 5-23
GENERAL INFORMATION....................5-22
BLEEDING BENDIX ANTILOCK 4 BRAKE SYSTEM......5-25
BENDIX ANTILOCK 4 MODULATOR ASSEMBLY BLEEDING
PROCEDURE
......................... 5-26
HYDRAULIC BRAKE TUBE ASSEMBLY (JUNCTION BLOCK
TO MODULATOR ASSEMBLY)
................ 5-34
INSTALL............................ 5-36
REMOVE............................5-34
MASTER CYLINDER AND POWER BOOSTER.........5-38
REMOVAL AND INSTALLATION................. 5-38
MODULATOR ASSEMBLY CIRCUIT BLEEDING PROCEDURE
AND SEQUENCE
....................... 5-26
1 MODULATOR PRIMARY CHECK VALVE CIRCUIT........5-26
2 MODULATOR SECONDARY CHECK VALVE CIRCUIT......5-26
3 MODULATOR ASSEMBLY PRIMARY SUMP CIRCUIT......5-27
4 MODULATOR ASSEMBLY PRIMARY ACCUMULATOR CIRCUIT. 5-27
5 MODULATOR ASSEMBLY SECONDARY SUMP CIRCUIT....5-28
6 MODULATOR ASSEMBLY SECONDARY ACCUMULATOR
CIRCUIT
........................... 5-29
MODULATOR ASSEMBLY (FIG. 1)...............5-30
INSTALL............................ 5-32
REMOVE............................5-30
PROPORTIONING VALVES (FIG. 1)...............5-38
INSTALL............................ 5-39
REMOVAL...........................5-38
PUMP/MOTOR SERVICE....................5-29
CONTROLLER ANTILOCK BRAKE CAB.............5-18
CONTROLLER ANTILOCK BRAKE (INPUTS)..........5-19
CONTROLLER ANTILOCK BRAKE (OUTPUTS).........5-19
DIAGNOSTIC CONNECTOR.................... 5-19
ELECTRONIC COMPONENTS..................5-41
CONTROLLER ANTILOCK BRAKE CAB.............5-41
INSTALL............................ 5-42
REMOVE............................5-41
FRONT WHEEL SPEED SENSOR (FIG. 9)...........5-43
INSTALLATION......................... 5-44
REMOVAL........................... 5-43
REAR WHEEL SPEED SENSOR (FIGS. 10 AND 11)......5-44
INSTALLATION......................... 5-44
REMOVAL........................... 5-44
REMOVAL/INSTALLATION OF SYSTEM RELAY.........5-42
INSTALL............................ 5-43
REMOVE............................5-43
REMOVE/INSTALL PUMP MOTOR RELAY...........5-43
WHEEL SPEED SENSORS.................... 5-43
INSPECTION.......................... 5-43
GENERAL INFORMATION....................5-12
HYDRAULIC CIRCUITS AND VALVE OPERATION......5-20
ABS BRAKING-BUILD PRESSURE............... 5-20
BUILD/DECAY VALVES..................... 5-20
ABS BRAKING-DECAY PRESSURE...............5-22
BUILD/DECAY VALVES..................... 5-22
NORMAL BRAKING....................... 5-20
BUILD/DECAY VALVES.....................5-20
MAJOR COMPONENTS...................... 5-14
CONTROLLER ANTILOCK BRAKE CAB.............5-14
MASTER CYLINDER AND VACUUM BOOSTER.........5-14
MODULATOR AND PUMP MOTOR/ASSEMBLY.........5-14
WHEEL SPEED SENSORS.................... 5-14
MECHANICAL DIAGNOSTICS AND SERVICE
PROCEDURES
.......................... 5-24
INTERMITTENT FAULTS.....................5-24
SPECIAL SERVICE TOOL....................5-24
DRB DIAGNOSTIC TESTER...................5-24
NORMAL BRAKE SYSTEM FUNCTION.............5-14
ON-CAR ABS BRAKE SYSTEM SERVICE...........5-25
CHECKING BRAKE FLUID LEVEL................ 5-25
GENERAL SERVICE PRECAUTIONS...............5-25
SPECIFICATIONS......................... 5-46
SYSTEM SELF-DIAGNOSTICS..................5-15
VEHICLE PERFORMANCE.................... 5-15
WARNING SYSTEMS OPERATION...............5-16
NORMAL OPERATION OF WARNING LAMP..........5-16
GENERAL INFORMATION .....................5-1
HYDRAULIC SYSTEM CONTROL VALVES .........5-10
GENERAL INFORMATION.................... 5-10
HYDRAULIC SYSTEM SERVICE PROCEDURES........5-11
BRAKE WARNING SYSTEM................... 5-11
CHECKING BRAKE WARNING SWITCH UNIT...........5-11
TESTING ANTILOCK PROPORTIONING VALVES........5-11
PRESSURE DIFFERENTIAL WARNING LIGHT SWITCH. . . 5-10
SERVICE ADJUSTMENTS .....................5-3
Page 36 of 2438

BLEEDING BENDIX ANTILOCK 4 BRAKE SYSTEM......5-3
BASE BRAKE SYSTEM BLEEDING PROCEDURE.........5-3
MASTER CYLINDER FLUID LEVEL................5-3
TESTING FOR FLUID CONTAMINATION.............5-4 WIRING DIAGRAMS AA-BODY
..................8W-1
INDEX...............................8W-1
WIRING DIAGRAMS AJ BODY ..................8W-8
ALPHABETICAL INDEX.....................8W-8
Page 43 of 2438

