transmission CHEVROLET TRACKER 2003 2.G Repair Manual

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Cleaning the Outside of Your Vehicle on page 5-82.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See
Part D: Recommended Fluids and
Lubricants on page 6-30.
Fluid Level Check
Check the transfer case, axle differential(s) and
automatic or manual transmission ¯uid levels and add
as needed. See
Rear Axle on page 5-52,Four-Wheel
Drive on page 5-53, andAutomatic Transmission
Fluid on page 5-23orManual Transmission Fluid on
page 5-26. Check for leaks. A ¯uid loss in these systems
could indicate a problem. Have the system inspected
and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
speci®ed in Part D.
Body Lubrication Service
Lubricate all body door hinges. Also lubricate all
hinges and latches, including those for the hood,
rear compartment, glove box door, console door and
folding seat hardware. Part D tells you what to use.
More frequent lubrication may be required when
exposed to a corrosive environment.
6-25

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. See
Parking Brake on page 2-27if necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only
in PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway and
try to start the engine. The starter should work only
when the clutch is pushed down all the way to the
¯oor. If the starter works when the clutch isn't pushed
all the way down, your vehicle needs service.
Automatic Transmission Shift Lock
Control System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. See
Parking Brake
on page 2-27if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the ON position,
but don't start the engine. Without applying the
regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.
6-26

Ignition Transmission Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
·With an automatic transmission, the key should turn
to LOCK only when the shift lever is in PARK (P).
·With a manual transmission, the key should turn to
LOCK only if you push the key in farther, while
turning it towards LOCK.
On all vehicles, the key should come out only in LOCK.
Parking Brake and Automatic
Transmission Park (P) Mechanism
Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake,
set the parking brake.
·To check the parking brake's holding ability:
With the engine running and transmission in
NEUTRAL (N), slowly remove foot pressure from
the regular brake pedal. Do this until the vehicle is
held by the parking brake only.
·To check the PARK (P) mechanism's holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
If your vehicle is four-wheel drive, be sure the
transfer case is not in NEUTRAL.
Underbody Flushing Service
At least every spring, use plain water to ¯ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other
debris can collect.
6-27

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil with the American
Petroleum Institute Certi®ed for
Gasoline Engines starburst symbol
of the proper viscosity. To determine
the preferred viscosity for your
vehicle's engine, see
Engine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and
good quality Ethylene Glycol
Base Coolant (GM Part No. U.S.
12378560, in Canada 993089, or
equivalent) and conforming to GM
Speci®cation 1825M or approved
recycled coolant conforming to GM
Speci®cation 1825M. See
Engine
Coolant on page 5-28.
Hydraulic Brake
SystemDelco Supreme 11
žBrake Fluid or
equivalent DOT-3 brake ¯uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
žWasher Solvent or
equivalent.
Hydraulic
Clutch SystemHydraulic Clutch Fluid
(GM Part No. U.S. 12345347,
in Canada 10953517, or equivalent
DOT-3 brake ¯uid).
Parking Brake
Cable GuidesChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242, or equivalent) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Power Steering
SystemDEXRON
ž-III Automatic
Transmission Fluid.
Manual
Transmission
(All) and
Transfer Case
(Four-Wheel-
Drive)Synchromesh Transmission Fluid
(GM Part No. U.S. 12345349,
in Canada 10953465, or equivalent).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474, or equivalent).
6-30

Usage Fluid/Lubricant
Manual
Transmission
Shift LinkageChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242, or equivalent)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Clutch Linkage
Pivot PointsChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242, or equivalent)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Floor Shift
LinkageLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723, or equivalent) or
lubricant meeting requirements of
NLGI #2 Category LB or GC-LB.
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985,
in Canada 88901242, or equivalent)
or lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.Usage Fluid/Lubricant
Rear Axle (All)
and Front Axle
(Four-Wheel
Drive)Axle Lubricant
(GM Part No. U.S. 12345977,
in Canada 10953482) or SAE
80W-90 GL-5 gear lubricant.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293,
in Canada 992723, or equivalent) or
lubricant meeting requirements of
NLGI #2, Category LB or GC-LB.
Hood and
Door HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474, or equivalent).
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579,
in Canada 10953014, or equivalent).
6-31

Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner's Information
Owner publications are written speci®cally for owners
and intended to provide basic operational information
about the vehicle. The owner's manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner's Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner's Manual only.
RETAIL SELL PRICE: $25.00
7-11

A
About Driving Your Vehicle................................. 0-2
Accessory Power Outlets.................................3-17
Adding Washer Fluid.......................................5-41
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-5
Add-On Electrical Equipment............................5-89
Adjusting the Speakers (Balance/Fade)..............3-40
After Off-Road Driving.....................................4-30
Air Bag System, Supplemental Restraint
System (SRS).............................................1-54
Air Bag .........................................................3-27
Readiness Light..........................................3-27
Air Cleaner/Filter, Engine.................................5-20
AM ...............................................................3-42
Antenna, Fixed Mast.......................................3-43
Anti-lock Brake System (ABS)............................ 4-8
Anti-Lock Brake, System Warning Light..............3-30
Appearance Care............................................5-79
Care of Safety Belts....................................5-82
Chemical Paint Spotting...............................5-86
Cleaning the Inside of Your Vehicle................5-80
Cleaning the Outside of Your Vehicle..............5-82
Finish Damage............................................5-86
Sheet Metal Damage...................................5-86
Underbody Maintenance...............................5-86
Vehicle Care/Appearance Materials................5-87
Weatherstrips..............................................5-82Approaching a Hill..........................................4-20
Ashtrays........................................................3-17
Audio System(s).............................................3-37
Care of Your CD Player...............................3-43
Care of Your CDs........................................3-43
Fixed Mast Antenna.....................................3-43
Radio with CD............................................3-38
Setting the Time..........................................3-37
Understanding Radio Reception.....................3-42
Automatic Headlamp System............................3-14
Automatic Transmission Shift Lock Control
System Check.............................................6-26
Automatic Transmission...................................2-16
Fluid..........................................................5-23
Operation...................................................2-19
B
Backing Up....................................................4-57
Battery Replacement......................................... 2-6
Battery..........................................................5-45
Before Leaving on a Long Trip.........................4-37
Before You Go Off-Roading..............................4-16
Body Lubrication Service..................................6-25
Brake Adjustment............................................5-44
Brake Fluid....................................................5-42
Brake Pedal Travel.........................................5-44
Brake Wear...................................................5-44
1

Engine (cont.)
Overheating................................................5-31
Starting......................................................2-16
Entry Lighting.................................................3-16
Environmental Concerns..................................4-17
Express-Down Window....................................2-13
Extender, Safety Belt.......................................1-30
Exterior Lamps...............................................3-12
F
4-Door Models.......................................1-26, 1-49
Filter.............................................................5-20
Engine Air Cleaner......................................5-20
Finding a Station............................................3-38
Finish Care....................................................5-83
Finish Damage...............................................5-86
Five-Speed....................................................2-23
Fixed Mast Antenna........................................3-43
Flash to Pass.................................................. 3-6
Flat Tire, Changing.........................................5-67
Flat Tire........................................................5-66
Fluid Level Check...........................................6-25
Fluid.............................................................5-23
Automatic Transmission................................5-23
Manual Transmission....................................5-26
Power Steering...........................................5-40
Windshield Washer......................................5-41FM ...............................................................3-42
Folding the Seatback........................................ 1-7
Following Distance..........................................4-57
Four-Wheel Drive....................................2-25, 5-53
Four-Wheel-Drive Light....................................3-35
Front Axle......................................................5-54
Fuel............................................................... 5-4
Additives...................................................... 5-5
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-6
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-36
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-5
System Inspection.......................................6-28
Fuses...........................................................5-89
Fuses and Circuit Breakers...........................5-89
G
Gage............................................................3-31
Engine Coolant Temperature.........................3-31
Fuel..........................................................3-36
Speedometer..............................................3-26
Tachometer.................................................3-26
Gasoline......................................................... 5-4
Octane........................................................ 5-4
Speci®cations............................................... 5-5
5

