clutch CHEVROLET SONIC 2013 2.G User Guide

Black plate (22,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
10-22 Vehicle Care
Brake Adjustment
Every moderate brake stop, the disc
brakes adjust for wear. If rarely
making moderate or heavier brake
stops, the brakes might not adjust
correctly. Very carefully making a
few moderate brake stops about
every 1 600 km (1,000 miles) will
adjust the brakes properly.
If the vehicle has rear drum brakes
and the brake pedal goes down
farther than normal, the rear drum
brakes might need adjustment.
Adjust them by backing up and
firmly applying the brakes a few
times.
Replacing Brake System Parts
The braking system on a vehicle is
complex. Its many parts have to be
of top quality and work well together
if the vehicle is to have really good
braking. The vehicle was designed
and tested with top-quality brake
parts. When parts of the braking
system are replaced, be sure to get
new, approved replacement parts.If this is not done, the brakes might
not work properly. For example,
installing disc brake pads that are
wrong for the vehicle, can change
the balance between the front and
rear brakes
—for the worse. The
braking performance expected can
change in many other ways if the
wrong replacement brake parts are
installed.
Brake Fluid
The brake/clutch master cylinder
reservoir is filled with DOT 3 brake
fluid as indicated on the reservoir
cap. See Engine Compartment
Overview on page 10‑6 for the
location of the reservoir. There are only two reasons why the
fluid level in the reservoir might
go down:
.The fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake/clutch
hydraulic system can also cause
a low fluid level. Have the brake/
clutch hydraulic system fixed,
since a leak means that sooner
or later the brakes and/or clutch
will not work well.
Do not top off the brake/clutch fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove brake fluid,
as necessary, only when work is
done on the brake/clutch hydraulic
system.

Black plate (23,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
Vehicle Care 10-23
{WARNING
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake/clutch
hydraulic system.
When the brake/clutch fluid falls to a
low level, the brake warning light
comes on. See Brake System
Warning Light on page 5‑15.
What to Add
Use only new DOT 3 brake fluid
from a sealed container. See
Recommended Fluids and
Lubricants on page 11‑12.
Always clean the brake/clutch fluid
reservoir cap and the area around
the cap before removing it. This
helps keep dirt from entering the
reservoir.
{WARNING
With the wrong kind of fluid in the
brake/clutch hydraulic system, the
brakes might not work well. This
could cause a crash. Always use
the proper brake/clutch fluid.
Notice
.Using the wrong fluid can
badly damage brake/clutch
hydraulic system parts. For
example, just a few drops of
mineral-based oil, such as
engine oil, in the brake
hydraulic system can
damage brake hydraulic
system parts so badly that
they will have to be replaced.
Do not let someone put in
the wrong kind of fluid.
.If brake fluid is spilled on the
vehicle's painted surfaces,
the paint finish can be
damaged. Be careful not to spill brake fluid on the
vehicle. If you do, wash it off
immediately.
Battery
Refer to the replacement number
shown on the original battery label
when a new battery is needed. See
Engine Compartment Overview on
page 10‑6
for battery location.
{WARNING
Battery posts, terminals, and
related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.

Black plate (24,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
10-24 Vehicle Care
Vehicle Storage
{WARNING
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. SeeJump Starting on
page 10‑74 for tips on working
around a battery without
getting hurt.
Infrequent Usage: Remove the
black, negative (−) cable from the
battery to keep the battery from
running down.
Extended Storage: Remove the
black, negative (−) cable from the
battery or use a battery trickle
charger.
Starter Switch Check
{WARNING
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular brake.
See Parking Brake on
page 9‑26.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts. 3. For automatic transmission
vehicles, try to start the engine
in each gear. The vehicle should
start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch pedal
is pushed down all the way to
the floor. If the vehicle starts
when the clutch pedal is not
pushed all the way down,
contact your dealer for service.

Black plate (34,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
10-34 Vehicle Care
Mini Fuses Usage1 Antilock Brake System Valve
2 Sunroof
4 Rear Wiper
5 Regulated Voltage Control
6 Antilock Brake System Fluid
7 Automatic Occupant
Sensing/ROS
8 Outside Rearview Mirror
10 Rear Window Defogger
12 Heated Outside Rearview Mirror
13 Heated Front Seat
14 Fuel System Control Module 1
15 Flex Fuel Mini Fuses Usage
16 Washer
17 Fuel Pump (1.8L)
18 Engine Control Module 5
19 Fuel System Control Module 2/
Leveling
20 Transmission Control Module 1
21 Engine Control Module 1
22 Coil
23 Engine Control Module 4
24 Engine Control Module 3
25 Engine Control Module 2
26 Injector/ Ignition Coil Mini Fuses Usage
27 Engine Control Module
28 Air Conditioning Compressor Clutch
29 Transmission Control Module
30 Horn
31 Front Fog Lamps
32 Left High Beam
33 Right High Beam
SPARE Spare
J-Case Fuses Usage
1 Antilock Brake System Pump
2 Front Wiper
3 Blower
4 Run/Crank IEC
6 Cooling Fan K5

