belt CHEVROLET SUBURBAN 1994 Service Manual

Wheel Nut Torque
For vehicles with dual wheels, when the vehicle, wheel or fasteners are new,
have the torque set at
the first 100, 1,000 and 6,000 miles (160, 1600 and
9600 km). Use the torque specified in the appropriate Specification Chart
later
in this section.
Single Belt Accessory Drive
If your new vehicle uses a serpentine belt, it is lighter, and more durable
than systems with several belts.
The belt
ruIl 'li'vkf br iir6und the pulleys or^ the engine. A tensione'r'n'iay be
used to keep the belt tight at all times. The tensioner also makes replacing
the belt easier
if you need to replace the belt, be sure to get the correct
replacement belt. Your dealership
or parts supplier can help you with this.
The Accessory Drive Belt Routing label on your vehicle will show you how
to route the belt your vehicle uses.
Windshield Wiper Blade lnserts
To replace your
windshield wiper
blade inserts, lift the
wiper arm and rotate
the blade until
it is
facing
away from the
windshield.
Unlatch the end
of the insert from the holding clips. Remove the insert and
slide
a new one in place. Make sure the blade is secured in the clips.
Air Conditioning
Every now and then have your dealership check your air conditioning
system to be sure
it has not lost any cooling ability. If you think the system
is not working properly, have your dealership check it out as soon as
possible.
The air conditioning will not work when the temperature
is below 40°F
(4°C).
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Buying New Tires
To find out what kind and size of tires you need, look at the
CertificatiodTire label.
The tires installed
on your vehicle when it was new had a Tire Performance
Criteria Specification (TPC Spec) number on each tire’s sidewall. When you
get new tires, get ones with that same TPC Spec number. That way, your
vehicle will continue to have tires that are designed to give proper
endurance, handling, speed rating, traction, ride and other things during
normal service on your vehicle. If your tires have an all-season tread
design, the TPC number
will be followed by a “MS” (for mud and snow).
If you ever replace your tires with those not having a TPC Spec number,
make sure they
are the same size, load range, speed rating and construction
type (bias, bias-belted or radial)
as your original tires.
Uniform Tire Quality Grading
The following information relates to the system developed by the United
States National Highway Traffic Safety Administration which grades tires
by treadwear, traction and temperature performance. (This applies
only to
vehicles sold
in the United States.)
Treadwear
The treadwear grade is a comparative rating based on the wear rate of the
tire when tested under controlled conditions on a specified government test
course. For example, a tire graded
150 would wear one and a half ( 1 1 /2)
times as well on the government course as a tire graded 100. The relative
performance of tires depends upon the actual conditions
of their use,
however, and may depart significantly from the norm due to variations
in
driving habits, service practices and differences in road characteristics and
climate.
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Cleaning Vinyl
Use warm water and a clean cloth.
Rub with a clean, damp cloth to remove dirt. You may have to do it
more than once.
Things like tar, asphalt and shoe polish will stain if you don’t get them
off quickly. Use a clean cloth and a solvent-type vinyl cleaner.
Cleaning Leather
Use a soft cloth with lukewarm water and a mild soap or saddle soap.
For stubborn stains, use a mild solution of 10% isopropyl alcohol
(rubbing alcohol) and
90% water.
Never use oils, varnishes, solvent-based or abrasive cleaners, furniture
Soiled leather should be cleaned immediately. If dirt is allowed to work
polish
or shoe polish on leather.
into finish, it can harm the leather.
Cleaning the Top of the Instrument Panel
Use only mild soap and water to clean the top surfaces of the instrument
panel. Sprays containing silicones or waxes may cause annoying reflections
in the windshield and even make it difficult to see through the windshield
under certain conditions.
Care of Safety Belts
Keep belts clean and dry.
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Fuses and Circuit Breakers
NAME CIRCUITS PROTECTED
Gages Turn-B/U
EMC/Ign
Inj. A
Brake
AC/Htr
Ctsy Park
LP
P. Lps
Stop/Haz.
Wiper
Radio Acc/Ign.
Acc/Batt.
Crank
4WD DRL
RR Wpr.
TIC Re1 Cruise Control,
4 WD Display
Illum. Rear Window Defogger
Timer, Aux. Batt. Relay Feed,
Safety Belt Buzzer Timer,
Cluster Ign. Feed
Back-up Lamps, Turn Signals
T.C.C., Air Diverter, E.S.C.,
E.G.R., E.C.M. Ign. R.W.A.L.
Brake Switch
Throttle Body Injectors
A.B.S. Cluster-Speed0
H.V.A.C.
4 WD, Aux. Batt.
Relay
Dome Lamp, Ctsy. and Glove
Box Lps. (TR-9), Radio
(Memory-Clock)
FUSE CIRCUIT
BREAKER
20 Amp
15 Amp
10 Amp
10 Amp
15 Amp
25 Amp
20 Amp
Horn Relay,
Horn Feed, Park 20 Amp
Lamps
C49 SW Illum., Headlamp
“On” 5 Amp
Warning, Radio Illum.,
H.V.A.C.
