engine CHEVROLET SPARK 2022 Service Manual

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
144 Driving and Operating
Caution
Shifting out of P (Park) or N (Neutral) with
the engine running at high speed may
damage the transmission. The repairs
would not be covered by the vehicle
warranty. Be sure the engine is not
running at high speed when shifting the
vehicle.
Caution
A transmission hot message may display
if the automatic transmission fluid is too
hot. Driving under this condition can
damage the vehicle. Stop and idle the
engine to cool the automatic
transmission fluid. This message clears
when the transmission fluid has cooled
sufficiently.
D : This position is for normal driving.
If more power is needed for passing, press
the accelerator pedal down.
L : This position reduces vehicle speed
without using the brakes by using the
braking effect of engine compression. It can
help control vehicle speed going down steep
hills, on long downhill grades, or on mountain roads, along with using the brakes
off and on. This may prolong the life of the
brake linings.
In the event of a fault, the malfunction
indicator lamp illuminates. See your dealer
for repairs.
Manual Transmission
Caution
Shifting the vehicle initially into any gear
other than 1 (First) or R (Reverse) can
damage the clutch. Shift the manual
transmission in the proper sequence, and
(Continued)
Caution (Continued)
time the gear shifting with the
accelerator to avoid revving the engine
and damaging the clutch.
Caution
The message MANUAL TRANSMISSION
—
RELEASE CLUTCH PEDAL displays and a
chime sounds if the manual transmission
clutch pedal is partially applied for an
extended period of time while the vehicle
is being driven. Driving with the clutch
pedal applied can reduce the life of the
clutch and/or damage it. Fully release the
clutch pedal after each gear change.
Caution
The message REDUCED PERFORMANCE —
REDUCE CLUTCH USE displays and engine
torque is momentarily limited if excessive
manual transmission clutch slip is
detected while the clutch pedal is fully
released. This could be caused by a hot
clutch. Apply less pressure on the
accelerator pedal when accelerating from
(Continued)

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
Driving and Operating 145
Caution (Continued)
a stop. Also, fully release the accelerator
pedal during gear changes. This will allow
the clutch to cool and should prevent
further clutch slip while the clutch pedal
is fully released. If this message displays
repeatedly, see your dealer. Repeated
clutch slip could cause permanent
damage.
1 : Press the clutch pedal and shift into
1 (First). Then, slowly let up on the clutch
pedal as you press the accelerator pedal.
If you have come to a complete stop and it
is hard to shift into 1 (First), put the shift
lever in Neutral and let up on the clutch.
Press the clutch pedal back down. Then shift
into 1 (First).
2 : Press the clutch pedal as you let up on
the accelerator pedal and shift into
2 (Second). Then, slowly let up on the clutch
pedal as you press the accelerator pedal.
3, 4, and 5 : Shift into 3 (Third), 4 (Fourth),
and 5 (Fifth) the same way as for 2 (Second).
Slowly let up on the clutch pedal as you
press the accelerator pedal. To stop, let up on the accelerator pedal and
press the brake pedal. Just before the
vehicle stops, press the clutch pedal and the
brake pedal, and shift to Neutral.
Neutral :
Use this position when you start
or idle the engine.
R : To back up, press down the clutch pedal
and shift into R (Reverse). Let up on the
clutch pedal slowly while pressing the
accelerator pedal.
Caution
Shifting to R (Reverse) while the vehicle is
moving forward could damage the
transmission. The repairs would not be
covered by the vehicle warranty. Shift to
R (Reverse) only after the vehicle is
stopped.
Caution
Do not rest your hand on the shift lever
while driving. The pressure could cause
premature wear in the transmission. The
repairs would not be covered by the
vehicle warranty.
Shift Speeds
{Warning
If you skip a gear when downshifting,
you could lose control of the vehicle. You
could injure yourself or others. Do not
shift down more than one gear at a time
when downshifting.
Up-Shift Light
Vehicles equipped with a manual
transmission may have an up-shift light. This
light indicates when to shift to the next
higher gear for better fuel economy.
For the best fuel economy, accelerate slowly
and shift when the light comes on, and if
the weather, road, and traffic conditions
allow.
It is normal for the light to go on and off if
the accelerator position changes quickly.