TOWING RECOMMENDATIONS
RECOMMENDED TOWING EQUIPMENT
To avoid damage to bumper fascia and air dams
use of a wheel lift or flat bed towing device (Fig. 8) is
recommended. When using a wheel lift towing de-
vice, be sure the unlifted end of disabled vehicle has
at least 100 mm (4 in.) ground clearance. If mini-
mum ground clearance cannot be reached, use a tow-
ing dolly. If a flat bed device is used, the approach
angle should not exceed 15 degrees.
GROUND CLEARANCE
CAUTION: If vehicle is towed with wheels removed,
install lug nuts to retain brake drums or rotors.
A towed vehicle should be raised until lifted wheels
are a minimum 100 mm (4 in) from the ground. Be
sure there is adequate ground clearance at the oppo-
site end of the vehicle, especially when towing over
rough terrain or steep rises in the road. If necessary,
remove the wheels from the lifted end of the vehicle
and lower the vehicle closer to the ground, to in-
crease the ground clearance at the opposite end of
the vehicle. Install lug nuts on wheel attaching studs
to retain brake drums or rotors.
LOCKED VEHICLE TOWING
When a locked vehicle must be towed with the
front wheels on the ground, use a towing dolly or flat
bed hauler.
FLAT TOWING WITH TOW BAR
² 4-speed automatic transaxle vehicles can be flat
towed at speeds not to exceed 72 km/h (44 mph) for
not more than 160 km (100 miles). The steering col-
umn must be unlocked and gear selector in neutral.
² 3-speed automatic transaxle vehicles can be flat
towed at speeds not to exceed 40 km/h (25 mph) for
not more than 25 km (15 miles). The steering column
must be unlocked and gear selector in neutral.
² Manual transaxle vehicles can be flat towed at any
legal highway speed with no distance restrictions.
The steering column must be unlocked and gear se-
lector in neutral. WARNING: DO NOT ALLOW TOWING ATTACH-
MENT DEVICES TO CONTACT THE FUEL TANK OR
LINES, FUEL LEAK CAN RESULT. DO NOT LIFT OR TOW VEHICLE BY FRONT OR
REAR BUMPER, OR BUMPER ENERGY ABSORBER
UNITS. DO NOT VENTURE UNDER A LIFTED VEHICLE IF
NOT SUPPORTED PROPERLY ON SAFETY
STANDS. DO NOT ALLOW PASSENGERS TO RIDE IN A
TOWED VEHICLE. USE A SAFETY CHAIN THAT IS INDEPENDENT
FROM THE TOWING ATTACHMENT DEVICE.
CAUTION: Do not damage brake lines, exhaust sys-
tem, shock absorbers, sway bars, or any other un-
der vehicle components when attaching towing
device to vehicle. Remove or secure loose or protruding objects
from a damaged vehicle before towing. Refer to state and local rules and regulations be-
fore towing a vehicle. Do not allow weight of towed vehicle to bear on
lower fascia, air dams, or spoilers.
TOWINGÐFRONT WHEEL LIFT
Chrysler Corporation recommends that a vehicle be
towed with the front end lifted, whenever possible.
TOWINGÐREAR WHEEL LIFT
If a front wheel drive vehicle cannot be towed with
the front wheels lifted, the rear wheels can be lifted
provided the following guide lines are observed.
CAUTION: Do not use steering column lock to se-
cure steering wheel during towing operation.
² Unlock steering column and secure steering wheel
in straight ahead position with a clamp device de-
signed for towing.
² Verify that front drive line and steering compo-
nents are in good condition.
² 4-speed automatic transaxle vehicles can be towed
at speeds not to exceed 72 km/h (44 mph) for not
more than 160 km (100 miles). The gear selector
must be in neutral position.
² 3-speed automatic transaxle vehicles can be towed
at speeds not to exceed 40 km/h (25 mph) for not
more than 25 km (15 miles). The gear selector must
be in neutral position.
² 3-speed automatic transaxle vehicles can be towed
at speeds not to exceed 40 km/h (25 mph) for not
more than 25 km (15 miles). The gear selector must
be in neutral position.
Fig. 8 Recommended Towing Devices
Ä LUBRICATION AND MAINTENANCE 0 - 7
Page 49 of 2438

CRANKCASE VENTILATION SYSTEM
Engine crankcase pressure and emissions are
vented into combustion chambers through the posi-
tive crankcase ventilation (PCV) system. The PCV
system consists of a crankcase filter (Fig. 6, 7, 8, 9,
or 10), PCV valve (Fig. 12, 13, 14 or 15) and hoses to
complete a vacuum circuit. The PCV system should
have enough volume to overcome crankcase pressure
created by piston backwash. If a PCV system be-
comes plugged, the crankcase pressure will increase
and force engine oil past the piston rings creating oil
consumption. Blockage of PCV system can occur at
the vacuum source coupling, PCV valve, crankcase
filter or a collapsed hose. Chrysler Corporation recommends that a PCV
valve not be cleaned. A new Mopar or equivalent
PCV valve should be installed when servicing is re-
quired. Over a period of time, depending on the en-
vironment where vehicle is used, deposits build up in
the PCV vacuum circuit. PCV system should be in-
spected at every oil change. Service PCV system if
engine oil is discharged into air cleaner.
Fig. 11 Cleaning Air Filter Element
Fig. 12 PCV SystemÐ3.0L Engine
Fig. 13 PCV SystemÐFlexible Fuel Engine
Fig. 14 PCV SystemÐ3.3L or 3.8L Engine
Fig. 15 PCV SystemÐ2.2L or 2.5L EFI Engine
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