engine CHEVROLET SILVERADO 2003 1.G Manual PDF

·Consider using a sway control if your trailer will
weigh less than 5,000 lbs. (2 270 kg) for light duty
vehicles, or less than 7,500 lbs. (3 405 kg) for heavy
duty vehicles. You should always use a sway control
if your trailer will weigh more than these limits. You
can ask a hitch dealer about sway controls.
·Don't tow a trailer at all during the ®rst 500 miles
(800 km) your new vehicle is driven. Your engine,
axle or other parts could be damaged.
·Then, during the ®rst 500 miles (800 km) that you tow
a trailer, don't drive over 50 mph (80 km/h) and don't
make starts at full throttle. This helps your engine
and other parts of your vehicle wear in at the heavier
loads.
·If you have an automatic transmission, you can tow
in DRIVE (D). You may want to shift the transmission
to THIRD (3) or, if necessary, a lower gear selection
if the transmission shifts too often (e.g., under heavy
loads and/or hilly conditions). If you have a manual
transmission and you are towing a trailer, it's better
not to use the highest gear. See
Tow/Haul Mode
Light on page 3-53.
Three important considerations have to do with weight:
·the weight of the trailer,
·the weight of the trailer tongue
·and the weight on your vehicle's tires.
Tow/Haul Mode
Tow/haul is a feature on automatic transmission
equipped vehicles that assists when pulling a heavy
trailer or a large or heavy load. The purpose of
the tow/haul mode is to:
·Reduce the frequency and improve the predictability
of transmission shifts when pulling a heavy trailer or
a large or heavy load.
·Provide the same solid shift feel when pulling a
heavy trailer or a large or heavy load as when
the vehicle is unloaded.
·Improve control of vehicle speed while requiring
less throttle pedal activity when pulling a heavy
trailer or a large or heavy load.
Automatic transmission equipped vehicles are provided
with a button at the end of the shift lever which when
pressed enables tow/haul. When the button is pressed,
a light on the instrument panel will illuminate to
indicate that tow/haul has been selected. Tow/haul may
be turned off by pressing the button again, at which
time the indicator light on the instrument panel will turn
off. The vehicle will automatically turn off tow/haul
every time it is started.
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Tow/haul is designed to be most effective when the
vehicle and trailer combined weight is at least 75% of
the vehicle's Gross Combined Weight Rating (GCWR).
See
Weight of the Trailerlater in the section. Tow/haul
is most useful under the following driving conditions:
·When pulling a heavy trailer or a large or heavy load
through rolling terrain.
·When pulling a heavy trailer or a large or heavy
load in stop and go traffic.
·When pulling a heavy trailer or a large or heavy
load in busy parking lots where improved low
speed control of the vehicle is desired.
Operating the vehicle in tow/haul when lightly loaded or
with no trailer at all will not cause damage. However,
there is no bene®t to the selection of tow/haul when the
vehicle is unloaded. Such a selection when unloaded
may result in unpleasant engine and transmission driving
characteristics and reduced fuel economy. Tow/haul
is recommended only when pulling a heavy trailer or a
large or heavy load.
Weight of the Trailer
How heavy can a trailer safely be?
It depends on how you plan to use your rig. For
example, speed, altitude, road grades, outside
temperature and how much your vehicle is used to pull
a trailer are all important. And, it can also depend
on any special equipment that you have on your vehicle.
Use one of the following charts to determine how
much your vehicle can weigh, based upon your vehicle
model and options.
Maximum trailer weight is calculated assuming the
driver and one passenger are in the tow vehicle and it
has all the required trailering equipment. The weight
of additional optional equipment, passengers and cargo
in the tow vehicle must be subtracted from the
maximum trailer weight.
Above the 5,000 lbs. (2 268 kg) trailer rating, the
handling/trailering suspension is required on
C-1500 models and the handling/trailering or off-road
suspension is required on K-1500 models.
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Turn Signals When Towing a Trailer
The arrows on your instrument panel will ¯ash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will also ¯ash, telling other drivers
you're about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ¯ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It's
important to check occasionally to be sure the trailer
bulbs are still working.
Driving On Grades
Reduce speed and shift to a lower gearbeforeyou start
down a long or steep downgrade. If you don't shift
down, you might have to use your brakes so much that
they would get hot and no longer work well.
If you have an automatic transmission, you can tow in
DRIVE (D). You may want to shift the transmission
to lower gear selection if the transmission shifts too often
(e.g., under heavy loads and/or hilly conditions).
You may also want to activate the tow/haul mode if the
transmission shifts too often. See
Tow/Haul Mode
Light on page 3-53.If you have a 5-speed manual transmission and you are
towing a trailer, it's better not to use FIFTH (5) gear.
Just drive in FOURTH (4) gear (or, as you need
to, a lower gear).
If you have a 6-speed manual transmission and you are
towing a trailer, it's better not to use SIXTH (6) gear.
Drive in FIFTH (5) gear (or, as you need to, a lower gear).
When towing at high altitude on steep uphill grades,
consider the following: Engine coolant will boil at a lower
temperature than at normal altitudes. If you turn your
engine off immediately after towing at high altitude
on steep uphill grades, your vehicle may show signs
similar to engine overheating. To avoid this, let the
engine run while parked (preferably on level ground)
with the automatic transmission in PARK (P) (or
the manual transmission out of gear and the parking
brake applied) for a few minutes before turning the
engine off. If you do get the overheat warning,
see
Engine Overheating on page 5-33.
4-87

Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill, here's
how to do it:
1. Apply your regular brakes, but don't shift into
PARK (P) yet for an automatic transmission, or into
gear for a manual transmission.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and shift into PARK (P) for an
automatic transmission, or REVERSE (R) for a
manual transmission.5. If you have a four-wheel-drive vehicle, be sure the
transfer case is in a drive gear and not in
NEUTRAL.
6. Release the regular brakes.{CAUTION:
It can be dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake ®rmly set. Your vehicle can roll.
If you have left the engine running, the vehicle
can move suddenly. You or others could be
injured. To be sure your vehicle won't move,
even when you're on fairly level ground, use the
steps that follow.
Always put the shift lever fully in PARK (P) with
the parking brake ®rmly set.
If the transfer case on four-wheel-drive vehicles
is in NEUTRAL, your vehicle will be free to roll,
even if your shift lever is in PARK (P). So, be
sure the transfer case is in a drive gear Ð not in
NEUTRAL.
4-88

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
·start your engine,
·shift into a gear, and
·release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you ®nd them quickly. If
you're trailering, it's a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
Your vehicle is equipped with one of the following wiring
harnesses for towing a trailer or hauling a slide-in
camper.
Basic Trailer Wiring
All regular, extended cab crew cab pickups have a
six-wire trailer towing harness.
The six-wire harness is located at the rear of the vehicle
and is tied to the vehicle's frame. The harness requires
the installation of a trailer-wiring harness connector,
which is available through your dealer.
4-89

Power Take-Off (PTO)
Before using a PTO, if equipped, refer to the
manufacturer's or installer's instructions.
To engage a PTO on a vehicle with a manual
transmission do the following:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL (N).
4. Engage the PTO. Refer to the manufacturer's
or installer's for instructions on electrically
engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.To engage a PTO on a vehicle with an automatic
transmission do the following:
1. For stationary use shift the transmission into
PARK (P).
2. Turn the PTO rotary switch ON.
3. If the engine speed is below the PTO engage
speed limit, the PTO will start. The blinking LED
on the PTO control switch indicates PTO engage is
requested. When PTO engages the LED will
switch from blinking to a steady light.
To use PTO speed control in Preset Mode (Factory
Setting) do the following:
1. Engage the PTO
2. Select PARK (P) or NEUTRAL (N) range. Apply the
parking brake if NEUTRAL (N) is selected. Torque
Converter Clutch (TCC) is not available in
NEUTRAL (N) and is available only in PARK (P)
when engine speed is above 1,100 rpm.
3. Make sure your foot is off the brake pedal (and off
the clutch on vehicles equipped with a manual
transmission).
4. Select the desired engine speed for PTO operation.
Read the following preset mode information
regarding operation.
4-95

