engine CHEVROLET SONIC 2016 2.G Manual PDF

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 235
Caution
In cold weather, water can freeze
and crack the engine, radiator,
heater core, and other parts. Use
the recommended coolant and
the proper coolant mixture.
{Warning
You can be burned if you spill
coolant on hot engine parts.
Coolant contains ethylene glycol
and it will burn if the engine parts
are hot enough. Do not spill
coolant on a hot engine.
1.4L Engine Shown, 1.8L EngineSimilar
1. Remove the coolant surge tank pressure cap when the cooling
system, including the coolant
surge tank pressure cap and
upper radiator hose, is no
longer hot.
Turn the pressure cap slowly
counterclockwise about
one-quarter of a turn. If you
hear a hiss, wait for that to
stop. This will allow any
pressure still left to be vented
out the discharge hose.
2. Keep turning the pressure cap slowly and remove it.
3. Fill the coolant surge tank withthe proper DEX-COOL coolant
mixture to the indicated
level mark.
4. With the coolant surge tank pressure cap off, start the
engine and let it run until you
can feel the upper radiator
hose getting hot. Watch out for
the engine cooling fan.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
236 Vehicle Care
By this time, the coolant level
inside the coolant surge tank
may be lower. If the level is
lower, add more of the proper
DEX-COOL coolant mixture to
the coolant surge tank until the
level reaches the indicated
level mark.
5. Replace the pressure cap tightly.
Check the level in the coolant surge
tank when the cooling system has
cooled down. If the coolant is not at
the proper level, repeat Steps 1–
3 and reinstall the pressure cap.
If the coolant still is not at the proper
level when the system cools down
again, see your dealer.
Caution
If the pressure cap is not tightly
installed, coolant loss and
possible engine damage may
occur. Be sure the cap is properly
and tightly secured.
Engine Overheating
The vehicle has an indicator to warn
of the engine overheating.
If the decision is made not to lift the
hood when this warning appears,
get service help right away. See
Roadside Assistance Program
0 322.
If the decision is made to lift the
hood, make sure the vehicle is
parked on a level surface.
Then check to see if the engine
cooling fan is running. If the engine
is overheating, the fan should be
running. If it is not, do not continue
to run the engine. Have the vehicle
serviced.
Caution
Running the engine without
coolant may cause damage or a
fire. Vehicle damage would not be
covered by the vehicle warranty.
If Steam Is Coming from the
Engine Compartment
{Warning
Steam from an overheated engine
can burn you badly, even if you
just open the hood. Stay away
from the engine if you see or hear
steam coming from it. Just turn it
off and get everyone away from
the vehicle until it cools down.
Wait until there is no sign of
steam or coolant before you open
the hood.
If you keep driving when the
engine is overheated, the liquids
in it can catch fire. You or others
could be badly burned. Stop the
engine if it overheats, and get out
of the vehicle until the engine
is cool.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 237
If No Steam Is Coming from
the Engine Compartment
If an engine overheat warning is
displayed but no steam can be seen
or heard, the problem may not be
too serious. Sometimes the engine
can get a little too hot when the
vehicle:
.Climbs a long hill on a hot day.
. Stops after high-speed driving.
. Idles for long periods in traffic.
If the overheat warning is displayed
with no sign of steam: 1. Turn the air conditioning off.
2. Turn the heater on to the highest temperature and to the
highest fan speed. Open the
windows as necessary.
3. When it is safe to do so, pull off the road, shift to P (Park) or
N (Neutral) for an automatic
transmission or Neutral for a
manual transmission, and let
the engine idle. If the overheat warning no longer
displays, the vehicle can be driven.
Continue to drive the vehicle slowly
for about 10 minutes. Keep a safe
vehicle distance from the vehicle in
front. If the warning does not come
back on, continue to drive normally
and have the cooling system
checked for proper fill and function.
If the warning continues, pull over,
stop, and park the vehicle
right away.
If there is no sign of steam, idle the
engine for three minutes while
parked. If the warning is still
displayed, turn off the engine until it
cools down.
Washer Fluid
What to Use
When the vehicle needs windshield
washer fluid, be sure to read the
manufacturer's instructions before
use. If operating the vehicle in an
area where the temperature may fall
below freezing, use a fluid that has
sufficient protection against
freezing.
Adding Washer Fluid
Open the cap with the washer
symbol on it. Add washer fluid until
the tank is full. See
Engine
Compartment Overview 0223 for
reservoir location.
Caution
. Do not use washer fluid that
contains any type of water
repellent coating. This can
cause the wiper blades to
chatter or skip.
. Do not use engine coolant
(antifreeze) in the
windshield washer. It can
damage the windshield
washer system and paint.
(Continued)