Black plate (35,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
Vehicle Care 10-35
J-CaseFuses Usage
7 Cooling Fan K4
8 EVP
9 Start
Relays Usage RLY 1 Front Wiper Control Relay
RLY 2 Front Wiper Speed Relay
RLY 3 Rear Window Defogger Relay
RLY 4 Run/Crank Relay
RLY 6 Fuel Pump Relay (1.8L)
RLY 7 Cooling Fan K2 Relay (1.4L)
RLY 8 Cooling Fan K3 Relay (1.8L),
Cooling Fan K3
High Current
Relay (1.4L) Relays Usage
RLY 9 Powertrain Relay
RLY 10 Start High Current Relay
RLY 11 Air Conditioning Compressor Clutch
Relay
RLY 12 High-Beam Relay
RLY 13 Cooling Fan K1 Relay LWE Engine

Black plate (36,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
10-36 Vehicle Care
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Mini Fuses Usage
1 Antilock Brake System Valve
2 Sunroof
5 Outside Rearview Mirror
6 AOS/ROS
7 ABS Oil
8 Regulated Voltage Control
9 Rear Wiper
10 Not Used/IBS* 11 Rear Window Defogger
13 Not Used/SAI Valve*
14 Heated Outside Rearview Mirror
15 Heated Seat Front Mini Fuses Usage
16 Fuel System Control Module 1
17 Canister Vent
18 Washer
19 Fuel Pump*
20 Engine Control Module 5
21 Fuel System Control Module 2/
Leveling
22 Transmission Control Module 1/
DC-DC Converter
23 Auxiliary Water Pump Power
24 Engine Control Module 1
25 Coil
26 Engine Control Module 4 Mini Fuses Usage
27 Engine Control Module 3
28 Engine Control Module 2
29 Injector/ Ignition Coil
30 Engine Control Module
31 Air Conditioning Compressor Clutch
32 Transmission Control Module
33 Horn
34 Front Fog Lamps
35 Left High Beam
36 Right High Beam
J-Case Fuses Usage
1 Front Wiper

Black plate (37,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
Vehicle Care 10-37
J-CaseFuses Usage
2 Antilock Brake System Pump
3 Blower
4 Run/Crank IEC
6 Cooling Fan K4
7 Cooling Fan K5
8 SAI Pump*
9 EVP
10 Start
Micro
Relays Usage
RLY 1 Front Wiper Control
RLY 3 Front Wiper Speed
HC-Micro Relays Usage
RLY 7 Auxiliary Water Pump Power* HC-Micro
Relays Usage
RLY 12 Start
U-Micro Relays Usage
RLY 6 Not Used/SAI Valve*
RLY 8 Fuel Pump*
RLY 13 Air Conditioning Compressor Clutch
RLY 14 High-Beam Headlamps
Mini Relays Usage RLY 4 Rear Defogger
RLY 5 Run/Crank
RLY 9 SAI Pump*
RLY 10 Cooling Fan K3
RLY 11 P/T
RLY 15 Cooling Fan K1 * = If equipped
Instrument Panel Fuse
Block
The instrument panel fuse block is
on the underside of the driver side
instrument panel.
Notice:
Spilling liquid on any
electrical component on the
vehicle may damage it. Always
keep the covers on any electrical
component.

Black plate (38,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
10-38 Vehicle Care
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Number Usage
1 DLIS
2 Data Link Connector
3 Airbag
4 Liftgate
5 Spare
6 Body Control Module 8
7 Body Control Module 7
8 Body Control Module 6
9 Body Control Module 5
10 Body Control Module 4
11 Body Control Module 3
12 Body Control Module 2 Number Usage
13 Body Control Module 1
14 Instrument Cluster
15 OnStar
16 Ultrasonic Rear Park Assist
17 Driver Information Center
18 Audio
19 Trailer
20 VLBS
21 CHEVYSTAR
22 Heating, Ventilation, Air
Conditioning
23 HDLP ALC
24 Clutch
25 Instrument Cluster/ Automatic
Occupant Sensing

