service CHEVROLET S10 1994 2.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Courtesy Transportation
Chevrolet/Geo offers Courtesy Transportation for customers needing
warranty service. Courtesy Transportation will be offered in
conjunction with the coverage provided by the BUMPER
TO
BUMPER New Vehicle Limited Warranty to retail purchasers of 1994
Chevrolet/Geo passenger car and light duty trucks.
In Canada, please consult your GM Dealer for information on
courtesy transportation.
COURTESY TRANSPORTATION INCLUDES:
One way SHUTTLE RIDE for any warranty repair.
Up to $30 maximum daily VEHICLE RENTAL allowance for any
Up to $30 maximum daily CAB, BUS, or OTHER transportation
overnight warranty repair up to
5 days.
allowance in lieu of rental for any overnight warranty repair up to
5
days.
Up to $10 daily FUEL allowance for rides provided by another person
(i.e., friend, neighbor, etc.) in lieu of rental for any overnight warranty
repair up to
5 days.
Note: All Courtesy Transportati---~ arrang Its will be administered
by your ChevroletIGeo dealershlp service management. Claim amount\
s
should reflect all actual costs.
Chevrolet/Geo Courtesy Transportation Program is not part of the
BUMPER TO BUMPER New Vehicle Limited Warranty. Chevrolet/Geo reserves the right to make any changes
or discontinue
the Courtesy Transportation Program at any time without notification.\

For additional program details, contact your Chevrolet/Geo dealer.
Service Publications
Information on how to obtain Product Service Publications (PSP's) and
Indexes as described below is applicable only in the fifty U.S. states (and
the District of Columbia) and only for cars and light trucks with GVWR less
than
10,000 pounds (4 536 kg).
In Canada, information pertaining to Product Service Bulletins a\
nd Indexes
can be obtained by writing to:
General Motors of Canada Limited
Service Publications Department
1908 Colonel Sam Dr.
Oshawa, Ontario L1H 8P7
Chevrolet regularly sends its dealers useful service bulletins a\
bout
Chevrolet products. Chevrolet monitors product performance in the field.
We then prepare bulletins for servicing our products better. Now,
you can
get these bulletins too.
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Downloaded from www.Manualslib.com manuals search engine Bulletins cover various subjects. Some pertain to the proper us\
e and care of
your vehicle. Some describe costly repairs, Others describe inex\
pensive
repairs which, if done on time with the latest parts, may avo\
id future costly
repairs. Some bulletins tell
a technician how to repair a new or unexpected
condition. Others describe
a quicker way to fix your vehicle. They can help
a technician service your vehicle better.
Most bulletins apply to conditions affecting a small number of cars or
trucks. Your Chevrolet dealer or a qualified technician may have to
determine if a specific bulletin applies to your vehicle.
You
can subscribe to all Chevrolet’s bulletins by calling Helm, Inc. at
1-800-782-4356. This way you’ll get them
as they become available.
mdividual PSP’s
li you don’t want to buy all the PSP’s issued by Chevrolet \
for au car67
truck models in the model year, you can buy individual PSP’s, such as those\

which may pertain to a particular model. To do this, you will first need to
see our index of PSP’s. It provides a variety of information. Here’s what
you’ll find in the index and how you can get one:
What You’ll Find in the Index:
A list of PSP’s published by Chevrolet in a model year (1990 or later).
PSP’s covering all models of Chevrolet cars or light trucks (less than
10,000 pounds (4
536 kg) GVWR) are listed in the same index.
Ordering information so you can buy the specific PSP’s you may want.
Price information for the PSP’s you may want to buy.
How You Can Get an Index:
Indexes are published periodically. Most of the PSP’s which could
potentially apply to the most recent Chevrolet models will be \
listed in the
most recent publication for that model year. This means you may want to
wait until the end
of the model year before ordering an index, if you are
interested in buying PSP’s pertaining to a current model year car or truck.
Some PSP’s pertaining to a particular model year vehicle may\
be published
in later years, and these would be listed
in the later year’s index. When you
order an index for a model year that is not over yet, we’ll send you the mos\
t
recently published~issue. Check the ordering form for indexes for earlier
model years.
Cut out the ordering form, fill it out, and mail it in. We will then see to it
that an index is mailed to you. There
is no charge for indexes for the
1989-1994 model years.
1
8-8- !