Getting Familiar with Off-Road Driving................4-18
Glove Box.....................................................2-35
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-6
Headlamps On Reminder.................................3-14
Headlamps....................................................5-55
Bulb Replacement.......................................5-55
Front Turn Signal and Parking Lamps.............5-57
Halogen Bulbs............................................5-55
Sidemarker Lamps.......................................5-57
Highway Hypnosis...........................................4-38
Hill and Mountain Roads..................................4-38
Hitches..........................................................4-56
Hood Latch Operation Check............................6-24
Hood.............................................................. 5-9
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn............................................................... 3-4
How to Add Coolant to the Coolant
Recovery Tank............................................5-35
How to Add Coolant to the Radiator..................5-37
How to Add Fluid....................................5-25, 5-27
How to Check and Add Fluid............................5-27How to Check Lubricant...................................5-52
How to Check Power Steering Fluid..................5-40
How to Check................................5-23, 5-26, 5-60
How to Inspect the Engine
Air Cleaner/Filter.........................................5-21
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-16
Hydraulic Clutch.............................................5-27
Hydroplaning..................................................4-34
I
If No Steam Is Coming From Your Engine..........5-32
If Steam Is Coming From Your Engine...............5-31
If the Light Is Flashing.....................................3-32
If the Light Is On Steady.................................3-33
If You Are Stuck in Sand, Mud, Ice or Snow.......4-44
If You Do Decide To Pull A Trailer.....................4-54
If You're Caught in a Blizzard...........................4-42
Ignition Positions.............................................2-15
Ignition Transmission Lock Check......................6-27
Infants and Young Children, Restraints...............1-34
In¯ation -- Tire Pressure..................................5-60
Inspection......................................................6-29
Brake System.............................................6-29
Engine Cooling System................................6-28
Exhaust System..........................................6-28
Fuel System...............................................6-28
Part C - Periodic Maintenance.......................6-28
6

Lowering and Raising the Canvas Top...............2-43
Luggage Carrier..............................................2-36
Lumbar........................................................... 1-3
Manual Controls............................................ 1-3
M
Maintenance, Normal Replacement Parts............5-95
Maintenance Schedule.....................................6-24
At Each Fuel Fill.........................................6-24
At Least Once a Month................................6-24
At Least Once a Year..................................6-25
At Least Twice a Year..................................6-25
Brake System Inspection..............................6-29
Engine Cooling System Inspection.................6-28
Exhaust System Inspection...........................6-28
Fuel System Inspection................................6-28
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance......6-17
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-24
Part C - Periodic Maintenance Inspections.......6-28
Part D - Recommended Fluids and Lubricants....6-30
Part E - Maintenance Record........................6-32
Rear Axle and Front Axle
(Four-Wheel-Drive) Service........................6-29Maintenance Schedule (cont.)
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-28
Throttle System Inspection............................6-29
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-59
Making Turns.................................................4-57
Malfunction Indicator Light................................3-31
Manual Lumbar Controls.................................... 1-3
Manual Seats................................................... 1-2
Manual Transmission.......................................2-16
Fluid..........................................................5-26
Operation...................................................2-23
Manual Windows............................................2-13
Matching Transmitter(s) to Your Vehicle............... 2-6
Mexico, Central America and Caribbean
Islands/Countries (Except Puerto Rico and
U.S. Virgin Islands) ± Customer Assistance....... 7-5
Mirrors..........................................................2-34
Manual Rearview Mirror................................2-34
Outside Convex Mirror.................................2-35
Outside Manual Mirrors................................2-34
Outside Power Mirrors..................................2-34
MyGMLink.com................................................ 7-3
8