Preset Mode:PTO speed control mode is used for
stationary applications. (PTO will remain engaged while
mobile in the preset mode, however PTO set and
resume speed controls will be inoperative). This mode
provides a default standby speed of 800 or 850 rpm
(depending on the engine/transmission combination) and
two default PTO control speeds which follow:
1. PTO Set Speed of 1,250 rpm, or
2. PTO Resume Speed of 1,700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles
not equipped with cruise control will not have the resume
speed capability.
To use PTO speed control in variable mode (while
mobile) do the following:
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.To use PTO speed control in variable mode (while
stationary) do the following:
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph.
3. Make sure your foot is off the brake pedal (and off
the clutch for vehicles equipped with a manual
transmission).
4. Select the desired engine speed by using the foot
pedal, and select SET on the PTO switch or the
cruise control.
Variable Mode:PTO speed control mode can be used
for both stationary and mobile applications. This
mode allows PTO to be controlled in a fashion similar to
how cruise control sets vehicle speed. The operator
can set to an rpm (between 800 and 2,200) with
the cruise control feature or with the SET position on
the PTO switch. The operator is then able to increase
rpm in increments of 100, or²tap up²with the resume
position on the cruise control. Or, the operator can
decrease rpm in increments of 100 with the SET switch
on the PTO or the cruise control.Vehicles not
equipped with cruise control will not have the ªtap
upº capability..
4-96

All engine speed values listed above are factory preset
values. With the exception of the TCC lockup speed
(1,100 rpm) and the ªtap²increment (100 rpm), all
of these values are programmable and can be adjusted
by your dealer or body up®tter. If the PTO software
settings do not match the settings shown here, then they
may have already been altered in order to satisfy the
requirements of the installed PTO system and body
equipment.
When the PTO switch is turned on, the engine is limited
to 2200 rpms. If there are no accessories installed on
the vehicle, make sure the PTO switch is turned off.Step-Bumper Pad
Your vehicle has a rear step bumper with a rear step
pad at the center of the bumper.
If you will be using the
bumper to tow a trailer,
and your step-bumper has
three cutout circles, you
must push out the
center cutout circle to
install the trailer ball.
If your step-bumper has only one cutout circle, you will
have to cut out the circle, then remove it to install
the trailer ball.
4-97

Service............................................................5-3
Doing Your Own Service Work.........................5-3
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-4
Gasoline Speci®cations....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-5
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-6
Filling a Portable Fuel Container.......................5-8
Checking Things Under
the Hood......................................................5-8
Hood Release................................................5-9
Engine Compartment Overview.......................5-10
Engine Oil...................................................5-16
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid (Except Allison
Transmission
ž) ..........................................5-23Automatic Transmission Fluid (Allison
Transmission
ž) ..........................................5-26
Manual Transmission Fluid.............................5-28
Hydraulic Clutch...........................................5-29
Engine Coolant.............................................5-30
Coolant Surge Tank Pressure Cap..................5-33
Engine Overheating.......................................5-33
Cooling System............................................5-36
Engine Fan Noise.........................................5-41
Power Steering Fluid.....................................5-42
Windshield Washer Fluid................................5-43
Brakes........................................................5-44
Battery........................................................5-47
Jump Starting...............................................5-48
All-Wheel Drive..............................................5-54
Rear Axle.......................................................5-55
Four-Wheel Drive............................................5-56
Noise Control System.....................................5-58
Tampering with Noise Control System
Prohibited.................................................5-58
Section 5 Service and Appearance Care
5-1

CAUTION: (Continued)
·
Be sure to use the proper nuts, bolts and
other fasteners. ªEnglishº and ªmetricº
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the air¯ow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
Fuel
If your vehicle has a diesel engine, see ªDiesel Fuel
Requirements and Fuel Systemº in the Diesel Engine
Supplement.
For vehicles with gasoline engines, please read this.
Gasoline Octane
For all except the Silverado SS model, use regular
unleaded gasoline with a posted octane of 87 or higher.
If the octane is less than 87, you may get a heavy
knocking noise when you drive. If this occurs, use a
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine. A
little pinging noise when you accelerate or drive
uphill is considered normal. This does not indicate a
problem exists or that a higher-octane fuel is necessary.
If you are using 87 octane or higher-octane fuel and
hear heavy knocking, your engine needs service.
If you have the Silverado SS model, use premium
unleaded gasoline with a posted octane of 91 or higher
for best performance. You may also use middle
grade or regular unleaded gasoline rated at 87 octane
or higher, but your vehicle's acceleration may be slightly
reduced. If the octane is less than 87, you may get a
heavy knocking noise when you drive. If this occurs, use
gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
5-4