Illum.
Haz. Flasher, Seat Belt Buzzer,
Stop
Lmps., A.B.S. Memory
Windshield Wiper, Washer
Radio Feed Pwr. Windows
Door Locks, Rear Window
Defogger
Crank, Discreet
Four Wheel Drive
Daytime Running Lights
Rear Window Wipermasher
Cigar Lighter, Rear Hatch
Release
15 Amp
25 Amp
10 Amp
5 Amp
25 Amp
15 Amp
25 Amp
25 Amp
30 Amp
30 Amp
*An inline fuse is used for the underhood lamp
Do not use fuses of higher amperage than those recommended above.
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LAMP OR BULB
INSTRUMENT
P ANEL
Transmission Indicator (PRNDL)
Daytime Running Lights Indicator?'
Charging System Indicator Lamp
Instrument Cluster Illumination -Gage
Cluster
Instrument Cluster Illumination
-Tachometer Cluster
Headlamp Beam Indicator
Directional Signal Indicator
Brake Warning Indicator
Safety Belt Warning
Check Gages Indicator Malfunction Indicator ("Service Engine
Soon") Lamp
Upshift Indicator
Glow Plugs Lamp*:"
Low Coolant Lamp**
Water
in Fuel Lamp**
Service Throttle
Soon Lamp**
'k*Diesel only
'fCanadian Vehicles only
TRADE NO.
161 74
74
194
194 74
74
74
74
74 74
74
74 74
74
74
6
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GASOLINE ENGINES WITH HEAVY DUTY EMISSIONS
- MAINTENANCE SCHEDULE yf
Item Miles (000) 3
No. Kilometers (000) 5 Service
I
1 Engine Oil Change*-Every 3 Months, or t
Oil Filter Change*-Every 3 Months, or t
12 Chassis Lubrication-Every 12 Months, or I+
II
3 Clutch Fork Ball Stud Lubrication (5-speed manual
transmission with deeplow only)
Cooling System Service*-Every 24 Months or
Air Cleaner Filter Replacement* Front Wheel Bearing Repack
Transmission Service
**
Fuel Filter Replacement*
10
11
12
13
14
15
16
17
18
I9
Spark Plugs Replacement*
Spark Plug Wire Inspection*
EGR System Inspection*
Electronic Vacuum Regulator Valve (EVRV)
Inspection*
Engine Timing Checkk
Fuel Tank, Cap and Lines Inspection
*
Thermostatically Controlled Air Cleaner
Inspectionk
Engine Accessory Drive (Serpentine) Belt
Inspection*
Evaporative Control System Inspection*
Shields and Underhood Insulation InspectionA.
20
21
-
23
24
-
Air Intake System InspectionA. I
Brake Systems Inspection** I
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in the Index.
A A Noise Emission Control Service
Applicable only to vehicles sold in the United States
t To determine the emissions classification of your engine, refer to “Selecting the Proper
Maintenance Chart” in this section.
TO404
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DlES€L ENGINES - MAINTENANCE SCHEDULE Ifi
Item
No.
1
-
8 CDRV System Inspection*
9 Fuel Filter Replacement*
12 EGR System Inspection*
17 Engine Accessory Drive (Serpentine) Belt Inspection*
19 Shields and Underhood Insulation
20 Air Intake System InspectionAD
0 0
InspectionAH 0 0
21 Thermostatically Controlled Engine Cooling Fan 0 0
CheckAH-Every 12 Months or
22 Exhaust Pressure Regulator Valve
Inspection*
23 Tire and Wheel Rotation**
0 0
24 Drive Axle Service** 0 0 0 0
25 Brake Systems Inspection**
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in this section,
A A Noise Emission Control Service
H Applicable only to vehicles sold in the United States.
t This maintenance scheduled applies to all diesel engines available.
TO4
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12.
13.
14.
15.
16.
17.
18.
19.
20.
EGR SYSTEM INSPECTION* - Conduct EGR SYSTEM CHECK
as described in the Service Manual.
ELECTRONIC VACUUM REGULATOR VALVE (EVRV)
INSPECTION*
- Inspect filter for excessive contamination or
plugging. If required, clean element with a solution of biodegradable
soap and water, let dry and reinstall element.
ENGINE TIMING CHECK AND DISTRIBUTOR CHECK (SOME
MODELS)*$
- Adjust timing to underhood label specifications.
Inspect
the inside and outside of the distributor cap and rotor for cracks,
carbon tracking and corrosion. Clean
or replace as needed,
FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
THERMOSTATICALLY CONTROLLED AIR CLEANER
INSPECTION*A
- (If so equipped.) Inspect all hoses and ducts for
proper hook-up.
Be sure the valve works properly.
SINGLE ENGINE ACCESSORY DRIVE (SERPENTINE) BELT
INSPECTION*
- Inspect belt. Look for cracks, fraying, wear, and
proper tension. Adjust or replace
as needed.
Check all
fuel and vapor lines and hoses for proper hookup, routing,
and condition. Check that the purge valve works properly,
if equipped.