Downloaded from www.Manualslib.com manuals search engine Toll-Free Telephone Number
If you want an additional ordering form for an index, just call toll-free and
we’ll be happy to send you one. Automated recording equipmen\
t will take
your name and mailing address. The number to call is 1-800-55
1-4123.
Copies at Participating Dealers
Copies of Indexes and individual PSP’s are at your participating Chevrolet
dealer.
You can ask to see them.
A VERY IMPORTANT REMINDER: These PSP’s are meant for
technicians. They
are not meant for the “do-it-yourselfer.” Technicians
have
the equipment, tools, safety instructions, and know-how to do a job
quickly and safely.
Chevrolet reserves the right to change these procedures without notice.
Chevrolet Service Publications
You can get these Product Service Publications by using the order form. You
can also get Service Manuals and Owner Publications.
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Downloaded from www.Manualslib.com manuals search engine L
Labels CertificatiodI‘ire
......................................... 6-45. 6.52
Truck-Camper
............................................... 6-48
Lights
......................................................... 2-45
Brake System Warning
.................................... 2.59. 4-16
Bulb Replacement
........................................ 6.33. 6-74
Charging System Light
......................................... 2-63
CheckGagesLight
............................................ 2-63
Dome
....................................................... 2-48
FogLamps
.................................................. 2-46
Front ParkingEurn Signal
....................................... 6-36
Headlights (See “Headlights”)
InQcator
............................................... 2.62. 2.65
Malfunction Indicator
..................................... 2.61. 6-44
Operation
................................................... 2-35
ServiceEngineSoon
........................................... 6-44
Rear
................................................... 6-37, 6-74
Replacement Chart
............................................ 6-74
Loading Information
................................... 4-14,645, 6-48
Loading Your Vehicle
....................................... 4-14, 6-38
Lubrication
..................................................... 6-43
Accelerator Control System
..................................... 6-43
Body
....................................................... 6-43
FrontAxle
................................................... 6-22
Front Suspension and Steering Linkage
............................ 6-39
Front Wheel Bearings (Two-Wheel Drive)
......................... 6-39
TailgateHandle
............................................... 6-36
HoodLatchesandHinge
........................................ 6-34
Lock Cylinders
............................................... 6-44
Propeller Shaft Slip SplinesNniversal Joints
........................ 6-43
RearAxle
................................................... 6-20
RecommendedLubricants
...................................... 7-13
Transfer Case
................................................ 6-21
M
Maintenance OtherItems
.................................................. 6-39
Record
...................................................... 7-16
ScheduledMaintenance
......................................... 7-3
Underbody
.................................................. 6-67
WhenTowingaTrailer
......................................... 4-38
Master Cylinder (See “Brakes”) Mirrors
........................................................ 2-48
Convexoutside
............................................... 2-50
Inside
....................................................... 2-48
Outside
..................................................... 2-49
Vanity
...................................................... 2-50
ModelReference
.................................................. 111
Periodic Inspections ........................................... 7-12
...
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Odometer ................................... ............. 2.56. 2.57
Off-Road Driving (See “Driving”)
Off-RoadRecovery
.............................................. 4-10
Oil
............................................................ 6-9
Additives
.................................................... 6-13
DisposalofUsed
.............................................. 6-13
Pressure Gage
................................................ 2-62
ToCheck
..................................................... 6-9
WhatKindtoUse
............................................. 6-10
WhentoAdd
.................................................. 6-9
Whentochange
.............................................. 6-13
Owner Checks and Services
........................................ 7-10
Parking On Hills
.................................................... 4-43
Over Things That
Burn ......................................... 2-24
Torque Lock (Automatic Transmission)
............................ 2-24
Your Vehicle (Manual Transmission)
.............................. 2-24
ParkingBrake
.............................................. 2.21, 2.28
Passing Other Vehicles
............................................ 4-11
Payload Capacity
................................................ 6-47
Periodic Maintenance Inspections
................................... 7-12
Power DoorLocks
................................................... 2-7
Steering
...................................................... 4-8
SteeringFluid
................................................ 6-26
Winches
..................................................... 4-45
Product Service Publications
........................................ 8-7
R
Radiator Pressure Cap ...... 6-25
Radio (see “Audio Systems”)
Recommended Fluids and Lubricants
................................ 7-13
RecoveryHooks
................................................. 5-35
Replacement Parts
............................................... 6-73
Reporting Safety Defects
........................................... 8-4
Roadside Assistance ............................................... 8-5
Rocking Your Vehicle ............................................ 5-35
Safety Belts
Cleaning
.................................................... 6-63
Checking Restraint System
...................................... 1-33
ChildRestraints
............................................... 1-25
Children
.................................................... 1-23
Small Children and Babies
...................................... 1-23
Extender
.................................................... 1-33
Lap
........................................................ 1-20
Lapshoulder
................................................. 1-13
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