clutch CHEVROLET S10 2003 2.G Owners Manual

Retained Accessory Power (RAP)
Your vehicle is equipped with a Retained Accessory
Power (RAP) feature which will allow certain features of
your vehicle to continue to work for up to 20 minutes
after the ignition key is turned to OFF.
Your radio, power windows, sunroof and overhead
console will work when the ignition key is in RUN or
ACCESSORY. Once the key is turned from RUN
to OFF, these features will continue to work for up to
20 minutes or until a door is opened.
Starting Your Engine
Automatic Transmission
Move your shift lever to PARK (P) or NEUTRAL (N). Your
engine won't start in any other position±that's a safety
feature. To restart when you're already moving, use
NEUTRAL (N) only.
Notice:Don't try to shift to PARK (P) if your
vehicle is moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle is stopped.
Manual Transmission
The gear selector should be in neutral and the parking
brake engaged. Hold the clutch pedal to the ¯oor
and start the engine. Your vehicle won't start if the clutch
pedal is not all the way down±that's a safety feature.
Starting Your VORTECŸ 2200 L4
Engine
1. With your foot off the accelerator pedal, turn your
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as
your engine gets warm.
Notice:Holding your key in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about 15
seconds between each try to help avoid draining
your battery or damaging your starter.
2. If it doesn't start, wait about 15 seconds and try
again to start the engine by turning the ignition
key to START. Wait about 15 seconds between
each try.
When your engine has run about 10 seconds to
warm up, your vehicle is ready to be driven. Don't
ªraceº your engine when it's cold.
If the weather is below freezing (32ÉF or 0ÉC), let
the engine run for a few minutes to warm up.
2-22

Manual Transmission Operation
Five-Speed
This is your shift pattern.
Here's how to operate your transmission:
FIRST (1):Press the clutch pedal and shift into
FIRST (1). Then, slowly let up on the clutch pedal as
you slowly press down on the accelerator pedal.
You can shift into FIRST (1) when you're going less
than 20 mph (30 km/h). If you've come to a complete
stop and it's hard to shift into FIRST (1), put the
shift lever in NEUTRAL and let up on the clutch. Press
the clutch pedal back down. Then shift into FIRST (1).SECOND (2):Press the clutch pedal as you let up on
the accelerator pedal and shift into SECOND (2).
Then, slowly let up on the clutch pedal as you press the
accelerator pedal.
THIRD, FOURTH AND FIFTH (3, 4 and 5):Shift into
THIRD (3), FOURTH (4) and FIFTH (5) the same
way you do for SECOND (2). Slowly let up on the clutch
pedal as you press the accelerator pedal.
To stop, let up on the accelerator pedal and press the
brake pedal. Just before the vehicle stops, press the
clutch pedal and the brake pedal, and shift to NEUTRAL.
NEUTRAL:Use this position when you start or idle
your engine.
REVERSE (R):To back up, press the clutch pedal.
After the vehicle stops, shift into REVERSE (R).
For vehicles equipped with the
VORTECŸ 4300 V6 engine, you must wait six seconds
before shifting into REVERSE (R). Slowly let up on
the clutch pedal as you press the accelerator pedal.
Notice:Shifting to REVERSE (R) while your vehicle
is moving forward could damage your transmission.
Shift to REVERSE (R) only after your vehicle is
stopped.
Use REVERSE (R), along with the parking brake, for
parking your vehicle.
2-28

Shifting from 2HI or 4HI to 4LO
To shift from 2HI or 4HI to 4LO, the vehicle must be
stopped or moving less than 3 mph (4.8 km/h) with the
transmission in NEUTRAL (N) in vehicles equipped
with an automatic transmission or the clutch pedal
engaged in vehicles equipped with a manual
transmission. The preferred method for shifting into 4LO
is to have your vehicle moving 1 to 2 mph (1.6 to
3.2 km/h). Press and release the 4LO button. You must
wait for the 4LO indicator light to stop ¯ashing and
remain illuminated before shifting your transmission into
gear or releasing the clutch pedal.
If the 4LO button is pressed when your vehicle is in
gear and/or moving, the 4LO indicator light will ¯ash for
30 seconds and not complete the shift unless your
vehicle is moving slower than 3 mph (4.8 km/h) and the
transmission is in NEUTRAL (N) or the clutch pedal
engaged.
On automatic transmission equipped vehicles, if your
transfer case does not shift into 4LO, your transmission
indicator switch may require adjustment. With your
transmission in NEUTRAL (N), press and release the
4LO button. While the 4LO indicator light is ¯ashing, shift
your transmission into PARK (P). Wait until the 4LO
indicator light remains illuminated before shifting
your transmission into gear. This will get you into 4LO,
but you should take your vehicle in for service to
restore normal operation.
Shifting from 4LO to 4HI or 2HI
To shift from 4LO to 4HI or 2HI, your vehicle must be
stopped or moving less than 3 mph (4.8 km/h) with
the transmission in NEUTRAL (N) or the clutch pedal
engaged. The preferred method for shifting out of 4LO is
to have your vehicle moving 1 to 2 mph (1.6 to
3.2 km/h). Press and release the 4HI button. You must
wait for the 4HI indicator light to stop ¯ashing and
remain illuminated before shifting your transmission into
gear or releasing the clutch pedal.
If the 4HI button is pressed when your vehicle is in gear
and/or moving, the 4HI indicator light will ¯ash for
30 seconds but not complete the shift unless the vehicle
is moving slower than 3 mph (4.8 km/h) and the
transmission is in NEUTRAL (N) or the clutch pedal
engaged.
On automatic transmission equipped vehicles, if your
transfer case does not shift into 4HI, your transmission
indicator switch may require adjustment. With your
transmission in NEUTRAL (N), press and release the
4HI button. While the 4HI indicator light is ¯ashing, shift
your transmission into PARK (P). Wait until the 4HI
indicator light remains illuminated before shifting your
transmission into gear. This will get you into 4HI, but you
should take your vehicle in for service to restore
normal operation.
2-31

