service CHEVROLET SILVERADO 2005 1.G Repair Manual

Electric Brake Control Jumper
{CAUTION:
Be sure to use only the correct trailer brake
harness, the one intended for use on your
vehicle. If you use some other trailer brake
harness, even if it seems to t, your trailer
brakes may not work at all. You could have a
crash in which you or others could be injured.
Use only the trailer brake harness intended for
your vehicle. If it is no longer available to you,
be sure to get a proper replacement from your
dealer.This harness is included with your vehicle as part of the
heavy-duty trailer wiring package.
This harness is for an electric brake controller and
includes a trailer battery feed fuse. It should be installed
by your dealer or a qualied service center.
4-98

Service............................................................5-4
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-6
Gasoline Specications....................................5-6
California Fuel...............................................5-6
Additives.......................................................5-7
Fuel E85 (85% Ethanol)..................................5-8
Fuels in Foreign Countries...............................5-9
Filling the Tank............................................5-10
Filling a Portable Fuel Container.....................5-12
Checking Things Under the Hood....................5-12
Hood Release..............................................5-13
Engine Compartment Overview.......................5-14
Engine Oil (Gasoline Engine)..........................5-20
Engine Oil Life System
(Gasoline Engine)......................................5-23
Engine Air Cleaner/Filter................................5-25
Automatic Transmission Fluid
(Except Allison Transmission
®) ....................5-27
Automatic Transmission Fluid
(Allison Transmission
®) ...............................5-30Manual Transmission Fluid.............................5-33
Hydraulic Clutch...........................................5-34
Engine Coolant.............................................5-35
Coolant Surge Tank Pressure Cap..................5-38
Engine Overheating.......................................5-38
Overheated Engine Protection Operating Mode
(V8 Engines Only)......................................5-40
Cooling System............................................5-40
Engine Fan Noise.........................................5-45
Power Steering Fluid.....................................5-46
Windshield Washer Fluid................................5-47
Brakes........................................................5-48
Battery........................................................5-51
Jump Starting...............................................5-52
All-Wheel Drive..............................................5-57
Rear Axle.......................................................5-58
Four-Wheel Drive............................................5-59
Front Axle......................................................5-60
Noise Control System.....................................5-61
Tampering with Noise Control System
Prohibited.................................................5-61
Section 5 Service and Appearance Care
5-1

Bulb Replacement..........................................5-62
Halogen Bulbs..............................................5-62
Headlamps..................................................5-63
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-64
Roof Marker Lamps......................................5-66
Center High-Mounted Stoplamp (CHMSL)
and Cargo Lamp.......................................5-68
Pickup Box Identication and Fender
Marker Lamps...........................................5-69
Taillamps.....................................................5-69
Replacement Bulbs.......................................5-71
Windshield Wiper Blade Replacement..............5-72
Tires..............................................................5-73
Tire Sidewall Labelling...................................5-74
Tire Terminology and Denitions.....................5-77
Ination - Tire Pressure.................................5-80
Dual Tire Operation.......................................5-81
Tire Inspection and Rotation...........................5-82
When It Is Time for New Tires.......................5-84
Buying New Tires.........................................5-84
Uniform Tire Quality Grading..........................5-86
Wheel Alignment and Tire Balance..................5-87Wheel Replacement......................................5-87
Tire Chains..................................................5-89
If a Tire Goes Flat........................................5-90
Changing a Flat Tire.....................................5-91
Removing the Spare Tire and Tools................5-92
Removing the Flat Tire and Installing the
Spare Tire................................................5-96
Secondary Latch System..............................5-105
Storing a Flat or Spare Tire and Tools...........5-108
Spare Tire.................................................5-112
Appearance Care..........................................5-112
Cleaning the Inside of Your Vehicle...............5-113
Fabric/Carpet..............................................5-114
Leather......................................................5-115
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-115
Care of Safety Belts....................................5-116
Weatherstrips.............................................5-116
Washing Your Vehicle..................................5-116
Cleaning Exterior Lamps/Lenses....................5-117
Finish Care................................................5-117
Windshield and Wiper Blades.......................5-118
Aluminum or Chrome-Plated Wheels..............5-118
Section 5 Service and Appearance Care
5-2

Tires.........................................................5-119
Sheet Metal Damage...................................5-119
Finish Damage...........................................5-120
Underbody Maintenance...............................5-120
Chemical Paint Spotting...............................5-120
Vehicle Care/Appearance Materials................5-121
Vehicle Identication.....................................5-122
Vehicle Identication Number (VIN)................5-122
Service Parts Identication Label...................5-122Electrical System..........................................5-123
Add-On Electrical Equipment.........................5-123
Windshield Wiper Fuses...............................5-123
Power Windows and Other Power Options......5-123
Fuses and Circuit Breakers..........................5-123
Instrument Panel Fuse Block........................5-124
Center Instrument Panel Fuse Block..............5-126
Underhood Fuse Block................................5-127
Capacities and Specications........................5-133
Section 5 Service and Appearance Care
5-3

