brake CHEVROLET TRACKER 1996 Workshop Manual

Attach a separate safety chain around the outboard end
of each lower control arm.
Rear Towing
If your vehicle has four-wheel drive, don't have it towed
on the front wheels unless you must. If a vehicle with
four-wheel drive must
be towed on the front wheels, set
your manual, freewheeling
hubs to FREE or unlock your
automatic freewheeling
hubs, and set your transfer case
to two-wheel drive. If your vehicle must be towed on
the-front wheels, don't go more'than 55 mph (90 kmh).
A towing dolly must be used under the front wheels
when towing from the reur.
r
Attach J-hooks around the axle tube.
I NOTICE:
Take care not to damage the brake pipes on the
axle tubes.
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If a Tire Goes Plat
It’s unusual for a tire to “blow out” while you’re driving,
especiaIIy
if you maintain your tires properly. If air goes
out
of a tire, it’s much more likely to leak put slowly.
But if you should ever have a “blowout,” here are a few
tips about
what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot
off the
accelerator pedal
and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out
of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you’d use in a
skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go.
It may be
very
bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, the next part shows how to use your
jacking equipment to change a flat tire safely.
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage
by driving slowly
to a level place. Turn on your hazard
warning flashers.
I
’ A CAUTION:
Changing a tire can cause an injury. The vehicle
can slip
off the jack and roll over you or other
people.
You and they could be badly injured.
Find
a level place to change your tire. To help
prevent the vehicle
from moving:
1. Set the parking brake firmly.
2. Put an automatic transmission shift
lever in PARK (P) or shift a manual
transmission to FIRST (1) or
REVERSE
(R).
3. If you have a four-wheel-drive vehicle,
be sure the transfer case is in
a drive
gear
-- not in NEUTRAL (N).
4. Turn off the engine.
To be even more certain the vehicle won’t move,
you can put blocks at the front and rear of the
tire farthest away from the one being changed.
That would be the tire on the other side of the
vehicle,
at the opposite end.
~~
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A CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to become loose
and even come
off. This could lead to an accident.
Be sure
to use the correct wheel nuts. If you have
to replace them, be sure to get new
GM original
equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with
a torque wrench to
60 lb-ft (80 N-m).
NOTICE:
Improperly tightened wheel nuts can lead to
brake pulsation and rotor damage.
To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specification.
Storing a
B
-
lat or Spare Tire and Tools
I
Storing a jack, a tire or other equipment in the
passenger compartment
of the vehicle could
cause injury. In
a sudden stop or collision, loose
equipment could strike someone. Store all these
in the proper place.
Store your vehicle’s flat tire or spare by mounting it on
the tailgate and cover.
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Checking Things Under the Hood
A CAUTICV: I
An electric fan under the hood can start up and
injure
you even when the engine is not running.
Keep hands, clothing and tools away from any
underhood electric fan. Don’t reach through the
grille to release the underhood lever.
To open the hood, first pull the release handle inside the
glove box.
Things that burn can get on hot engine parts and
start
a fire. These include liquids like gasoline,
oil, coolant, brake fluid, windshield washer and
other fluids, and plastic or rubber.
You or others
could
be burned, Be careful not to drop or spill
things that will
burn onto a hot engine.
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When you open the hood, you’ll see the following:
c
A. Windshield Washer Reservoir
B. Engine Coolant Reservoir
C. Main Fuse Box
D. Battery
E. Engine Oil Dipstick
E Automatic Transmission Dipstick (if equipped)
G. Oil Fill Cap
H. Power Steering Fluid Reservoir
I. Brake Fluid Reservoir
J. Air Cleaner
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Checking the Fluid Hot or Cold
0 Park your vehicle on a level place. Keep the
engine running.
0 With the parking brake applied, place the shift lever
in PARK (P).
With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds
in each range. Then, position the shift
lever
in PARK (P).
Let the engine run at idle for three minutes or more. Then,
without shutting
off the engine, follow
these steps:
1.
2.
Pull out the dipstick
and wipe it with
a clean
rag or paper towel.
Push it back
in all the
way, wait three seconds
and then pull it back
out again.
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NOTICE:
When using concentrated washer fluid,
follow the manufacturer’s instructions for
adding water.
Don’t mix water with ready-to-use washer
fluid. Water can cause the solution
to freeze
and damage your washer fluid tank and
other parts of the washer system.
Also,
water doesn’t clean as well as washer fluid.
three-quarters full when it’s
very cold. This
allows for expansion, which could damage
the tank
if it is completely full.
windshield washer.
It can damage your
washer system and paint.
Fill your washer fluid tank only
0 Don’t use radiator antifreeze in your
Brakes
Brake Fluid
Your brake master cylinder reservoir is here. It is filled
with
DOT-3 brake fluid.
There are only two reasons why the brake fluid level
in the
reservoir might go down. The first is that the brake fluid
goes down to
an acceptable level during normal brake
lining wear. When new linings are put in, the fluid level
goes back up.
The other reason is that fluid is leaking out
of the brake system.
If it is, you should have your brake
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system fixed, since a leak means that sooner or later your
brakes won’t work well, or won’t work at all.
So, it isn’t a good idea to “top off’ your brake fluid.
Adding brake fluid won’t correct a leak.
If you add fluid
when your linings
are worn, then you’ll have too much
fluid when
you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work ’is
done on the brake hydraulic system.
A CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is hot
enough.
You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work
is done on the brake hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake fluid. See “Periodic Maintenance
Inspections” in the Index.
Checking Brake Fluid
You can check the
brake fluid without taking
off the cap.
Just look at the windows on the brake fluid reservoir.
The fluid levels should be above
MIN, If they aren’t,
have your brake system checked
to see if there is a leak.
After work is done on the brake hydraulic system, make
sure the levels
are above MIN and below the top of
each window.
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What to Add
When you do need brake fluid, use only DOT-3 brake
fluid
-- such as Delco Supreme 11 @ (GM Part
No. 1052535). Use new brake fluid from a sealed
container only, and alvir-ays clean the brake fluid
reservoir cap before removing
it.
I d!L CAUTION:
1
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause
a
crash. Always use the proper brake fluid.
NOTICE:
e Using the wrong fluid can badly damage
brake system parts. For example, just
a few
drops of mineral-based oil, such as engine
oil, in your brake system can damage brake
system parts
so badly that they’ll have to be
replaced. Don’t let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle’s
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle. If you do, wash it off
immediately. See “Appearance Care” in
the Index.
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Brake Wear
Your Geo has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make a
high-pitched warning sound when the brake pads are
wor~ and new pads are needed.
The sound may come and
go or be heard all the time your vehicle is moving (except
when you are pushing
on the brake pedal firmly).
The brake wear warning sound means that sooner
or later your brakes won’t work
well. That could
lead
to an accident. When you hear the brake
wear warning
sound, have your vehicle serviced.
I NOTICE: I
Continuing to drive with worn-out brake pads
could result
in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly applied.
This does not mean something is wrong with
your brakes,
Free movement of brake calipers and properly torqued
wheel nuts are necessary to help prevent brake pulsation.
When tires are rotated, inspect brake calipers for
movement, brake pads for wear, and evenly torque wheel
nuts
in the proper sequence to GM specifications.
Your rear drum brakes don’t have wear indicators, but
if
you ever hear a rear brake rubbing noise, have the rear
brake
linings inspected. Also, the rear brake drums
should be removed and inspected each time the tires are
removed for rotation or changing. When you have the
front brakes replaced, have the rear brakes inspected,
too.
Brake linings should always be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not return to
normal height,
or if there is a rapid increase in pedal
travel. This could
be a sign of brake trouble.
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