automatic transmission CHEVROLET S10 2003 2.G Service Manual

qReplace fuel ®lter.An Emission Control Service.
(See footnote ².)
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-19for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #.)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle seals
for leaking.
(See footnote **.)
qRotate tires. SeeTire Inspection and Rotation on
page 5-64for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter. Manual transmission
¯uid doesn't require change.
q4.3L V6 Engine Only: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control
Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-27for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-25

Automatic Transmission Check
Check the transmission ¯uid level; add if needed. SeeAutomatic Transmission Fluid on page 5-22. A ¯uid loss
may indicate a problem. Check the system and repair
if needed.
Hydraulic Clutch System Check
Check the ¯uid level in the clutch reservoir. SeeHydraulic Clutch on page 5-26.
A ¯uid loss in this system could indicate a problem.
Have the system inspected and repaired at once.
At Least Four Times a Year
Tailgate Lubrication Service
Lubricate tailgate latch bolt, handle assembly pivot
points, and hinges with lubricant recommended
in Part D.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all body door and fuel door hinges, latches
and locks, including the glove box and console
doors, the body hood, secondary latch, pivots, spring
anchor, release pawl and any moving seat hardware.
Lubricate the hood safety lever pivot and prop rod pivot.
Part D tells you what to use. More frequent lubrication
may be required when exposed to a corrosive
environment.
6-28

Starter Switch Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-32if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way
to the ¯oor. If the starter works when the clutch isn't
pushed all the way down, your vehicle needs
service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this check, the vehicle
could move suddenly. If it does, you or others
could be injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-32if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-29

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
·With a manual transmission, the key should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
·To check the parking brake's holding ability: With
the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding ability:
With the engine running, shift to PARK (P). Then
release the parking brake followed by the regular
brake.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-30

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water and use only DEX-COOL
ž
Coolant. SeeEngine Coolant on
page 5-27.
Hydraulic Brake
SystemDelco Supreme 11žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid (GM Part
No. U.S. 12345347, in Canada
10953517, or equivalent DOT-3
brake ¯uid).
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 1052884, in Canada
993294, or equivalent).
Usage Fluid/Lubricant
Manual
Transmission
with V6 EngineSynchromesh Transmission Fluid
(GM Part No. U.S. 12345349, in
Canada 10953465, or equivalent).
Manual
Transmission
with L4 EngineFriction Modi®ed Synchromesh
Transmission Fluid (GM Part
No. U.S. 12377916, in Canada
10953509).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Chassis
LubricationChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Front Wheel
BearingsWheel bearing lubricant meeting
requirements of NLGI #2, Category
GC or GC-LB (GM Part No. U.S.
1051344, in Canada 993037, or
equivalent).
Front and Rear
Axle (Standard
Differential)SAE 80W-90 Axle Lubricant (GM
Part No. U.S. 1052271, in Canada
10950849, or equivalent).
Rear Axle
(Locking
Differential)Axle Lubricant; use only GM Part
No. U.S. 1052271, in Canada
10950849.
Do not add friction
modi®er.
6-33

Usage Fluid/Lubricant
Transfer CaseDEXRONž-III Automatic
Transmission Fluid.
Transfer Case
Shift LeverChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Rear Driveline
Center Spline
and Universal
JointsChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Constant
Velocity
Universal JointChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Clutch Pushrod
to Clutch Fork
JointChassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate
žLubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723, or equivalent) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
Hinges, Fuel
Filler Door and
Folding SeatsMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Tailgate Handle
Pivot Points,
Hinges, Latch
Bolt and
LinkageMulti-Purpose Lubricant, Superlube
ž
(GM Part No. U.S. 12346241, in
Canada 10953474, or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
10953014, or equivalent).
Weatherstrip
SqueaksSynthetic Grease with Te¯on,
Superlube
ž(GM Part No. U.S.
12371287, in Canada 10953437, or
equivalent).
6-34

Audio System(s) (cont.)
Automatic Headlamp System............................3-12
Automatic Transmission Check..........................6-28
Automatic Transmission Shift Lock Control
System Check.............................................6-29
Automatic Transmission...................................2-22
Fluid..........................................................5-22
Operation...................................................2-25
B
Backing Up....................................................4-61
Battery Replacement......................................... 2-7
Battery Rundown Protection.............................3-17
Battery..........................................................5-45
Bed Rails......................................................2-50
Before Leaving on a Long Trip.........................4-35
Before You Go Off-Roading..............................4-15
Body Lubrication Service..................................6-28
Brake Adjustment............................................5-45
Brake Fluid....................................................5-41
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-44
Brake............................................................2-32
Parking......................................................2-32
System Inspection.......................................6-32
System Warning Light..................................3-31
Brakes..........................................................5-41
Braking in Emergencies..................................... 4-9Braking........................................................... 4-6
Break-In, New Vehicle.....................................2-19
Bulb Replacement...........................................5-54
Center High-Mounted Stoplamp (CHMSL)........5-58
Halogen Bulbs............................................5-54
Headlamps.................................................5-54
One-Piece Front Turn Signal Lamps...............5-56
Replacement Bulbs......................................5-59
Taillamps....................................................5-59
Two-Piece Front Turn Signal Lamps...............5-57
Buying New Tires...........................................5-66
C
California Fuel.................................................. 5-5
Canada ± Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Speci®cations............................5-99
Carbon Monoxide...................4-38, 4-54, 2-13, 2-37
Care of.........................................................5-86
Safety Belts................................................5-86
Your Cassette Tape Player............................3-75
Your CD Player...........................................3-76
Your CDs ...................................................3-76
Cassette Tape Messages.................................3-60
Cassette Tape Player Service...........................6-26
Center High-Mounted Stoplamp (CHMSL)...........5-58
Center Passenger Position, Safety Belts.............1-23
2

