brake CHEVROLET TRACKER 1996 Repair Manual

Brake Adjustment
Every time you make a brake stop, your disc brakes
adjust for wear.
Replacing Brake System Parts
The braking system on a modern vehicle is complex.
Its many parts have to be
of top quality and work well
together
if the vehicle is to have really good braking.
Vehicles we design and test have top-quality
GM brake
parts in them, as your Geo does when it
is new. When
you replace parts
of your braking system -- for example,
when your brake
linings wear down and you have to have
new ones put in
-- be sure you get new genuine GM
replacement parts. If you don’t, your brakes may no
longer work properly. For example,
if someone puts in
brake linings that are wrong for your vehicle, the balance
between your front and rear brakes can change
-- for the
worse. The braking performance you’ve come to expect
can change
in many other ways if someone puts in the
wrong replacement brake parts.
Battery
Every new Geo has a Delco Freedom@ battery. You
never have to add water to one of these. Men it’s time
for a new battery, we recommend a Delco Freedom
battery. Get one that has the replacement number
shown
on the original battery’s label.
Vehicle Storage
Tf you’re not going to drive your vehicle for 25 days or
more, take
off the black, negative (-) cable from the battery.
This will help keep your battery from running down.
CAUTION:
Batteries have acid that can burn you and gas that
can explode. You can be badly hurt if you aren’t
careful. See “Jump Starting”
in the Index for tips
on working around
a battery without getting hurt.
Contact your dealer to learn how to prepare your vehicle
for longer storage periods.
Also,
for your audio system, see “Theft-Deterrent
Feature”
in the Index.
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Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory
to give you the longest tire life
and best overall performance.
In most cases, you will not need to have your wheels
aligned again. However, if you notice unusual tire wear
or your vehicle pulling one way or the other, the
alignment may need
to be reset. If you notice your
vehicle vibrating when driving
on a smooth road, your
wheels may need
to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded.
If wheel nuts keep corning loose, the wheel,
wheel bolts
and wheel nuts should be replaced. If the
wheel leaks
air, replace it (except some aluminum
wheels, which
can sometimes be repaired). See your
Geo dealer if any of these conditions exist.
Your dealer will know the kind
of wheel you need.
Each new wheel
should have the same load-carrying
capacity, diameter, width, offset
and be mounted the
same way as
the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new
GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your
Geo model.
Using the wrong replacement wheels, wheel bolts
or wheel nuts on your vehicle can be dangerous. It
could affect the braking and handling of your
vehicle, make your tires lose air and make
you lose
control.
You could have a collision in which you or
others could be injured. Always use the correct
wheel, wheel bolts and wheel nuts for replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle
ground clearance and tire or tire
chain clearance to the body and
chassis.
~~
See “Changing a Flat Tire” in the Index for more
information.
6-46
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Main Fuse Block
The main fuse box in your engine compartment protects
all electrical loads.
For access
to the main fuses, pull off the cover. A spare
fuse is
also inside the fuse box.
Fuse
BATT ......
ABS .........
Usage
............ All Electrical Load
....... Anti-Lock Brake System
LAMP
...
IG . . ................. Ignition, Lighter, Radio,
Wiperwasher, Rear Defogger,
Turn Signals, Backup Lamps, Heater
Stop Lamps, Horn, Hazard Lamps
H/L, R ................... Right Side Headlamp
H/L, L ................. Left Side Headlamp
FI ....... .......... Fuel Injection System
A/C
.... ... ........ Air Conditioning
......... Taillamps, Dome Lamps,
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Maintenance Schedule
I Short TriplCity Definition
Follow the Short. Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
your vehicle.
You frequently tow a trailer or use a carrier on top of
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if ,
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short TriplCity Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change
(or 3 months, whichever occurs first).
Free-Wheeling
Hubs Inspection (if equipped)
(or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Front
Wheel Bearing Repack (or at each brake relining,
whichever occurs first). Manual Transmission Fluid
Change
(or every 15 months, whichever occurs first).
Engine
Idle Speed Check. Valve Lash (Clearance),
Adjustment. Propeller Shafts
and U-Joints Inspection
(or every
15 months, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Spark Plug Replacement. Engine
Accessory Drive Belt Inspection (or every
24 months,
whichever occurs
first). C.ooling System Service
(or every 30 months, whichever occurs first). Fuel
Filter Replacement (or every
30 months, whichever
occurs
first).