Ignore the light during downshifts.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
Driving and Operating 147
Brake Assist
Brake Assist detects rapid brake pedal
applications due to emergency braking
situations and provides additional braking to
activate the Antilock Brake System (ABS) if
the brake pedal is not pushed hard enough
to activate ABS normally. Minor noise, brake
pedal pulsation, and/or pedal movement
during this time may occur. Continue to
apply the brake pedal as the driving
situation dictates. Brake Assist disengages
when the brake pedal is released.
Hill Start Assist (HSA)
{Warning
Do not rely on the HSA feature. HSA does
not replace the need to pay attention
and drive safely. You may not hear or
feel alerts or warnings provided by this
system. Failure to use proper care when
driving may result in injury, death,
or vehicle damage. SeeDefensive Driving
0 125.
When the vehicle is stopped on a grade, Hill
Start Assist (HSA) temporarily prevents the
vehicle from rolling in an unintended
direction during the transition from brake pedal release to accelerator pedal apply. The
brakes release when the accelerator pedal is
applied or automatically release after a few
seconds. The brakes may also release under
other conditions. Do not rely on HSA to hold
the vehicle.
HSA is available when the vehicle is facing
uphill in a forward gear, or when facing
downhill in R (Reverse). The vehicle must
come to a complete stop on a grade for HSA
to activate.
Ride Control Systems
Traction Control/Electronic
Stability Control
System Operation
The vehicle has a Traction Control System
(TCS) and StabiliTrak/Electronic Stability
Control (ESC), an electronic stability control
system. These systems help limit wheel slip
and assist the driver in maintaining control,
especially on slippery road conditions.
TCS activates if it senses that any of the
drive wheels are spinning or beginning to
lose traction. When this happens, TCS
applies the brakes to the spinning wheels
and reduces engine power to limit
wheel spin.
StabiliTrak/ESC activates when the vehicle
senses a difference between the intended
path and the direction the vehicle is actually
traveling. StabiliTrak/ESC selectively applies
braking pressure to any one of the vehicle
wheel brakes to assist the driver in keeping
the vehicle on the intended path.
If cruise control is being used and traction
control or StabiliTrak/ESC begins to limit
wheel spin, cruise control will disengage.
Cruise control may be turned back on when
road conditions allow.
Both systems come on automatically when
the vehicle is started and begins to move.
The systems may be heard or felt while
they are operating or while performing
diagnostic checks. This is normal and does
not mean there is a problem with the
vehicle.
It is recommended to leave both systems on
for normal driving conditions, but it may be
necessary to turn TCS off if the vehicle gets
stuck in sand, mud, ice, or snow. See
If the
Vehicle Is Stuck 0130 and “Turning the
Systems Off and On” later in this section.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
148 Driving and Operating
The indicator light for both systems is in the
instrument cluster. This light will:
.Flash when TCS is limiting wheel spin.
.Flash when StabiliTrak/ESC is activated.
.Turn on and stay on when either system
is not working.
If either system fails to turn on or to
activate, a message displays in the Driver
Information Center (DIC), and
dcomes on
and stays on to indicate that the system is
inactive and is not assisting the driver in
maintaining control. The vehicle is safe to
drive, but driving should be adjusted
accordingly.
If
dcomes on and stays on:
1. Stop the vehicle.
2. Turn the engine off and wait 15 seconds.
3. Start the engine. Drive the vehicle. If
dcomes on and stays
on, the vehicle may need more time to
diagnose the problem. If the condition
persists, see your dealer.
Turning the Systems Off and On
The button for TCS and StabiliTrak/ESC is on
the lower instrument panel to the left of
the steering wheel.
Caution
Do not repeatedly brake or accelerate
heavily when TCS is off. The vehicle
driveline could be damaged. To turn off only TCS, press and release
g.
The Traction Off light
idisplays in the
instrument cluster. The appropriate DIC
message displays.
To turn TCS on again, press and release
g.
The Traction Off light
idisplayed in the
instrument cluster will turn off. The
appropriate DIC message displays.
If TCS is limiting wheel spin when
gis
pressed, the system will not turn off until
the wheels stop spinning.
To turn off both TCS and StabiliTrak/ESC,
press and hold
guntil the Traction Off light
iand StabiliTrak/ESC Off lightgcome on
and stay on in the instrument cluster. The
appropriate DIC message displays.