Replace as needed.
SHIELDS AND UNDERHOOD INSULATION INSPECTIONAV
- Inspect shields and underhood insulation for damage or looseness.
Adjust or replace
as required.
AIR INTAKE SYSTEM INSPECTIONAV - Check the air intake
system installation to see that gaskets are sealed properly and all hose
connections, fasteners, and other components are tight. Also check to
be sure that
the air cleaner housing is properly seated, that the cover fits
tightly, and the wing nuts are tight. Tighten connections and fasteners
or replace damaged parts
as required.
'% An Emission Control Service
ANoise Emission Control Service
P'Applicable only to vehicles sold
in the United States
$The California Air Resources Board
has determined that the failure to
perform this maintenance item will not nullify
the emission warranty or
limit recall liability prior to the completion of the vehicle \
useful life.
General Motors, however, urges that
all recommended maintenance
services be performed at the indicated intervals and the maintenance be \
recorded.
EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -
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Lap and Shoulder Belts Condition and Operation - Inspect belt system,
including webbing, buckles, latch plates, retractors, guide loops\
and
anchors. Have
a belt assembly replaced if the webbing has been cut or
otherwise damaged.
Body Lubrication Service - Lubricate all body door hinges with engine
oil.
Also lubricate the tailgate, tailgate handle pivot points, and tailgate
mounted spare tire carrier (if equipped). Lubricate the body hood,
fuel door
and rear compartment hinges, latches and locks including interior glove box
and console doors, and any folding seat hardware. Lubricate the hood safety
lever pivot and prop rod pivot. More frequent lubrication may be required
when exposed to
a corrosive environment.
Periodic Maintenance Inspections - Listed below are inspections and
services which should be performed at least twice
a year (for instance each
spring or fall). You should let your
GM dealer’s service department or other
qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Steering and Suspension Inspection? - Inspect front and rear suspension
and steering system for damaged, loose or missing parts, signs
of wear or
lack of lubrication. Inspect power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc. Lubricate the steering linkage.
Accelerator Control System - On gasoline engines, lubricate the pivot at
the
TBI throttle lever stud with engine oil. Do not oil any accelerator or
cruise control cables. Replace any cables that have high effort or excessive
wear.
Exhaust System Inspection - Inspect the complete system including the
three-way catalytic converter. Inspect the body near
the exhaust system.
Look for broken, damaged, missing or out-of-position parts,
as well as,
open seams, holes, loose connections or other conditions which could cause
a heat buildup
in the floor pan or could let exhaust fumes seep into the
passenger compartments.
Drive Axle Service? - Check readfront axle tluid level and add as needed,
Check constant velocity joints and axle seals for leaking.
Transfer Case (Four-wheel Drive) Inspection+ - Every 12 months or at
oil change intervals, check front axle and transfer case and add lubricant
when necessary. Oil the control lever pivot point and all exposed control
linkage. Check
vent hose at transfer case for kinks and proper installation.
More frequent lubrication may be required on heavy-duty or off-road use.
?A fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
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Index
A
Aircleaner ................................................... 6-27
Air Conditioning ............................................ 3.5, 6.83
Rear (Wagon Models)
........................................... 3-8
Refrigerant Capacity
........................................... 6-83
SystemControls
............................................... 3-8
Antenna, Fixed Mast
............................................. 3-22
Alternative Dispute Resolution Program
............................... 8-3
Antilock Brakes (See “Brakes”) System Warning Light 2-68
Appearancecare
................................................ 6-69
Materials
.................................................... 6-77
Audiosystems
.................................................. 3-12
AMRadio
................................................... 3-12
AM-FM Stereo Audio System with Cassette Deck
................... 3-14
AM-FM Stereo Audio System with Cassette Deck and Equalizer
........ 3-18
CassetteDeck
................................................... 3-20
Cassette Tape Player Care
......................................... 3-22
Automatic Transmission
.......................................... 2-21
Fluid
....................................................... 6-28
Axle ..................................................... 2-32, 6-33
Front
....................................................... 6-35
Rear
........................................................ 6-33
RearLockin
e; ................................................. 6-33
B
Battery ........................................................ 6-49
Belts (See “Safety Belts”)
Better Business Bureau
............................................ 8-3
Blizzard
....................................................... 4-33
Brakes
Adjustment
.................................................. 6-45
Antilock
..................................................... 4-6
Antilock Warning Light
........................................ 2-68
Fluid
....................................................... 6-44
Four-wheel Antilock
........................................... 4-7
Hydro-Boost System (Hydraulic Pump) ........................... 642
Master Cylinder
.............................................. 643
Parking
..................................................... 2-26
PedalTravel
................................................. 6-45
Replacing Parts ............................................... 6-46
System Warning Light
......................................... 2-69
Trailer
................................................. 4-36, 440
Wear Indicators
............................................... 645
Braking
......................................................... 4-5
In Emergencies
................................................ 4-7
Break-In, New Vehicle
........................................... 2-11
Bulb Replacement ............................................... 6-50
Replacement Chart
............................................ 6-86
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