E
Electrical System............................................5-93
Add-On Equipment......................................5-93
Fuses and Circuit Breakers...........................5-93
Headlamps.................................................5-93
Power Windows and Other Power Options......5-93
Windshield Wiper Fuses...............................5-93
Electronic Transfer Case..................................2-30
Emissions Inspection and Maintenance
Programs...................................................3-35
Engine Compartment Fuse Block......................5-96
Engine Coolant Level Check.............................6-26
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-26
Engine..........................................................5-19
Air Cleaner/Filter.........................................5-19
Battery.......................................................5-45
Check and Service Engine Soon Light............3-33
Compartment Overview................................5-12
Coolant Heater............................................2-24
Coolant Temperature Gage...........................3-32
Coolant......................................................5-27
Cooling System Inspection............................6-32
Exhaust.....................................................2-37
Fan Noise..................................................5-39
Oil .............................................................5-15
Overheating................................................5-30
Starting......................................................2-22
Entry Lighting.................................................3-15Environmental Concerns..................................4-16
Exit Lighting...................................................3-16
Express Down Window....................................2-15
Extended Cab (Jump Seat)..............................1-48
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-12
F
Filter.............................................................5-19
Engine Air Cleaner......................................5-19
Finding a PTY Station.....................3-48, 3-56, 3-66
Finding a Station....................3-42, 3-45, 3-53, 3-63
Finish Care....................................................5-88
Finish Damage...............................................5-89
Five-Speed....................................................2-28
Fixed Mast Antenna........................................3-76
Flash-To-Pass Feature....................................... 3-7
Flat Tire, Changing.........................................5-72
Flat Tire........................................................5-71
Fluid.............................................................5-22
Automatic Transmission................................5-22
Manual Transmission....................................5-25
Power Steering...........................................5-39
Windshield Washer......................................5-40
FM ...............................................................3-74
Fog Lamps....................................................3-15
Following Distance..........................................4-61
Four-Wheel Drive....................................2-29, 5-52
5

M
Maintenance, Normal Replacement Parts..........5-101
Maintenance Schedule.....................................6-26
At Each Fuel Fill.........................................6-26
At Least Four Times a Year..........................6-28
At Least Once a Month................................6-26
At Least Once a Year..................................6-28
At Least Twice a Year..................................6-27
Brake System Inspection..............................6-32
Engine Cooling System Inspection.................6-32
Exhaust System Inspection...........................6-31
Fuel System Inspection................................6-32
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-18
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-26
Part C - Periodic MaintenanceInspections......6-31
Part D - Recommended Fluids and Lubricants . . . 6-33
Part E - Maintenance Record........................6-35
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-31
Throttle System Inspection............................6-32
Transfer Case and Front Axle (Four-Wheel
Drive) Inspection......................................6-32Maintenance Schedule (cont.)
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-63
Making Turns.................................................4-61
Malfunction Indicator Light................................3-33
Manual Lumbar Controls.................................... 1-4
Manual Seats................................................... 1-3
Manual Transmission Check.............................6-27
Manual Transmission.......................................2-22
Fluid..........................................................5-25
Operation...................................................2-28
Manual Windows............................................2-14
Manually Closing the Sunroof...........................2-52
Matching Transmitter(s) to Your Vehicle............... 2-6
Memory Seat.................................................2-53
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors..........................................................2-39
Automatic Dimming Rearview........................2-39
Manual Rearview Mirror................................2-39
Outside Convex Mirror.................................2-40
Outside Heated Mirrors................................2-41
Outside Manual Mirror..................................2-40
Outside Power Mirrors..................................2-40
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
9

N
New Vehicle Break-In......................................2-19
Normal Maintenance Replacement Parts...........5-101
O
Odometer, Trip...............................................3-25
Odometer......................................................3-25
Off-Road Recovery..........................................4-11
Oil ................................................................5-15
Engine.......................................................5-15
Pressure Gage............................................3-36
Older Children, Restraints................................1-30
One-Piece Composite Headlamp System............5-54
Online Owner Center........................................ 7-3
Operating Your All-Wheel-Drive Vehicle Off
Paved Roads..............................................4-14
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-21
Outside.........................................................2-40
Convex Mirror.............................................2-40
Heated Mirrors............................................2-41
Manual Mirror.............................................2-40
Power Mirrors.............................................2-40
Overhead Console..........................................2-41
Overseas ± Customer Assistance........................ 7-5Owners, Canadian............................................... ii
Owner's Information........................................7-11
P
Park (P)........................................................2-35
Shifting Out of............................................2-35
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-30
Parking on Hills..............................................4-62
Parking Your Vehicle.......................................2-35
Parking.........................................................2-32
Brake........................................................2-32
Over Things That Burn.................................2-36
Park(P).........................................................2-33
Shifting Into................................................2-33
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-26
Part C - Periodic MaintenanceInspections..........6-31
Part D - Recommended Fluids and Lubricants....6-33
Part E - Maintenance Record...........................6-35
Passing.................................................4-12, 4-61
Passlock
ž......................................................2-19
Payload.........................................................4-50
Pickup Conversion to Chassis Cab....................4-53
Plan Ahead When Possible................................ 7-7
10