steering CHEVROLET S10 1995 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule II
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control
Service.
Replace spark plugs (except 2.2L Code 4 engine). An Emission Control
Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter. An Emission Control Service.
DATE SERVICED BY: ACTUAL MILEAGE
L L
7-28

Downloaded from www.Manualslib.com manuals search engine 37,500 Miles (62 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case
shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
first).
An Emission Control Service.
0 Check
readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
rotation pattern and additional information.
’7 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
DATE
ACTUAL MILEAGE SERVICED BY:
i
45,000 Miles (75 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
first).
An Emission Control Service.
0 Check
readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
DATE
ACTUAL MILEAGE SERVICED BY:
7-29

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II
50,000 Miles (83 000 km)
0 Change automatic transmission fluid and filter if the vehicle is mainly
- In heavy city traffic where the outside temperature regularly
reaches
90°F (32°C) or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
driven under
one or more
of these conditions:
If you do not use your vehicle under any of these conditions, the fluid
and
filter do not require changing.
Manual transmission fluid doesn’t require change.
DATE SERVICED BY: ACTUAL MILEAGE
52,500 Miles (87 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs
(or every
12 months, whichever occurs first).
first).
An Emission Control Service.
0 Check
readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
rotation pattern and additional information.
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
DATE
SERVICED BY: ACTUAL MILEAGE
7-30

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule II
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Inspect engine accessory drive belt. An Emission Control Service.
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant’’
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure
test the cooling system and pressure cap. An Emission Control
Service.
0 Replace spark plugs (except 2.2L Code 4 engine). An Emission Control
Service.
Inspect spark plug wires. An Emission Control Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace air cleaner filter. An Emission Control Service.
0 Inspect fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts
as needed. An Emission Control
Service.
DATE SERVICED BY: ACTUAL MILEAGE
7-31

Downloaded from www.Manualslib.com manuals search engine I Maintenance Schedule II
67,500 Miles (112 500 km)
0
0
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
Rotate tires. See “Tire Inspection and Rotation”
in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
75,000 Miles (125 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
DATE SERVICED BY: ACTUAL MILEAGE
7-32

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule II
82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
constant velocity
joints and axle seals for leaking.**
0 Check readfront axle fluid level and add fluid as needed. Check
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal springs, and clutch pedal springs (or every
12 months, whichever occurs first).
first).
An Emission
Control Service.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
bearings
(or at each brake relining, whichever occurs first).
17 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See “Engine Coolant” in
the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control
Service.
(Continued)
7-33

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule II
(Continued)
0 Replace spark plugs (except 2.2L Code 4 engine). An Emission Control
17 Replace fuel filter. An Emission Control Service.
I7 Replace air cleaner filter. An Emission Control Service.
Service.
0 Inspect
fuel tank, cap and lines for damage or leaks. Inspect fuel cap
gasket for any damage. Replace parts as needed.
An Emission Control
Service.
DATE ACTUAL MILEAGE SERVICED BY
L
97,500 Miles (162 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, ball joints, steering linkage and transfer
case shift linkage, parking brake cable guides, propshaft splines,
universal joints, brake pedal
springs, and clutch pedal springs (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information.
~
DATE ACTUAL MILEAGE SERVICED BY

Downloaded from www.Manualslib.com manuals search engine 1.
2.
3.
Before you start, be sure you have enough room around the vehicle.
Firmly apply both the parking brake
(see “Parking Brake” in the Index
if necessary) and the regular brake.
NOTE:
Do not use the accelerator pedal, and be ready to turn off the
engine immediately
if it starts.
On automatic transmission vehicles, try to start the engine
in each gear.
The starter should work
only in PARK (P) or NEUTRAL (N). If the
starter works
in any other position, your vehicle needs service.
On manual transmission vehicles, put
the shift lever in NEUTRAL (N),
push
the clutch down halfway and try to start the engine. The starter
should work only when the clutch
is pushed down all the way to the
floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
Steering Column Lock
While parked, and with the parking brake set, try to turn the key to LOCK
in each shift lever position.
With an automatic transmission, the key should turn to LOCK only
when the shift lever is in PARK (P).
With a manual transmission, the key should turn to LOCK only when
the shift lever
is in REVERSE (R).
On vehicles with
a key release button, try to turn the key to LOCK without
pressing the button. The
key should turn to LOCK only with the key button
depressed.
On all vehicles, the key should come
out only in LOCK.
7-37

Downloaded from www.Manualslib.com manuals search engine Steering and Suspension Inspection
Inspect the front and rear suspension and steering system for damaged,
loose or missing parts, signs of wear, or lack of lubrication. Inspect power
steering
lines and hoses for proper hookup, binding, leaks, cracks,
chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system. Look for broken, damaged, missing or out-of-position parts as well
as open seams, holes, loose connections, or other conditions which could
cause a heat build-up in the floor pan or could let exhaust fumes into the
vehicle. See “Engine Exhaust” in the Index.
Accelerator Control System
Lubricate all pivot points with engine oil, except the TBI throttle shaft. Do
not lubricate the cam pulley. Remove all external deposits from pulley. Do
not oil any accelerator or cruise control cables. Replace any cables that have
high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose
at transfer case for kinks and
proper installation. More frequent lubrication may be required on off-road
use.
7-39

Downloaded from www.Manualslib.com manuals search engine Part D: Recommended Fluids and Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM dealer.
USAGE
Engine Oil
Engine Coolant
Coolant Supplement
Hydraulic Brake System
Hydraulic Clutch System
Power Steering System
FLUID/LUBRICANT
Engine oil with the American Pe-
troleum Institute Certified For Gas-
oline Engines “Starburst” symbol
of
the proper viscosity. To determine
the preferred viscosity for your ve-
hicle’s engine, see “Engine
Oil” in
the Index.
Mixture of water and
a good quality
ethylene glycol base antifreeze con-
forming to GM Specification
6038-M (4.3L)
or GM Specifica-
tion 6043-M (2.2L).
GM Part
No. 3634621 or equivalent
with a complete flush and refill.
Delco Supreme
1 1 @ Brake Fluid
(GM Part
No. 1052535 or equiva-
lent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part
No. 12345347 or equivalent).
GM Power Steering Fluid (GM Part
No.
10500 1 7 or equivalent) con-
forming
to GM Specification
99850
IO.
Manual Transmission (2.2L Engine) DEXRON@-I11 Automatic Trans-
mission Fluid.
Manual Transmission
(4.3L Engine) Synchromesh Transmission Fluid
(GM Part
No. I2345349 or equiva-
lent).
Automatic Transmission
Key Lock Cylinders DEXRON@-TI1
Automatic Trans-
mission Fluid.
Lubricate with Multi-Purpose Lu-
bricant (GM Part
No. 12345 120) or
synthetic SAE SW-30 engine
oil.
7-40