Torque Lock
If you are parking on a hill and you don't shift your
transmission into PARK (P) properly, the weight of the
vehicle may put too much force on the parking pawl in the
transmission. You may ®nd it difficult to pull the shift lever
out of PARK (P). This is called ªtorque lockº To prevent
torque lock, set the parking brake and then shift into
PARK (P) properly before you leave the driver's seat. To
®nd out how, see
Shifting Into Park (P) on page 2-33.
When you are ready to drive, move the shift lever out of
PARK (P) before you release the parking brake.
If torque lock does occur, you may need to have another
vehicle push yours a little uphill to take some of the
pressure from the parking pawl in the transmission, so
you can pull the shift lever out of PARK (P).
Shifting Out of Park (P)
Your vehicle has an automatic transmission shift lock
control system. You have to fully apply the regular
brakes before you can shift from PARK (P) when the
ignition is in RUN. See
Automatic Transmission
Operation on page 2-25.If you cannot shift out of PARK (P), ease pressure on
the shift lever±push the shift lever all the way into
PARK (P) as you maintain brake application. Then move
the shift lever into the gear you want. You must press
the shift lever button on the shift lever.
If you ever hold the brake pedal down but still can't shift
out of PARK (P), try this:
1. Turn the key to OFF.
2. Apply and hold the brake until the end of Step 4.
3. Shift the transmission to NEUTRAL (N).
4. Start the vehicle and then shift to the drive gear
you want.
5. Have the vehicle ®xed as soon as possible.
Parking Your Vehicle
If you have a manual transmission, before you get out
of your vehicle, move the shift lever into REVERSE (R),
and ®rmly apply the parking brake. Once the shift
lever has been placed into REVERSE (R) with the clutch
pedal pressed in, you can turn the ignition key to
OFF, remove the key and release the clutch.
If you are parking on a hill, or if your vehicle is pulling a
trailer, see
Towing a Trailer on page 4-54.
2-35

Reducing Speed While Using Cruise
Control
·
Press the SET button at the end of the lever until you
reach the lower speed you want, then release it.
·To slow down in very small amounts, press the SET
button brie¯y. Each time you do this, you'll go about
1 mph (1.6 km/h) slower.
Passing Another Vehicle While Using
Cruise Control
Use the accelerator pedal to increase your speed.
When you take your foot off the pedal, your vehicle will
slow down to the cruise control speed you set earlier.
Using Cruise Control on Hills
How well your cruise control will work on hills depends
upon your speed, load and the steepness of the hills.
When going up steep hills, you may want to step on the
accelerator pedal to maintain your speed. When going
downhill, you may have to brake or shift to a lower gear to
keep your speed down. Of course, applying the brake
takes you out of cruise control. Many drivers ®nd this to
be too much trouble and don't use cruise control on steep
hills.
Ending Cruise Control
There are two ways to turn off the cruise control:
·Step lightly on the brake pedal or push the clutch
pedal, if you have a manual transmission.
If you have an automatic transmission and you
apply your brakes, the cruise control will shut off.
·Move the cruise switch to OFF.
Erasing Speed Memory
When you turn off the cruise control or the ignition, your
cruise control set speed memory is erased.
3-11

