transmission CHEVROLET TRACKER 1993 Workshop Manual

Maintenance Schedule
Section D: Recommended Fluids and Lubricants (Cont.)
USAGE FLUID/LUBRICANT
I Manual Transmission I SAE 75W-90 GL-4 (GM Part No. 12345871 Castrol@ Syntorq GL-4 or equivalent). I
Manual Transmission Chassis lubricant meeting requirements of NLGT Grade 2, Category LB or GC-LB (GM Part No.
Shift Linkage 1052497 or equivalent).
Key Lock Cylinders Lubricate with Multi-Purpose Lubricant (GM Part
No. 12345120) or synthetic SAE 5W-30 engine oil
or silicone lubricant (GM Part No. 1052276 or 1052277).
Automatic Transmission Engine oil.
Shift Linkage
Clutch Linkage Pivot Lithium base grease.
Points
Floor Shift Linkage Engine oil.
~~ ~ ~ ~~~
Chassis Lubrication Chassis lubricant meeting requirements of NLGI Grade 2, Category LB or GC-LB (GM Part No.
Windshield Washer Sol- GM Optikleen@ Washer Solvent (GM Part No. 1051515) or equivalent.
vent
Rear Axle (All)
SAE 75W-90 GL-5 Hypoid Gear Lubricant (GM Part No. 12345977).
Front Axle (Four-wheel
Drive) 1052497
or equivalent).
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Customer Assistance Information
1993 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing of your vehicle can be purchased by filling out the Service Publications Order Form
in this book and mailing it with your check, money order or credit card information to Helm. Incormrated (address listed below).
CURRENT PUBLICATIONS FOR 1993 GEO TRACKER
PRODUCT SERVICE PUBLICATIONS
Product Service Publications (PSP’s), are bulletins, lettersand articles
published for trained dealer service personnel. See Service Publica-
tions listed previously in this section.
A cumulative index is published quarterly during the current model
year. The indexes list all PSP’s published by Chevrolet in the model year.
PSP Index and Summaries
Year Form Number Price
1992 PSPI-92 .............................. Free
1991 PSPI-91..
.............................. Free
1990 PSPI-90
............................... Free
NOTE: Form Numbers for individual Product Service Publications may
be found in the PSP Index. Prices are $4.00 for the first PSP and $2.00
for each additional PSP on the same order.
PSP Bound Bulletin Book (Complete Year Bulletins)
Year Description Form Number Price
1991 All PSP’S .................... PSP-91-4 40.00
1990 All PSP’S
.................... PSP-90-4 40.00
For subscription information call Helm, Incorporated.
SERVICE MANUALS
Service Manuals have the diagnosis, repair and overhaul information
on engines, transmission, axle, suspension, brakes, electrical, steer-
ing, body, etc.
Model rorm Number Price
1993 Geo Tracker
.................. ST-377-93 $43.00
‘Please specify special body or engine types on order form. Write
information in the Form Number column. For example: Turbo,
Convertible.
OWNER’S INFORMATION
Owner publications are written directly for owners and intended to pro-
vide basic operational information about the vehicle. The Owner’s
Manual includes the Maintenance Schedule for all models.
1993 Geo Tracker Owner’s Manual
In Portfolio:
Includes Porffolio, Owner’s Manual and Warranty Booklet.
1993 Geo Tracker In-Portfolio
.......... .lo213040 $15.00
Without Portfolio: Includes Owner’s Manual.
1993 Geo Tracker Without Portfolio
..... ,10213056 $11.00
CURRENT & PAST MODEL ORDER FORMS Address all inquiries to: HELM, INCORPORATED
Service Publications are available for current and past model PO. Box 07130
ChevroletlGeo vehicles. To request an order form, please specify year Detroit,
MI 48207
and model name of vehicle.
Credit Card Orders ONLY 1-800-782-4356
For information and inquiries call: (313) 883-1430
I
321 = .