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Maintenance Schedule
I Short Trip/City Intervals I
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only). Positive Crankcase Ventilation (PCV) Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing
and Distributor Check. Fuel Tank Cap Gasket
Replacement. Emission System Hoses Inspection. Camshaft Timing Belt Replacement. Brake Fluid
Service. Spark Plug Wire Replacement (or every
60 months, whichever occurs first). Wiring Harness
and Connectors Inspection (or every 60 months,
whichever occurs
first).
Short Trip/City Intervals
At 90,000 Miles (150 000 km): Camshaft Timing
Every 100,000 Miles (166 000 km): Fuel Injector
Belt Inspection.
Inspection. Evaporative Emissions Canister
Replacement.
These intervals only summarize maintenance services.
Be sure to
follow the complete maintenance schedule
on the following pages.
7-5
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Maintenance Schedule
.I
Long TriplHighway Intervals Long Trip/Highway Intervals
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (severe conditions only).
Positive Crankcase Ventilation
(PCV)
Valve Replacement.
Every 60,000 Miles (100 000 km): Engine Timing
and Distributor Check. Fuel Tank Cap Gasket
Replacement. Emission System Hoses Inspection.
Camshaft Timing Belt Replacement. Spark
Plug Wire
Replacement (or every 60 months, whichever occurs
first). Wiring Harness and Connectors Inspection
(or every 60 months, whichever occurs first). Brake
Fluid Service.
At 90,000 Miles (150 000 km): Camshaft Timing
Belt Inspection.
Every 100,000 Miles (166 000 km): Fuel Injector
Inspection. Evaporative Emissions Canister
Replacement.
These intervals only summarize maintenance services.
Be
sure to follow the complete maintenance schedule
on the following pages.
r
7-7
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I Short TriplCity Maintenance Schedule I
6,000 Miles (10 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessarv.
9,000 Miles (15 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
DATE SERVICED BY: ACTUAL MILEAGE
7-9
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Short Trip/City Maintenance Schedule
I2,OOO Miles (20 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern
and additional information. During
tire rotation, check brake calipers for
freedom of movement. Refer to the
appropriate
GM service manual for proper
caliper service procedures.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
I DATE 1 ACTUAL MILEAGE SERVICED BY: I
15,000 Miles (25 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service..
0 Inspect air cleaner filter if you are driving
in dusty conditions. Replace filter if
necessary. An Emission Control Service. 3-
(or at each brake relining, whichever
occurs first).
15 months, whichever occurs first).
0 Clean and repack the front wheel bearings
0 Change manual transmission fluid (or every
0 Inspect the valve lash and adjust if necessary.
17 Check engine idle speed and adjust it
to underhood label specifications.
An Emission Control Service.?
An Emission Control Service.
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I Short Triplcity Maintenance Schedule I
!i3 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
as necessary.
17 Inspect propeller shafts and u-joints for
looseness and damage (or every
15 months,
whichever occurs first). Inspect more
frequently
if used off-road or for pulling
a trailer. Tighten u-joint flange bolts
if necessary.
18,000 Miles (30 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers for
freedom
of movement. Refer to the
appropriate GM service manual for proper
caliper service procedures.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessary.
DATE
SERVICED BY ACTUAL MILEAGE
DATE
SERVICED BY ACTUAL MILEAGE
7-11
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I Short Trip/City Maintenance Schedule I
21,000 Miles (35 000 km)
Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Inspect the locking front hubs (if equipped)
for correct operation
(or every 3 months,
whichever occurs first). Repair or replace
if necessary.
~~~~ ~~
I RATE ACTUAL MILEAGE SERVICED BY:
24,000 Miles (40 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Rotate tires. See “Tire Inspection and
Rotation” in the Index for proper rotation
pattern and additional information. During
tire rotation, check brake calipers
for
freedom of movement. Refer to the
appropriate GM service manual for proper
caliper service procedures.
0 Inspect the locking front hubs (if equipped)
for correct operation (or every
3 months,
whichever occurs first). Repair or replace
if necessarv.
II
RATE SERVICED BY ACTUAL MILEAGE
7-12
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