Q:What should I do if my vehicle stalls, or is
about to stall, and I can't make it up the hill?
A:If this happens, there are some things you should
do, and there are some things you must not do.
First, here's what you
shoulddo:
·Push the brake pedal to stop the vehicle and keep
it from rolling backwards. Also, apply the parking
brake.
·If your engine is still running, shift the transmission
to REVERSE (R), release the parking brake, and
slowly back down the hill in REVERSE (R).
·If your engine has stopped running, you'll need to
restart it. With the brake pedal pressed and the
parking brake still applied, shift the transmission to
PARK (P) (or shift to neutral if your vehicle has
a manual transmission) and restart the engine.
Then, shift to REVERSE (R), release the parking
brake, and slowly back down the hill as straight as
possible in REVERSE (R).
·As you are backing down the hill, put your left hand
on the steering wheel at the 12 o'clock position.
This way, you'll be able to tell if your wheels
are straight and maneuver as you back down. It's
best that you back down the hill with your
wheels straight rather than in the left or right
direction. Turning the wheel too far to the left or
right will increase the possibility of a rollover.Here are some things you
must notdo if you stall, or
are about to stall, when going up a hill.
·Never attempt to prevent a stall by shifting into
NEUTRAL (N) (or pressing the clutch, if you have a
manual transmission) to ªrev-upº the engine and
regain forward momentum. This won't work. Your
vehicle will roll backwards very quickly and you could
go out of control.
Instead, apply the regular brake to stop the vehicle.
Then apply the parking brake. Shift to
REVERSE (R), release the parking brake, and slowly
back straight down.
·Never attempt to turn around if you are about to stall
when going up a hill. If the hill is steep enough to stall
your vehicle, it's steep enough to cause you to roll
over if you turn around. If you can't make it up the hill,
you must back straight down the hill.
Q:Suppose, after stalling, I try to back down the hill
and decide I just can't do it. What should I do?
A:Set the parking brake, put your transmission in
PARK (P) (or the manual transmission in
FIRST (1)) and turn off the engine. Leave the
vehicle and go get some help. Exit on the uphill
side and stay clear of the path the vehicle
would take if it rolled downhill.
4-21

Q:Are there some things I should not do when
driving down a hill?
A:Yes! These are important because if you ignore
them you could lose control and have a serious
accident.
·When driving downhill, avoid turns that take you
across the incline of the hill. A hill that's not too
steep to drive down may be too steep to drive
across. You could roll over if you don't drive
straight down.
·Never go downhill with the transmission in
NEUTRAL (N), or with the clutch pedal pressed
down in a manual shift. This is called
ªfree-wheelingº. Your brakes will have to do all the
work and could overheat and fade.
Q:Am I likely to stall when going downhill?
A:It's much more likely to happen going uphill. But if
it happens going downhill, here's what to do.
·Stop your vehicle by applying the regular brakes.
Apply the parking brake.
·Shift to PARK (P) (or to neutral with the manual
transmission) and, while still braking, restart the
engine.
·Shift back to a low gear, release the parking brake,
and drive straight down.
·If the engine won't start, get out and get help.
4-23

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.......................5-9
Checking Things Under
the Hood....................................................5-10
Hood Release..............................................5-10
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-19
Automatic Transmission Fluid.........................5-22
Manual Transmission Fluid.............................5-25
Hydraulic Clutch...........................................5-26
Engine Coolant.............................................5-27Radiator Pressure Cap..................................5-29
Engine Overheating.......................................5-30
Cooling System............................................5-32
Engine Fan Noise.........................................5-39
Power Steering Fluid.....................................5-39
Windshield Washer Fluid................................5-40
Brakes........................................................5-41
Battery........................................................5-45
Jump Starting...............................................5-46
Rear Axle.......................................................5-51
Four-Wheel Drive............................................5-52
Front Axle......................................................5-53
Bulb Replacement..........................................5-54
Halogen Bulbs..............................................5-54
Headlamps..................................................5-54
One-Piece Front Turn Signal Lamps................5-56
Two-Piece Front Turn Signal Lamps................5-57
Center High-Mounted Stoplamp (CHMSL).........5-58
Taillamps.....................................................5-59
Replacement Bulbs.......................................5-59
Windshield Wiper Blade Replacement..............5-60
Section 5 Service and Appearance Care
5-1

How to Add Fluid
Here's how to add ¯uid. Refer to the Maintenance
Schedule to determine what kind of ¯uid to use. See
Part D: Recommended Fluids and Lubricants on
page 6-33.
1. Remove the ®ller plug.
2. Add ¯uid at the ®ller plug hole. Add only enough
¯uid to bring the ¯uid level up to the bottom of the
®ller plug hole.
3. Install the ®ller plug. Be sure the plug is fully
seated.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. The clutch master cylinder reservoir is
®lled with hydraulic clutch ¯uid.
It is not necessary to regularly check clutch ¯uid unless
you suspect there is a leak in the system. Adding
¯uid won't correct a leak.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
Refer to the Maintenance Schedule to determine how
often you should check the ¯uid level in your clutch
master cylinder reservoir and for the proper ¯uid. See
Part B: Owner Checks and Services on page 6-26andPart D: Recommended Fluids and Lubricants on
page 6-33.
5-26

Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the
clutch is engaged, the fan spins faster to provide more air
to cool the engine. In most everyday driving conditions,
the clutch is not engaged. This improves fuel economy
and reduces fan noise. Under heavy vehicle loading,
trailer towing and/or high outside temperatures, the fan
speed increases when the clutch engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional cooling
is not required and the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
Power Steering Fluid
The power steering reservoir is located near the front of
the engine compartment on the driver's side of the
vehicle.
5-39