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Index
Add-on Electrical Equipment ...... 272
Adjustment. Brake
............... 13 1
Adjustment. Clutch
............... 238
Air Cleaner
..................... 233
Air Conditioner Controls
.......... 104
Air Filter Replacement
............ 234
Alignment. Wheel
............... 259
Aluminum Wheel Cleaning
........ 269
Antenna
........................ 116
Anti-lock Brakes
................. 129
Anti-lock. To Use
................ 130
Appearance Care
................ 26 1
Appearance Care and Maintenance
Materials
..................... 27 1
Appearance Care. Service and
...... 22 1
Ashtray. Front ................... 77
Assist Grips. Passenger
............ 76
Audio Systems
.................. 106
AM/FM Stereo
................ 108
AM/FM Stereo with
Cassette Tape Player
.......... 110
Automatic Transmission
............ 5 1
Fluid ........................ 234
TorqueLock
.................. 173
Axle. Front (Four-Wheel-Drive)
.... 239
Axle, Rear
...................... 238
Ashtray and
Lighter
............... 77
Ashtrays, Other
.................. 77
Babies. Smaller Children and
(Safety Belts)
................... 30
Backing Up (With a Trailer)
........ 183
Balance. Tire
................... 259
Battery
......................... 247
Bi-Level Heating
................ 103
Bin. Coinholder and
............... 76
Bins. Instrument Panel
............. 75
Brakes
Before Leaving on a Long
Trip
..... 167
Blizzard. If You’re Caught
in a ..... 175
Adjustment
.................. -13 1
Anti-lock
..................... 129
Master Cylinder
............... 245
Parking
....................... 60
PedalTravel
.................. 131
Rear Drum
.................... 130
System Parts. Replacing
......... 247
System Warning Light
........... 84
Trailer
....................... 18 1
Wear Indicators. Disc
........... 130
Braking ........................ 127
Braking in Emergencies
........... 132
“Break-In.
.. New Vehicle .......... 48
Brightness Control
................ 7 1
Bulb Replacement ................ 248
Front Parking and Turn
Signal Light
................. 249
Headlights
.................... 248
Sidemarker Light
.............. 250
Rear Combination Light
......... 25
1 Bulbs. Halogen
.................. 248
Bulbs. Replacement
.............. 276
Canvas TOP
Preparing for Storage
............ 96
Removing and Installing Your
..... 91
Special Care
for ................ 268
Carbon Monoxide (Engine Exhaust)
. . 64
Care of Canvas Top
.............. 268
Cassette Tape Player. Care of Your
. . 115
Cassette Tape. To Play a
.......... 111
Certification Label
............... 252
Chains. Safety (Trailer)
........... 181
Chains. Tire
.................... 261
Changing a Flat Tire
.............. 208
Charging System Light
............. 85
Check Engine Light
............... 85
Capacities
and Specifications
....... 277
Checking Things under the Hood
.... 227
Checking Your Restraint Systems
.... 39
Chemical Paint Spotting ........... 270
Chevrolet/Geo Roadside
Assistance
.................... 319
Chevrolet/Geo Service Publications
Ordering Information
........... 318
Child Restraints
.................. 31
Securing in the Rear Seat
......... 34
Securing in the Right Front Seat .... 36
Top Strap. Right Front
Passenger Position Only
........ 33
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In Mud. Sand. Snow. or Ice ...... 155
In the Rain
.................... 160
In Water ...................... 156
Long Distance
................. 167
On Curves
.................... 132
On Grades (With a Trailer)
....... 184
On Off-Road Hills.
............. 145
On Snow or Ice
................ 174
On the Freeway
................ 165
Suggestions.
A Few More Night . . 159
Uphill
........................ 147
Winter
....................... 173
With a Trailer
................. 182
Drunken Driving
................ 123
Easy Entry Seats
................. 14
Electrical Equipment. Add-on
...... 272
Emergencies. Braking
in .......... 132
Emergencies. Steering
in ......... -134
Engine
Coolant
...................... 240
Coolant Temperature Gage
........ 85
Exhaust
....................... 64
Identification
.................. 272
Oil
.......................... 229
Oil Pressure Light
............... 86
Overheating
................... 200
Specifications
................. 277
Starting Your
................... 49
Through
Deep Standing Water
..... 50 Environment.
Your Vehicle and the
. 282
Exhaust. Engine
.................. 64
Extender. Safety Belt
.............. 39
Fabric Protection
.................... 264
Using Solvent-Type Cleaner on
... 263
Features and Controls
.............. 43
Filling Your Tank (Fuel)
.......... 226
Filter Replacement. Air
........... 234
Flashers. Hazard Warning
......... 190
Flat Tire. Changing a
............. 208
Flat. If a Tire Goes
............... 208
Fluid Using Foam-Type
Cleaner on
..... 263
Five-Speed Manual Transmission
.... 54
Flow-Through Ventilation System
... 106
Automatic Transmission
......... 234
Manual Transmission
........... 237
Recommended
............ 27 1. 305
Windshield Washer
............. 244
Fog. Tips
on Driving in ........... 163
Folding Rear Seats
................ 15
Following Distance (With
a Trailer)
..................... 183
Foreign Countries. Fuels
in ........ 225
Four-wheel Drive
........... .57. 239
Power
Steering
................ 243
Fog. Mist and Haze. Driving
in ..... 162
Foreign Material Paint Damage
..... 269 Four-Wheel-Drive
Vehicle.
