service CHEVROLET SUBURBAN 2005 9.G Repair Manual

5. If you have a four-wheel-drive vehicle, be sure the
transfer case is in a drive gear and not in NEUTRAL.
6. Release the regular brakes.
{CAUTION:
It can be dangerous to get out of your vehicle if
the shift lever is not fully in PARK (P) with the
parking brake rmly set. Your vehicle can roll.
If you have left the engine running, the vehicle
can move suddenly. You or others could be
injured. To be sure your vehicle will not move,
even when you are on fairly level ground, use
the steps that follow.
Always put the shift lever fully in PARK (P) with
the parking brake rmly set.
If the transfer case on four-wheel-drive vehicles
is in NEUTRAL, your vehicle will be free to roll,
even if your shift lever is in PARK (P). So, be
sure the transfer case is in a drive gear — not
in NEUTRAL.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store
the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission uid (don’t overll),
engine oil, axle lubricant, belts, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you nd them quickly. If
you’re trailering, it’s a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-78

Electric Brake Control Jumper
{CAUTION:
Be sure to use only the correct trailer brake
harness, the one intended for use on your
vehicle. If you use some other trailer brake
harness, even if it seems to t, your trailer
brakes may not work at all. You could have a
crash in which you or others could be injured.
Use only the trailer brake harness intended for
your vehicle. If it is no longer available to you,
be sure to get a proper replacement from
your dealer.This harness is included with your vehicle as part of the
heavy-duty trailer wiring package.
This harness is for an electric brake controller and
includes a trailer battery feed fuse. It should be installed
by your dealer or a qualied service center.
This harness is new for your vehicle, and you will not be
able to use a harness from an earlier model year.
4-81

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuel E-85 (85% Ethanol).................................5-6
Fuels in Foreign Countries...............................5-8
Filling the Tank..............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-16
Engine Oil Life System..................................5-19
Engine Air Cleaner/Filter................................5-21
Automatic Transmission Fluid.........................5-23
Engine Coolant.............................................5-26
Coolant Surge Tank Pressure Cap..................5-28
Engine Overheating.......................................5-28
Overheated Engine Protection
Operating Mode........................................5-30Cooling System............................................5-30
Engine Fan Noise.........................................5-35
Power Steering Fluid.....................................5-36
Windshield Washer Fluid................................5-37
Brakes........................................................5-38
Battery........................................................5-41
Jump Starting...............................................5-42
All-Wheel Drive..............................................5-47
Rear Axle.......................................................5-48
Four-Wheel Drive............................................5-49
Front Axle......................................................5-50
Bulb Replacement..........................................5-52
Halogen Bulbs..............................................5-52
Headlamps..................................................5-52
Front Turn Signal, Sidemarker and Daytime
Running Lamps.........................................5-53
Side Identication Marker Lamps.....................5-54
Roof Marker Lamps......................................5-55
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-57
Replacement Bulbs.......................................5-58
Windshield Wiper Blade Replacement..............5-59
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-60
Tire Sidewall Labelling...................................5-61
Tire Terminology and Denitions.....................5-64
Ination - Tire Pressure.................................5-66
Tire Pressure Monitor System.........................5-67
Tire Inspection and Rotation...........................5-70
When It Is Time for New Tires.......................5-71
Buying New Tires.........................................5-72
Uniform Tire Quality Grading..........................5-73
Wheel Alignment and Tire Balance..................5-74
Wheel Replacement......................................5-74
Tire Chains..................................................5-76
If a Tire Goes Flat........................................5-77
Changing a Flat Tire.....................................5-78
Removing the Spare Tire and Tools................5-79
Removing the Flat Tire and Installing the
Spare Tire................................................5-83
Secondary Latch System...............................5-89
Storing a Flat or Spare Tire and Tools............5-92
Spare Tire...................................................5-97
Appearance Care............................................5-97
Cleaning the Inside of Your Vehicle.................5-98
Fabric/Carpet...............................................5-99
Leather......................................................5-100
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-100Care of Safety Belts....................................5-101
Weatherstrips.............................................5-101
Washing Your Vehicle..................................5-101
Cleaning Exterior Lamps/Lenses....................5-101
Finish Care................................................5-102
Windshield, Backglass, and Wiper Blades.......5-102
Aluminum or Chrome-Plated Wheels..............5-103
Tires.........................................................5-104
Sheet Metal Damage...................................5-104
Finish Damage...........................................5-104
Underbody Maintenance...............................5-104
Chemical Paint Spotting...............................5-104
Vehicle Care/Appearance Materials................5-105
Vehicle Identication.....................................5-106
Vehicle Identication Number (VIN)................5-106
Service Parts Identication Label...................5-106
Electrical System..........................................5-107
Add-On Electrical Equipment.........................5-107
Windshield Wiper Fuses...............................5-107
Power Windows and Other Power Options......5-107
Fuses and Circuit Breakers..........................5-107
Instrument Panel Fuse Block........................5-108
Center Instrument Panel Fuse Block..............5-110
Underhood Fuse Block................................5-111
Capacities and Specications........................5-116
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many uids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an airbag system. Before attempting to
do your own service work, seeServicing Your
Airbag-Equipped Vehicle on page 1-82.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeeMaintenance Record on page 6-16.{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
Be sure you have sufficient knowledge,
experience, the proper replacement parts,
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts, and
other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airow around it. This may cause wind
noise and affect windshield washer performance. Check
with your dealer before adding equipment to the
outside of your vehicle.
5-4