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
5-4

If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an airbag system. Before attempting
to do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-78.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-18.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle
can affect the airow around it. This may cause
wind noise and affect windshield washer performance.
Check with your dealer before adding equipment to
the outside of your vehicle.
Fuel
If your vehicle has a diesel engine, see “Diesel Fuel
Requirements and Fuel System” in the DURAMAX®
Diesel Supplement.
For vehicles with gasoline engines, please read this.
Gasoline
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-122.
If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you may use either regular unleaded gasoline or
ethanol fuel containing up to 85% ethanol (E-85);
also seeFuel E85 (85% Ethanol) on page 5-8.Inall
other engines, use only regular unleaded gasoline.
5-5

Gasoline Octane
For all except vehicles with the 6.0L V8 (VIN Code N)
engine, use regular unleaded gasoline with a posted
octane of 87 or higher. If the octane is less than 87, you
may get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage your
engine. A little pinging noise when you accelerate or drive
uphill is considered normal. This does not indicate a
problem exists or that a higher-octane fuel is necessary.
If you are using 87 octane or higher-octane fuel and hear
heavy knocking, your engine needs service.
If you have the 6.0L V8 (VIN Code N) engine, use
premium unleaded gasoline with a posted octane of
91 or higher for best performance. You may also use
middle grade or regular unleaded gasoline rated at
87 octane or higher, but your vehicle’s acceleration may
be slightly reduced. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this occurs,
use gasoline rated at 87 octane or higher as soon as
possible. Otherwise, you might damage your engine.
Gasoline Specications
It is recommended that gasoline meet specications
which were developed by automobile manufacturers
around the world and contained in the World-Wide Fuel
Charter which is available from the Alliance of Automobile
Manufacturers at www.autoalliance.org/fuel_charter.htm.
Gasoline meeting these specications could provide
improved driveability and emission control system
performance compared to other gasoline.
California Fuel
If your vehicle is certied to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specications. See the underhood emission
control label. If this fuel is not available in states adopting
California emissions standards, your vehicle will operate
satisfactorily on fuels meeting federal specications, but
emission control system performance may be affected.
The malfunction indicator lamp may turn on and your
vehicle may fail a smog-check test. SeeMalfunction
Indicator Lamp on page 3-44. If this occurs, return to your
authorized GM dealer for diagnosis. If it is determined
that the condition is caused by the type of fuel used,
repairs may not be covered by your warranty.
5-6

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly. In
most cases, you should not have to add anything to your
fuel. However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. General Motors
recommends that you buy gasolines that are advertised
to help keep fuel injectors and intake valves clean. If your
vehicle experiences problems due to dirty injectors or
valves, try a different brand of gasoline. Also, your
GM dealer has additives that will help correct and prevent
most deposit-related problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specications described earlier.Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.
Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. General Motors does
not recommend the use of such gasolines. Fuels
containing MMT can reduce the life of spark plugs and
the performance of the emission control system may
be affected. The malfunction indicator lamp may turn on.
If this occurs, return to your authorized GM dealer
for service.
5-7

Fuel E85 (85% Ethanol)
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication Number
(VIN) on page 5-122.
If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you may use either regular unleaded gasoline or
ethanol fuel containing up to 85% ethanol (E-85);
also seeFuel on page 5-5. In all other engines, including
the 5.3L V8 (VIN Code T), use only regular unleaded
gasoline.
Only vehicles that have the 5.3L V8 engine (VIN Code Z)
may use 85% ethanol fuel (E-85). General Motors
encourages the use of E-85 in vehicles that are designed
to use it. The ethanol in E-85 is a “renewable” fuel,
meaning it is made from renewable sources such as corn
and other crops.Many service stations will not have an 85% ethanol
fuel (E-85) pump available. The U. S. Department
of Energy has an alternative fuels website
(http://www.afdc.doe.gov/refueling_mapsite.shtml) that
can help you nd E-85 fuel. Those stations that do have
E-85 should have a label indicating ethanol content.
Do not use the fuel if the ethanol content isgreaterthan
85%. Your vehicle may not operate properly if the
ethanol content is greater than 85%.
At a minimum, E-85 should meet ASTM
Specication D 5798.
To ensure quick starts in the wintertime, the E-85 fuel
must be formulated properly for your climate according
to ASTM specication D 5798. If you have trouble
starting on E-85, it may be because your E-85 fuel is
not properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to your fuel
tank may improve starting. Your vehicle is designed to
accommodate a mixture of gasoline and E-85 fuel.
For good starting and heater efficiency below 32°F
(0°C), the fuel mix in the fuel tank should contain no
more than 70% ethanol.
5-8

If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Do not add anything to your oil. The recommended oils
with the starburst symbol that meet GM Standard
GM6094M are all you will need for good performance
and engine protection.
Engine Oil Life System
(Gasoline Engine)
When to Change Engine Oil
Your vehicle has a computer system that lets you know
when to change the engine oil and lter. This is based on
engine revolutions and engine temperature, and not on
mileage. Based on driving conditions, the mileage atwhich an oil change will be indicated can vary
considerably. For the oil life system to work properly,
you must reset the system every time the oil is changed.
When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. SeeDIC Warnings and Messages on
page 3-54. Change your oil as soon as possible within
the next 600 miles (1 000 km). It is possible that,
if you are driving under the best conditions, the oil life
system may not indicate that an oil change is necessary
for over a year. However, your engine oil and lter
must be changed at least once a year and at this time
the system must be reset. Your dealer has GM-trained
service people who will perform this work using
genuine GM parts and reset the system.
It is also important to check your oil regularly and keep
it at the proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed.
5-23