To turn TCS and StabiliTrak/ESC on again,
press and release
g. The Traction Off light
iand StabiliTrak/ESC Off lightgin the
instrument cluster turn off. The appropriate
DIC message displays.
Adding accessories can affect the vehicle
performance. See Accessories and
Modifications 0162.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
Driving and Operating 157
Warning (Continued)
the windshield, headlamps, and camera
sensors clean and in good repair. Do not
use LDW in bad weather conditions.
How the System Works
LDW utilizes camera sensor installed on the
windshield ahead of the rearview mirror to
detect lane markings. To turn LDW on and
off, press
@on the instrument panel to the
left of the steering wheel. The control
indicator will light when LDW is on. When
LDW is on,
@is green if LDW is available to
warn of a lane departure. If the vehicle
crosses a detected lane marking without
using the turn signal in that direction,
@
changes to amber and flashes.
Additionally, there will be three beeps on
the right or left, depending on the lane
departure direction. LDW will not alert if the turn signal is active
in the direction of lane departure, or if LDW
detects that you are accelerating, braking or
actively steering.
Fuel
Top Tier Fuel
GM recommends the use of TOP TIER
Detergent Gasoline to keep the engine clean,
reduce engine deposits, and maintain
optimal vehicle performance. Look for the
TOP TIER Logo or see www.toptiergas.com
for a list of TOP TIER Detergent Gasoline
marketers and applicable countries.
Recommended Fuel
Use regular unleaded gasoline meeting
ASTM specification D4814 with a posted
octane rating of 87
—(R+M)/2 —or higher.
Do not use gasoline with a posted octane
rating of less than 87, as this may cause
engine knock and will lower fuel economy.
Do not use any fuel labeled E85 or FlexFuel.
Do not use gasoline with ethanol levels
greater than 15% by volume.
Prohibited Fuels
Caution
Do not use fuels with any of the
following conditions; doing so may
damage the vehicle and void its
warranty:
(Continued)

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
158 Driving and Operating
Caution (Continued)
.For vehicles that are not FlexFuel, fuel
labeled greater than 15% ethanol by
volume, such as mid-level ethanol
blends (16–50% ethanol), E85,
or FlexFuel.
.Fuel with any amount of methanol,
methylal, ferrocene, and aniline. These
fuels can corrode metal fuel system
parts or damage plastic and rubber
parts.
.Fuel containing metals such as
methylcyclopentadienyl manganese
tricarbonyl (MMT), which can damage
the emissions control system and
spark plugs.
.Fuel with a posted octane rating of
less than the recommended fuel. Using
this fuel will lower fuel economy and
performance, and may decrease the
life of the emissions catalyst.
Fuels in Foreign Countries
The U.S., Canada, and Mexico post fuel
octane ratings in anti-knock index (AKI). For
fuel not to use in a foreign country, see
Prohibited Fuels0157.
Fuel Additives
TOP TIER Detergent Gasoline is highly
recommended for use with your vehicle.
If your country does not have TOP TIER
Detergent Gasoline, add ACDelco Fuel
System Treatment Plus−Gasoline to the
vehicle’s gasoline fuel tank at every oil
change or 15 000 km (9,000 mi), whichever
occurs first. TOP TIER Detergent Gasoline and
ACDelco Fuel System Treatment Plus
−Gasoline will help keep your vehicle’s
engine fuel deposit free and performing
optimally.
Filling the Tank
An arrow on the fuel gauge indicates which
side of the vehicle the fuel door is on. See
Fuel Gauge 073.
{Warning
Fuel vapors and fuel fires burn violently
and can cause injury or death.
Follow these guidelines to help avoid
injuries to you and others:
.Read and follow all the instructions on
the fuel pump island.
(Continued)
Warning (Continued)
.Turn off the engine when refueling.
.Keep sparks, flames, and smoking
materials away from fuel.
.Do not leave the fuel pump
unattended.
.Avoid using electronic devices while
refueling.
.Do not re-enter the vehicle while
pumping fuel.
.Keep children away from the fuel
pump and never let children
pump fuel.
.Before touching the fill nozzle, touch a
metallic object to discharge static
electricity from your body.