Freeway Off-Road
Driving with Your Geo
. . 140
Driving
...................... 165
Driving on the
................. 165
Entering the
................... 165
Leaving the
................... 165
Free-Wheeling Hubs
.............. 58
Automatic
..................... 59
Manual
........................ 59
Fuel
........................... 223
FuelGage
....................... 83
Fuel Tank Filling
................ 226
Fuels
in Foreign Countries ......... 225
Fuse Block. Instrument Panel
...... 275
Fuse Block. Main
................ 274
Fuses and Circuit Breakers
......... 273
Gage. Engine Coolant Temperature
. . 85
Gage. Fuel
...................... 83
Gages and Indicators. Warning
Lights
......................... 82
Gasolines for Cleaner Air
.......... 224
Glass Cleaning
.................. 266
GloveBox
....................... 75
GM Participation
in Better
Business Bureau Mediation/
Arbitration Program
............ 315
Grips. Passenger Assist
............ 76
Guidelines. Utility Vehicle Driving
. . 140
327 9
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Loading Your Vehicle ............ 252
Loading Your Vehicle for
Off-Road Driving
.............. 14 1
Locks.
Door ...................... 45
Loss of Control
.................. 138
Lubricants and Fluids
......... 27 1. 305
Maintenance Materials. Appearance Care and
. . 27 1
Periodic Inspections
............ 303
Record
....................... 308
Other Non-Emission Related
Services
.................... 296
Scheduled Services
............. 285
Underbody
.................... 270
Maintenance Schedule
............ 28 1
Schedule
I .................... 286
Schedule
II.’. .................. 288
Selecting the Right
............. 285
Services. Scheduled
............ 285
Using Your
................... 285
When Trailer Towing
........... 185
Making Turns (With a Trailer)
...... 183
Malfunction Indicator Lamp
........ 85
Manual Transmission
Five-Speed
.................... 54
Fluid ........................ 237
Shift Speeds
.................... 56
Manual. How to Use This ........... 5
Markings. Pavement .............. 12 1
Master Cylinder. Brake ........... 245
Mirrors
......................... 74
Convex Outside
................. 74
Inside Rearview
................. 74
Metal Damage. Sheet
............. 269
Inside Day/Night Rearview
....... 74
Outside Manual Adjust
........... 74
Mud. Sand. Snow. or Ice.
Driving in
.................... 155
New Vehicle
. ‘Break-In’ ........... 48
Night
Driving at
.................... 157
Driving Suggestions. A Few
More
...................... 159
Vision
....................... 158
odometer. Speedometer and
....... 80
Odometer. Trip ................... 8 1
Officer. Traffic
.................. 122
Off-Road Driving
After
........................ 157
Before You Go
................ 141
Getting Familiar with
........... 143
On Hills
...................... 145
With Your Geo Four-Wheel-
Drive Vehicle
............... 140
Loading Your Vehicle
for
........ 141 Off-Road Recovery
.............. 135
Oil. Engine
..................... 229
Additives
..................... 232
How to Check
................. 229
Pressure Light
.................. 86
What Kind to Use
.............. 231
What to
Do with Used ........... 233
When to Add
.................. 230
When
to Change ............... 232
On the Road
.................... 168
Opening and Closing
Your Rear Window
.............. 90
Operation of Lights ................ 69
Overheating, Engine
.............. 200
Owner Checks and Services
........ 302
Paint
Opening and Closing Your Sunroof
... 89
Chemical Spotting
.............. 270
Finish Care
................... 267
Finish Damage
............... 270
Park. Shifting into ................. 61
Park, Shifting out
of ............... 63
Parked, Running Your Engine
While You’re
................... 65 .
329 9 9 9
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9 9 330
Parking Brake
......................... 60
Downhill ..................... 172
Manual Transmission ............ 63
On a Hill with a Trailer.