Fuel
Gasoline
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication
Number (VIN) on page 5-106.
If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you may use either regular unleaded gasoline or
ethanol fuel containing up to 85% ethanol (E-85);
also seeFuel E-85 (85% Ethanol) on page 5-6.Inall
other engines, use only regular unleaded gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted octane
of 87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If this
occurs, use a gasoline rated at 87 octane or higher as
soon as possible. Otherwise, you might damage
your engine. A little pinging noise when you accelerate
or drive uphill is considered normal. This does not
indicate a problem exists or that a higher-octane fuel is
necessary. If you are using 87 octane or higher-octane
fuel and hear heavy knocking, your engine needs
service.
Gasoline Specications
It is recommended that gasoline meet specications
which were developed by automobile manufacturers
around the world and contained in the World-Wide Fuel
Charter which is available from the Alliance of Automobile
Manufacturers at www.autoalliance.org/fuel_charter.htm.
Gasoline meeting these specications could provide
improved driveability and emission control system
performance compared to other gasoline.
California Fuel
If your vehicle is certied to meet California Emission
Standards, it is designed to operate on fuels that
meet California specications. See the underhood
emission control label. If this fuel is not available
in states adopting California emissions standards, your
vehicle will operate satisfactorily on fuels meeting
federal specications, but emission control system
performance may be affected. The malfunction indicator
lamp may turn on and your vehicle may fail a
smog-check test. SeeMalfunction Indicator Lamp on
page 3-48. If this occurs, return to your authorized GM
dealer for diagnosis. If it is determined that the
condition is caused by the type of fuel used, repairs
may not be covered by your warranty.
5-5

Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work
properly. In most cases, you should not have to add
anything to your fuel. However, some gasolines contain
only the minimum amount of additive required to
meet U.S. Environmental Protection Agency regulations.
General Motors recommends that you buy gasolines
that are advertised to help keep fuel injectors and intake
valves clean. If your vehicle experiences problems
due to dirty injectors or valves, try a different brand of
gasoline. Also, your GM dealer has additives that
will help correct and prevent most deposit-related
problems.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specications described earlier.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.Some gasolines that are not reformulated for low
emissions may contain an octane-enhancing additive
called methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant where you buy
gasoline whether the fuel contains MMT. General Motors
does not recommend the use of such gasolines.
Fuels containing MMT can reduce the life of spark plugs
and the performance of the emission control system
may be affected. The malfunction indicator lamp
may turn on. If this occurs, return to your authorized GM
dealer for service.
Fuel E-85 (85% Ethanol)
The 8th digit of your vehicle identication number (VIN)
shows the code letter or number that identies your
engine. You will nd the VIN at the top left of the
instrument panel. SeeVehicle Identication
Number (VIN) on page 5-106.
If your vehicle has the 5.3L V8 engine (VIN Code Z
only), you may use either regular unleaded gasoline or
ethanol fuel containing up to 85% ethanol (E-85);
also seeFuel on page 5-5. In all other engines, including
the 5.3L V8 (VIN Code T), use only regular unleaded
gasoline.
Only vehicles that have the 5.3L V8 engine
(VIN Code Z) may use 85% ethanol fuel (E-85).
5-6

General Motors encourages the use of E-85 in vehicles
that are designed to use it. The ethanol in E-85 is a
“renewable” fuel, meaning it is made from renewable
sources such as corn and other crops.
Many service stations will not have an 85% ethanol
fuel (E-85) pump available. The U. S. Department
of Energy has an alternative fuels website
(http://www.afdc.doe.gov/refueling_mapsite.shtml) that
can help you nd E-85 fuel. Those stations that do have
E-85 should have a label indicating ethanol content.
Do not use the fuel if the ethanol content isgreaterthan
85%. Your vehicle may not operate properly if the
ethanol content is greater than 85%.
At a minimum, E-85 should meet
ASTM Specication D 5798.
To ensure quick starts in the wintertime, the E-85 fuel
must be formulated properly for your climate according
to ASTM specication D 5798. If you have trouble
starting on E-85, it may be because your E-85 fuel is
not properly formulated for your climate. If this happens,
switching to gasoline or adding gasoline to your fuel
tank may improve starting. Your vehicle is designed to
accommodate a mixture of gasoline and E-85 fuel.For good starting and heater efficiency below 32°F
(0°C), the fuel mix in the fuel tank should contain no
more than 70% ethanol.
E-85 has less energy per gallon than gasoline, so you
will need to rell your fuel tank more often when
using E-85 than when you are using gasoline. Regular
unleaded gasoline is recommended when pulling a
trailer. For payload capacity with ethanol fuel, see
Loading Your Vehicle on page 4-52.
Notice:Some additives are not compatible with
E-85 fuel and may harm your fuel system. Damage
caused by additives would not be covered by
your new vehicle warranty. Do not use additives
with E-85 fuel.
Notice:Your vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in your fuel
system and also damage the plastic and rubber
parts. That damage would not be covered under
your warranty.
5-7

If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Do not add anything to your oil. The recommended
oils with the starburst symbol that meet GM
Standard GM6094M are all you will need for good
performance and engine protection.
Engine Oil Life System
When to Change Engine Oil
Your vehicle has a computer system that lets you know
when to change the engine oil and lter. This is
based on engine revolutions and engine temperature,
and not on mileage. Based on driving conditions,
the mileage at which an oil change will be indicated can
vary considerably. For the oil life system to work
properly, you must reset the system every time the oil
is changed.When the system has calculated that oil life has been
diminished, it will indicate that an oil change is
necessary. A CHANGE ENGINE OIL message will
come on. Change your oil as soon as possible within
the next 600 miles (1 000 km). It is possible that, if you
are driving under the best conditions, the oil life
system may not indicate that an oil change is necessary
for over a year. However, your engine oil and lter
must be changed at least once a year and at this time
the system must be reset. Your dealer has GM-trained
service people who will perform this work using
genuine GM parts and reset the system. It is also
important to check your oil regularly and keep it at the
proper level.
If the system is ever reset accidentally, you must
change your oil at 3,000 miles (5 000 km) since your
last oil change. Remember to reset the oil life system
whenever the oil is changed.
5-19