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 239
Brake Fluid
The brake/clutch master cylinder
reservoir is filled with DOT 3 brake
fluid as indicated on the reservoir
cap. SeeEngine Compartment
Overview 0223 for the location of
the reservoir.
There are only two reasons why the
brake fluid level in the reservoir
might go down:
. Normal brake lining wear. When
new linings are installed, the
fluid level goes back up.
. A fluid leak in the brake/clutch
hydraulic system. Have the
brake/clutch hydraulic system
fixed. With a leak, the brakes will
not work well.
Always clean the brake fluid
reservoir cap and the area around
the cap before removing it. Do not top off the brake/clutch fluid.
Adding fluid does not correct a leak.
If fluid is added when the linings are
worn, there will be too much fluid
when new brake linings are
installed. Add or remove fluid, as
necessary, only when work is done
on the brake/clutch hydraulic
system.
{Warning
If too much brake fluid is added, it
can spill on the engine and burn,
if the engine is hot enough. You
or others could be burned, and
the vehicle could be damaged.
Add brake fluid only when work is
done on the brake hydraulic
system.
When the brake/clutch fluid falls to a
low level, the brake warning light
comes on. See Brake System
Warning Light 0102. Brake fluid absorbs water over time.
Replace brake fluid at the specified
intervals to prevent increased
stopping distance. See
Maintenance
Schedule 0302.
What to Add
Use only GM approved DOT 3
brake fluid from a clean, sealed
container. See Recommended
Fluids and Lubricants 0311.{Warning
The wrong or contaminated brake
fluid could result in damage to the
brake system. This could result in
the loss of braking leading to a
possible injury. Always use the
proper brake fluid.
Caution
If brake fluid is spilled on the
vehicle's painted surfaces, the
paint finish can be damaged.
Immediately wash off any painted
surface.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
240 Vehicle Care
Battery - North America
The original equipment battery is
maintenance free. Do not remove
the cap and do not add fluid.
Refer to the replacement number
shown on the original battery label
when a new battery is needed. See
Engine Compartment Overview
0223 for battery location.
{Warning
WARNING: Battery posts,
terminals, and related
accessories contain lead and lead
compounds, chemicals known to
the State of California to cause
cancer and birth defects or other
reproductive harm. Batteries also
contain other chemicals known to
the State of California to cause
cancer. WASH HANDS AFTER
HANDLING. SeeCalifornia
Proposition 65 Warning 0220.
Vehicle Storage
{Warning
Batteries have acid that can burn
you and gas that can explode.
You can be badly hurt if you are
not careful. See Jump Starting -
North America 0287 for tips on
working around a battery without
getting hurt.
Infrequent Usage: Remove the
black, negative (−) cable from the
battery to keep the battery from
running down.
Extended Storage: Remove the
black, negative (−) cable from the
battery or use a battery trickle
charger.
Starter Switch Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle.
2. Apply both the parking brake and the regular brake.
Do not use the accelerator
pedal, and be ready to turn off
the engine immediately if it
starts.
3. For automatic transmission vehicles, try to start the engine
in each gear. The vehicle
should start only in P (Park) or
N (Neutral). If the vehicle starts
in any other position, contact
your dealer for service.

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 241
For manual transmission
vehicles, put the shift lever in
Neutral, push the clutch pedal
down halfway, and try to start
the engine. The vehicle should
start only when the clutch
pedal is pushed down all the
way to the floor. If the vehicle
starts when the clutch pedal is
not pushed all the way down,
contact your dealer for service.
Automatic Transmission
Shift Lock Control
Function Check
{Warning
When you are doing this
inspection, the vehicle could
move suddenly. If the vehicle
moves, you or others could be
injured.
1. Before starting this check, be sure there is enough room
around the vehicle. It should be
parked on a level surface. 2. Apply the parking brake. Be
ready to apply the regular
brake immediately if the vehicle
begins to move.
3. With the engine off, turn the ignition on, but do not start the
engine. Without applying the
regular brake, try to move the
shift lever out of P (Park) with
normal effort. If the shift lever
moves out of P (Park), contact
your dealer for service.
Ignition Transmission
Lock Check
While parked, and with the parking
brake set, try to turn the ignition to
LOCK/OFF in each shift lever
position.
.For automatic transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in P (Park).
. For manual transmission
vehicles, the ignition should turn
to LOCK/OFF only when the
shift lever is in neutral. On all vehicles, the ignition key
should come out only in LOCK/OFF.
Contact your dealer if service is
required.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check,
the vehicle could begin to move.
You or others could be injured
and property could be damaged.
Make sure there is room in front
of the vehicle in case it begins to
roll. Be ready to apply the regular
brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the
vehicle facing downhill. Keeping
your foot on the regular brake, set
the parking brake.
. To check the parking brake's
holding ability: With the engine
running and the transmission in
N (Neutral), slowly remove foot