.Fuel can spray out if the fuel cap is
opened too quickly. This spray can
happen if the tank is nearly full, and is
more likely in hot weather. Open the
fuel cap slowly and wait for any hiss
noise to stop, then unscrew the cap all
the way.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
Driving and Operating 159
The fuel door unlocks when the vehicle
doors are unlocked. SeeRemote Keyless
Entry (RKE) System Operation (Key Access)
0 9or
Remote Keyless Entry (RKE) System
Operation (Keyless Access) 011.
To open the fuel door, lift the fuel door
release lever. The lever is on the floor, on
the left front side of the driver seat.
Turn the fuel cap counterclockwise to
remove. When refueling, hang the fuel cap
from the hook on the fuel door. Fully insert
and latch the fill nozzle, begin fueling.
{Warning
Overfilling the fuel tank by more than
three clicks of a standard fill nozzle may
cause:
.Vehicle performance issues, including
engine stalling and damage to the fuel
system.
.Fuel spills.
.Under certain conditions, fuel fires.
Be careful not to spill fuel. Wait five seconds
after you have finished pumping before
removing the fill nozzle. Clean fuel from painted surfaces as soon as possible. See
Exterior Care
0217. Reinstall the cap by
turning it clockwise until it clicks. Push the
fuel door closed until it latches.
{Warning
If a fire starts while you are refueling, do
not remove the fill nozzle. Shut off the
flow of fuel by shutting off the pump or
by notifying the station attendant. Leave
the area immediately.
Caution
If a new fuel cap is needed, get the right
type of cap from your dealer. The wrong
type of fuel cap may not fit properly,
may turn on the malfunction indicator
lamp, and could damage the fuel system
and emissions system. See Malfunction
Indicator Lamp (Check Engine Light) 075.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
160 Driving and Operating
Filling a Portable Fuel Container
{Warning
Never fill a portable fuel container while
it is in the vehicle. Static electricity
discharge from the container can ignite
the fuel vapor. You or others could be
badly burned and the vehicle could be
damaged. To help avoid injury to you
and others:
.Dispense fuel only into approved
containers.
.Do not fill a container while it is
inside a vehicle, in a vehicle's trunk, in
a pickup bed, or on any surface other
than the ground.
.Bring the fill nozzle in contact with
the inside of the fill opening before
operating the nozzle. Maintain contact
until filling is complete.
.Keep sparks, flames, and smoking
materials away from fuel.
.Avoid using electronic devices while
pumping fuel.
Trailer Towing
General Towing Information
{Warning
Never tow a trailer with your vehicle.
It was not designed or intended to tow a
trailer.
Conversions and Add-Ons
Add-On Electrical Equipment
{Warning
The Data Link Connector (DLC) is used for
vehicle service and Emission Inspection/
Maintenance testing. SeeMalfunction
Indicator Lamp (Check Engine Light) 075.
A device connected to the DLC —such as
an aftermarket fleet or driver-behavior
tracking device —may interfere with
vehicle systems. This could affect vehicle
operation and cause a crash. Such devices
may also access information stored in the
vehicle’s systems.
Caution
Some electrical equipment can damage
the vehicle or cause components to not
work and would not be covered by the
vehicle warranty. Always check with your
dealer before adding electrical equipment.
Add-on equipment can drain the vehicle's
12-volt battery, even if the vehicle is not
operating.
The vehicle has an airbag system. Before
attempting to add anything electrical to the
vehicle, see Servicing the Airbag-Equipped
Vehicle 045 and
Adding Equipment to the Airbag-Equipped
Vehicle 045.