When
You Are Ready to
Leave After ................. 185
On Hills ...................... 171
On Hills (With a Trailer) ........ 184
Over Things That Bum ........... 64
Uphill ........................ 172
Your Vehicle ................... 63
Parking and Turn Signal Light
Bulb Replacement. Front
........ 249
Parts, Replacement ............... 277
Passenger
Assist Grips
.................... 76
Positions (Safety Belt) ............ 28
Rear Seat (Safety Belt) ........... 28
Right Front Position (Safety Belt) . . 28
Passing ........................ 136
Passing (With a Trailer) ........... 183
Passing Signal .................... 70
Pavement Markings .............. 12 1
Pedal Travel. Brake .............. 13 1
Periodic Maintenance Inspections ... 303
Pockets. Front Seat Side ............ 75
Power Steering .................. 132
Power Steering Fluid ............. 243
Pregnancy. Safety Belt Use during ... 27
Pressure. Tire ................... 254
Problems on the Road ............. 189
Product Service Publications
(PSP’s)
....................... 32 1
Publications. Service ............. 320
Radiator Pressure Cap ........... 243
Radiator. How to Add Coolant ...... 206
Radio Reception. Understanding .... 115
Radio. To Play the
AM/FM Stereo
................ 108
AM/FM Stereo with
Cassette Tape Player
.......... 1 10
Rain. Driving in the .............. 160
Rainy Weather Tips. Some Other ... 161
RearAxle ...................... 238
Rear Drum Brakes ............... 13 1
Rear Vent Windows ............... 66
Rear Window
Defogger
..................... 105
Opening and Closing Your ........ 90
Removing and Installing Your ..... 91
Wiper/Washer .................. 73
Rearview Mirror. Inside ............ 74
Rearview Mirror. Inside Day/Night . . 74
Reception. Understanding Radio .... 1 15
Reclining Front Seatback ........... 13
Recommended Fluids and
Lubricants
................ 27 1. 305
Recovery Hooks. Using the ........ 218
Recovery. Off-Road .............. 135
Recreational Towing ............. 186
Towing Your Geo from the Front . . 187
Towing Your Geo from the Rear . . 186
Release. Hood ................... 227
Remote Areas. Traveling to ........ 142
Replacement Bulbs ............... 276
Replacement Parts ............... 277
Replacing Safety Belts after a Crash . . 39
Reporting Safety Defects
To General Motors
............. 318
To the Canadian Government ..... 318
To the United States Government . . 3 17
Restraint Systems. Checking Your ... 39
Restraint. Where to Put the Child .... 32
Restraints. Child .................. 34
Restraints. Head .................. 14
Road Signs ..................... 118
Color of ...................... 118
Shapeof ...................... 119
Symbols on ................... 120
Road. On the .................... 168
Road. Problems On the ............ 189
Roads. Hill and Mountain ......... 169
Roadside Assistance Program.
Chevrolet/Geo
............. - - .. 319
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Transfer Case .................... 59
Transfer Case (Four-wheel Drive) . . 239
Transmission Fluid. Automatic ..... 234
Transmission Fluid. Manual ....... 237
Transmission. Automatic ........... 5 1
Transmission. Five-Speed Manual ... 54
Transmission. Manual ............. 54
Traveling to Remote Areas ......... 142
Trip Odometer ................... 8 1
Trip. Before Leaving on a Long ..... 167
Turn Signal and Lane Change
Indicator
...................... 68
Turn Signal Light Bulb
Replacement. Front Parking and
. . 249
Turn SignaULights Control/
Headlight Beam Lever. The
....... 67
Turn Signals When Towing a
Trailer
....................... 183
Underbody Maintenance .......... 270
Unfolding the Rear Seats ........... 17
Uphill. Driving ................... 147
Uphill. Parking .................. 172
Used Oil. What to Do with ......... 233
Utility Vehicle Driving
Guidelines
.................... 140 Vehicle
Control
of a ................... 126
Damage Warnings ................ 7
Dimensions ................... 279
Driving Guidelines. Utility ....... 140
Environment and Your .......... 282
Identification Number ........... 272
Leaving with the Engine
Running
..................... 62
Loading Your ................. 252
Parking Your ................... 63
Storage ....................... 247
Symbols ....................... 18
Towing Your. ................. 196
Towing, Recreational ........... 186
Vent Windows, Rear .............. 66
Ventilation ..................... 103
Ventilation System, Flow-Through . . 106
Ventilation Tips ................. 106
Vinyl Cleaning .................. 265
Vision, Night ................... 158
Visors, Sun ...................... 76
warnine Devices. Other .......... 190
Warning Flashers. Hazard 190
Warning Lights. Gages and
Indicators
...................... 82
Y
.........
Warnings. Safety .................. 6
Warnings. Vehicle Damage .......... 7
Washer Fluid. Windshield ......... 244
Washers (Windshield) ............. 72
Washing Your Vehicle ............ 267
Water. Driving in ................ 156
Weatherstrip Service ............. 269
Weight
Total on Your Vehicle’s Tires
.... 180
Trailer ....................... 179
Trailer Tongue ................ 180
Welcome to Geo ................... 4
Wheel Alignment ................ 259
Wheel Nut Torque ............... 278
Wheels
Cleaning Aluminum
............ 269
Replacement .................. 259
Used Replacement .............. 260
Windows ........................ 66
Defogging and Defrosting ....... 104
Opening and Closing Your Rear .... 90
Rear Vent ..................... 66
Rear WiperIWasher ............. 73
Removing and Installing Your
Rear ........................ 91
333 . .
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