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
242 Vehicle Care
pressure from the regular brake
pedal. Do this until the vehicle is
held by the parking brake only.
. To check the P (Park)
mechanism's holding ability:
With the engine running, shift to
P (Park). Then release the
parking brake followed by the
regular brake.
Contact your dealer if service is
required.
Wiper Blade Replacement
Front Wiper Blade
Replacement
Windshield wiper blades should be
inspected for wear or cracking. See
the Maintenance Schedule 0302 for
more information.
Replacement blades come in
different types and are removed in
different ways. For proper
windshield wiper blade length and
type, see Maintenance
Replacement Parts 0312.
Caution
Allowing the wiper arm to touch
the windshield when no wiper
blade is installed could damage
the windshield. Any damage that
occurs would not be covered by
the vehicle warranty. Do not allow
the wiper arm to touch the
windshield.
To replace the windshield wiper
blade: 1. Pull the windshield wiper assembly away from the
windshield.
2. Squeeze the tabs on each sideof the wiper blade assembly
and slide the assembly off the
end of the wiper arm.
3. Install the new blade onto the
arm and make sure the tabs
are fully set in the locked
position.
4. Repeat the steps for the other wiper.
Rear Wiper Blade Replacement

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 249
Engine Compartment
Fuse Block
LUV and LUW Engines
The engine compartment fuse block
is on the driver side of the vehicle,
near the battery.
Caution
Spilling liquid on any electrical
component on the vehicle may
damage it. Always keep the
covers on any electrical
component.To access the fuses, press the clips
together, and lift the cover. To
reinstall the cover, push the cover
until it is secure.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.
Mini Fuses Usage
1 Antilock Brake System Valve
2 Sunroof
4 Rear Wiper
5 Regulated Voltage Control
6 Antilock Brake System Fluid
7 Automatic Occupant Sensing/ROS
8 Outside Rearview Mirror
10 Rear Window Defogger
12 Heated Outside Rearview Mirror
13 Heated Front Seat
14 Fuel System Control Module 1
15 Flex Fuel

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
250 Vehicle Care
Mini Fuses Usage16 Washer
17 Fuel Pump (1.8L)
18 Engine Control Module 5
19 Fuel System Control Module 2/Leveling
20 Transmission Control Module 1
21 Engine Control Module 1
22 Coil
23 Engine Control Module 4
24 Engine Control Module 3
25 Engine Control Module 2
26 Injector/Ignition Coil
27 Engine Control Module
28 Air Conditioning Compressor Clutch Mini Fuses Usage
29 Transmission Control Module
30 Horn
31 Front Fog Lamps
32 Left High Beam
33 Right High Beam
SPARE Spare
J-Case Fuses Usage
1 Antilock Brake System Pump
2 Front Wiper
3 Blower
4 Run/Crank IEC
6 Cooling Fan K5
7 Cooling Fan K4
8 EVP
9 Start Relays Usage
RLY 1 Front Wiper Control Relay
RLY 2 Front Wiper Speed Relay
RLY 3 Rear Window Defogger Relay
RLY 4 Run/Crank Relay
RLY 6 Fuel Pump Relay (1.8L)
RLY 7 Cooling Fan K2 Relay (1.4L)
RLY 8 Cooling Fan K3 Relay (1.8L), Cooling Fan K3
High Current
Relay (1.4L)
RLY 9 Powertrain Relay
RLY 10 Start High Current Relay
RLY 11 Air Conditioning Compressor Clutch
Relay
RLY 12 High-Beam Relay
RLY 13 Cooling Fan K1 Relay

Chevrolet Sonic Owner Manual (GMNA-Localizing-U.S/Canada-9085902) -
2016 - CRC - 5/27/15
Vehicle Care 251
LWE Engine
The vehicle may not be equipped
with all of the fuses, relays, and
features shown.Mini Fuses Usage
1 Antilock Brake System Valve
2 Sunroof
5 Outside Rearview Mirror
6 AOS/ROS
7 ABS Oil
8 Regulated Voltage Control
9 Rear Wiper
10 Not Used/IBS* 11 Rear Window Defogger
13 Not Used/SAI Valve*
14 Heated Outside Rearview Mirror
15 Heated Seat Front
16 Fuel System Control Module 1
17 Canister Vent
18 Washer Mini Fuses Usage
20 Engine Control Module 5
21 Fuel System Control Module 2/
Leveling
22 Transmission Control Module 1/
DC-DC Converter
24 Engine Control Module 1
25 Coil
26 Engine Control Module 4
27 Engine Control Module 3
28 Engine Control Module 2
29 Injector/ Ignition Coil
30 Engine Control Module
31 Air Conditioning Compressor Clutch