clutch CHEVROLET S10 2003 2.G User Guide

Fuse Usage
STUD #2 Accessory Feeds, Electric Brake
PARKLP Parking Lamps
LR PRK Left Rear Parking Lamps
LIFTGLASS Liftglass
IGN CStarter Solenoid, Fuel Pump,
PRNDL
HTDSEAT Heated Seat
HVACHeating,Ventilation, Air Cooling
System
TRCHMSL Trailer Center High Mount Stop Light
RRDFOG Rear Defogger
TBC Truck Body ComputerFuse Usage
CRANK Clutch Switch, NSBU Switch
CHMSL Center High Mounted Stoplamp
HAZLP Hazard Lamps
VECHMSLVehicle Center High-Mounted Stop
Lamp
RR DEFOG Rear Defogger
HTDMIR Heated Mirror
ATC Transfer Case (Four-Wheel Drive)
STOPLP Stop Lamps
RR W/W Rear Window Wiper
5-98

Automatic Transmission Check
Check the transmission ¯uid level; add if needed. SeeAutomatic Transmission Fluid on page 5-22. A ¯uid loss
may indicate a problem. Check the system and repair
if needed.
Hydraulic Clutch System Check
Check the ¯uid level in the clutch reservoir. SeeHydraulic Clutch on page 5-26.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired at once.
At Least Four Times a Year
Tailgate Lubrication Service
Lubricate tailgate latch bolt, handle assembly pivot
points, and hinges with lubricant recommended
in Part D.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all body door and fuel door hinges, latches
and locks, including the glove box and console
doors, the body hood, secondary latch, pivots, spring
anchor, release pawl and any moving seat hardware.
Lubricate the hood safety lever pivot and prop rod pivot.
Part D tells you what to use. More frequent lubrication
may be required when exposed to a corrosive
environment.
6-28

Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-32if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to the ¯oor. If the starter works when the clutch isn't
pushed all the way down, your vehicle needs
service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-32if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-29

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
ž
Coolant. SeeEngine Coolant on
page 5-27.
Hydraulic Brake
SystemDelco Supreme 11žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part
No. U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brake ¯uid).
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Usage Fluid/Lubricant
Manual
Transmission
with V6 EngineSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465, or equivalent).
Manual
Transmission
with L4 EngineFriction Modi®ed Synchromesh
Transmission Fluid (GM Part
No. U.S. 12377916, in Canada
10953509).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037, or
equivalent).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849, or equivalent).
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.
Do not add friction
modi®er.
6-33

Usage Fluid/Lubricant
Transfer CaseDEXRONž-III Automatic
Transmission Fluid.
Transfer Case
Shift LeverChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Rear Driveline
Center Spline
and Universal
JointsChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Constant
Velocity
Universal JointChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Clutch Pushrod
to Clutch Fork
JointChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate
žLubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
Hinges, Fuel
Filler Door and
Folding SeatsMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
10953014, or equivalent).
Weatherstrip
SqueaksSynthetic Grease with Te¯on,
Superlube
ž(GM Part No. U.S.
12371287, in Canada 10953437, or
equivalent).
6-34

Chains, Tires..................................................5-70
Charging System Light....................................3-29
Checking Brake Fluid......................................5-43
Checking Coolant............................................5-28
Checking Engine Oil........................................5-15
Checking the Fluid Level..................................5-23
Checking Things Under the Hood......................5-10
Checking Your Restraint Systems......................1-65
Check...........................................................3-33
Engine Light...............................................3-33
Gages Warning Light...................................3-38
Chemical Paint Spotting...................................5-90
Child Restraints..............................................1-36
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-44
Older Children.............................................1-30
Securing a Child Restraint Designed for the
LATCH System........................................1-46
Securing a Child Restraint in a Center Seat
Position..................................................1-49
Securing a Child Restraint in a Rear Outside
Seat Position...........................................1-46
Securing a Child Restraint in the Right Front
Seat Position...........................................1-49
Top Strap Anchor Location............................1-43
Top Strap...................................................1-41
Where to Put the Restraint...................1-39, 1-40
Cigarette Lighter.............................................3-18Cleaning Aluminum Wheels..............................5-89
Cleaning Exterior Lamps/Lenses.......................5-87
Cleaning Fabric/Carpet....................................5-84
Cleaning Glass Surfaces..................................5-86
Cleaning Interior Plastic Components.................5-86
Cleaning Leather............................................5-85
Cleaning the Mirror.........................................2-39
Cleaning the Photocells...................................2-39
Cleaning the Top of the Instrument Panel...........5-86
Cleaning the Windshield and Wiper Blades.........5-88
Cleaning Tires................................................5-89
Cleaning Vinyl................................................5-85
Cleaning Wood Panels....................................5-86
Cleaning........................................................5-84
Inside of Your Vehicle..................................5-84
Outside of Your Vehicle................................5-87
Underbody Maintenance...............................5-90
Weatherstrips..............................................5-87
Climate Control System...................................3-18
Outlet Adjustment........................................3-21
Clutch, Hydraulic.............................................5-26
Compact Disc Messages.................3-52, 3-62, 3-73
Compact Spare Tire........................................5-83
Content Theft-Deferrent....................................2-17
Control of a Vehicle.......................................... 4-6
Coolant.........................................................3-32
Engine Temperature Gage............................3-32
Heater, Engine............................................2-24
Cooling System..............................................5-32
Cooling.........................................................3-19
3

Hood (cont.)
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-34
How to Add Coolant to the Radiator..................5-36
How to Add Fluid....................................5-24, 5-26
How to Check and Add Fluid............................5-27
How to Check Lubricant..........................5-51, 5-53
How to Check Power Steering Fluid..................5-40
How to Check................................5-22, 5-25, 5-63
How to Inspect the Engine Air Cleaner/Filter.......5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch System Check........................6-28
Hydraulic Clutch.............................................5-26
Hydroplaning..................................................4-32
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-34
If the Light Is On Steady.................................3-34
If You Are Stuck in Sand, Mud, Ice or Snow.......4-42
If You Do Decide To Pull A Trailer.....................4-55
If You're Caught in a Blizzard...........................4-40Ignition Positions.............................................2-20
Ignition Transmission Lock Check......................6-30
Infants and Young Children, Restraints...............1-32
In¯ation -- Tire Pressure..................................5-63
Inspection......................................................6-32
Brake System.............................................6-32
Engine Cooling System................................6-32
Exhaust System..........................................6-31
Fuel System...............................................6-32
Part C - Periodic Maintenance.......................6-31
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-31
Throttle System...........................................6-32
Transfer Case and Front Axle (Four-Wheel
Drive).....................................................6-32
Installing a Garage Door Opener.......................2-42
Instrument Panel Brightness.............................3-15
Instrument Panel Fuse Block............................5-94
Instrument Panel.............................................3-23
Cluster.......................................................3-23
Overview..................................................... 3-2
Interior Lamps................................................3-15
J
Jump Seat.....................................................1-10
Jump Starting.................................................5-46
7