Black plate (12,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
11-12 Service and Maintenance
Recommended Fluids
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Engine Oil Use only engine oil licensed to the dexos1 specfication, or equivalent, of the proper SAE viscosity grade. ACDelco dexos1 Synthetic Blend is
recommended. SeeEngine Oil on page 10‑9.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL Coolant. SeeEngine Coolant on page 10‑16.
Hydraulic Brake/Clutch System DOT 3 Hydraulic Brake Fluid (GM Part No. 88863461, in Canada 88863462).
Windshield Washer Automotive windshield washer fluid that meets regional freeze protection requirements.
Automatic Transmission DEXRON
®-VI Automatic Transmission Fluid.
Manual Transmission Manual Transmission Fluid (GM Part No. 19259104, in Canada 19259105). Key Lock Cylinders Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in Canada 10953474).
Manual Transmission Shift Linkage Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.

Black plate (3,1)Chevrolet Sonic Owner Manual - 2013 - 2nd PrintReady - 10/11/12
INDEX i-3
Climate Control Systems . . . . . . . 8-1Air Conditioning . . . . . . . . . . . . . . . 8-1
Heating . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Cluster, Instrument . . . . . . . . . . . . . 5-8
Clutch, Hydraulic . . . . . . . . . . . . . 10-13
Collision Damage Repair . . . . . . 13-9
Compact Spare Tire . . . . . . . . . . 10-73
Compartment . . . . . . . . . . . . . . . . . . . 4-1 Load . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Compass . . . . . . . . . . . . . . . . . . . . . . . 5-4
Compressor Kit, Tire
Sealant . . . . . . . . . . . . . . . . . . . . . . 10-61
Connections OnStar
®. . . . . . . . . . . . . . . . . . . . . . 14-3
Control of a Vehicle . . . . . . . . . . . . . 9-3
Convex Mirrors . . . . . . . . . . . . . . . . 2-12
Coolant
Engine . . . . . . . . . . . . . . . . . . . . . . 10-16
Engine TemperatureWarning Light . . . . . . . . . . . . . . . 5-18
Cooling System . . . . . . . . . . . . . . . 10-15
Courtesy Lamps . . . . . . . . . . . . . . . . 6-5
Courtesy Transportation Program . . . . . . . . . . . . . . . . . . . . . . 13-7 Cover
Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cruise Control . . . . . . . . . . . . . . . . . 9-31 Light . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Customer Assistance . . . . . . . . . . 13-4 Offices . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Text Telephone (TTY)Users . . . . . . . . . . . . . . . . . . . . . . . 13-4
Customer Information Service PublicationsOrdering Information . . . . . . .13-11
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . 13-1D
Damage Repair, Collision . . . . . . 13-9
Danger, Warnings, andCautions . . . . . . . . . . . . . . . . . . . . . . . . iii
Data Recorders, Event . . . . . . . 13-14
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 6-2
Indicator Light . . . . . . . . . . . . . . . . 5-21
Defensive Driving . . . . . . . . . . . . . . . 9-2
Delayed Locking . . . . . . . . . . . . . . . . 2-7
Devices
Auxiliary . . . . . . . . . . . . . . . . . . . . . . 7-24 Diagnostics
OnStar
®. . . . . . . . . . . . . . . . . . . . . . 14-5
Distracted Driving . . . . . . . . . . . . . . . 9-2
Dome Lamps . . . . . . . . . . . . . . . . . . . 6-5
Door Ajar Light . . . . . . . . . . . . . . . . . . . . . 5-21
Ajar Reminder . . . . . . . . . . . . . . . . . 2-7
Central Locking System . . . . . . . 2-7
Delayed Locking . . . . . . . . . . . . . . . 2-7
Locks . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Drive Belt Routing, Engine . . . . . 12-3
Driver Information
Center (DIC) . . . . . . . . . . . . . . . . . 5-22
Driving Defensive . . . . . . . . . . . . . . . . . . . . . . 9-2
Drunk . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
For Better Fuel Economy . . . . . 1-19
Highway Hypnosis . . . . . . . . . . . . . 9-6
Hill and Mountain Roads . . . . . . . 9-6
If the Vehicle is Stuck . . . . . . . . . . 9-8
Loss of Control . . . . . . . . . . . . . . . . 9-4
Off-Road Recovery . . . . . . . . . . . . 9-4
Vehicle Load Limits . . . . . . . . . . . . 9-9
Wet Roads . . . . . . . . . . . . . . . . . . . . 9-5
Winter . . . . . . . . . . . . . . . . . . . . . . . . . 9-7