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
Vehicle Care 161
Vehicle Care
General Information
General Information . . . . . . . . . . . . . . . . . . . 162
California Proposition 65 Warning . . . . . 162
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . . . . . . . . . . 162
Accessories and Modifications . . . . . . . . . 162
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . 163
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Engine Compartment Overview . . . . . . . . 165
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Engine Oil Life System . . . . . . . . . . . . . . . . 168
Automatic Transmission Fluid . . . . . . . . . 169
Manual Transmission Fluid . . . . . . . . . . . . 169
Hydraulic Clutch . . . . . . . . . . . . . . . . . . . . . . . 169
Engine Air Cleaner/Filter . . . . . . . . . . . . . . 169
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 170
Engine Overheating . . . . . . . . . . . . . . . . . . . . 173
Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Battery - North America . . . . . . . . . . . . . . . 176
Starter Switch Check . . . . . . . . . . . . . . . . . . . 178
Automatic Transmission Shift Lock Control Function Check . . . . . . . . . . . . . . 178
Ignition Transmission Lock Check . . . . . . 178 Park Brake and P (Park) Mechanism
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Wiper Blade Replacement . . . . . . . . . . . . . 179
Windshield Replacement . . . . . . . . . . . . . . 180
Gas Strut(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Headlamp Aiming
Front Headlamp Aiming . . . . . . . . . . . . . . . . 181
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . 181
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . 181
High Intensity Discharge (HID) Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Headlamps, Front Turn Signal, Sidemarker, and Parking Lamps . . . . . . 182
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps . . . . . . . . . . . . . . . . . . . . . . 184
License Plate Lamp . . . . . . . . . . . . . . . . . . . . 184
Electrical System
Electrical System Overload . . . . . . . . . . . . . 185
Fuses and Circuit Breakers . . . . . . . . . . . . . 185
Engine Compartment Fuse Block . . . . . . 186
Instrument Panel Fuse Block . . . . . . . . . . . 188
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
All-Season Tires . . . . . . . . . . . . . . . . . . . . . . . 190
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . . 191 Tire Designations . . . . . . . . . . . . . . . . . . . . . . 193
Tire Terminology and Definitions . . . . . . 193
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Tire Pressure Monitor System . . . . . . . . . 196
Tire Pressure Monitor Operation . . . . . . . 197
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . 199
Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 200
When It Is Time for New Tires . . . . . . . . 201
Buying New Tires . . . . . . . . . . . . . . . . . . . . . 202
Different Size Tires and Wheels . . . . . . . 203
Wheel Covers . . . . . . . . . . . . . . . . . . . . . . . . . 203
Uniform Tire Quality Grading . . . . . . . . . 203
Wheel Alignment and Tire Balance . . . . 204
Wheel Replacement . . . . . . . . . . . . . . . . . . . 204
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . 205
Tire Changing . . . . . . . . . . . . . . . . . . . . . . . . . 207
Compact Spare Tire . . . . . . . . . . . . . . . . . . . . 210
Jump Starting
Jump Starting - North America . . . . . . . . . 211
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . 213
Recreational Vehicle Towing . . . . . . . . . . . 214
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Interior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223

Chevrolet Spark Owner Manual (GMNA-Localizing-U.S./Canada-14622955) -
2021 - CRC - 8/17/20
162 Vehicle Care
General Information
For service and parts needs, visit your
dealer. You will receive genuine GM parts
and GM-trained and supported service
people.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
{Warning
Most motor vehicles, including this one,
as well as many of its service parts and
fluids, contain and/or emit chemicals
known to the State of California to cause(Continued)
Warning (Continued)
cancer and birth defects or other
reproductive harm. Engine exhaust, many
parts and systems, many fluids, and
some component wear by-products
contain and/or emit these chemicals. For
more information go to
www.P65Warnings.ca.gov/
passenger-vehicle.
See Battery - North America 0176 and
Jump Starting - North America 0211 and the
back cover.
California Perchlorate Materials
Requirements
Certain types of automotive applications,
such as airbag initiators, seat belt
pretensioners, and lithium batteries
contained in electronic keys, may contain
perchlorate materials. Perchlorate Material –
special handling may apply. See
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and Modifications
Adding non-dealer accessories or making
modifications to the vehicle can affect
vehicle performance and safety, including
such things as airbags, braking, stability,
ride and handling, emissions systems,
aerodynamics, durability, and electronic
systems like antilock brakes, traction control,
and stability control. These accessories or
modifications could even cause malfunction
or damage not covered by the vehicle
warranty.
Damage to suspension components caused
by modifying vehicle height outside of
factory settings will not be covered by the
vehicle warranty.
Damage to vehicle components resulting
from modifications or the installation or use
of non-GM certified parts, including control
module or software modifications, is not
covered under the terms of the vehicle
warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement
and function with other systems on the
vehicle. See your dealer to accessorize the
vehicle using genuine GM Accessories
installed by a dealer technician.