cooling CHEVROLET TRAIL BLAZER 2003 1.G Owner's Manual

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan.
7. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the pressure cap is hand-tight.
Engine Fan Noise
This vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions the clutch is not engaged. This improves fuel
economy and reduces fan noise. Under heavy vehicle
loading, trailer towing, and/or high outside temperatures,
the fan speed increases when the clutch engages. So
you may hear an increase in fan noise. This is
normal and should not be mistaken as the transmission
slipping or making extra shifts. It is merely the cooling
system functioning properly. The fan will slow down
when additional cooling is not required and the clutch
disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
5-35

Wheel Replacement
Replace any wheel that is bent, cracked or badly rusted
or corroded. If wheel nuts keep coming loose, the
wheel, wheel bolts and wheel nuts should be replaced.
If the wheel leaks air, replace it (except some
aluminum wheels, which can sometimes be repaired).
See your dealer if any of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted
the same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new GM
original equipment parts. This way, you will be sure to
have the right wheel, wheel bolts and wheel nuts
for your vehicle.{CAUTION:
Using the wrong replacement wheels, wheel
bolts or wheel nuts on your vehicle can be
dangerous. It could affect the braking and
handling of your vehicle, make your tires lose
air and make you lose control. You could have
a collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts and wheel nuts for replacement.
Notice:The wrong wheel can also cause problems
with bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper height,
vehicle ground clearance and tire or tire chain
clearance to the body and chassis.
See
Changing a Flat Tire on page 5-64for more
information.
5-61

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger's Side High-Beam
Headlamp
3Passenger's Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver's Side High-Beam
Headlamp
6Driver's Side Low-Beam
Headlamp
7 Wash
8 Automatic Transfer Case
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Air Suspension Ride
16 TBD-Ignition 1
17 CrankFuses Usage
18 Air Bag
19 Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25Automatic Shift Lock Control
System
26 Engine 1
27 Back-Up
28 Powertrain Control Module 1
29 Oxygen Sensor
30 Air Conditioning
31 Truck Body Controller
32 Trailer
33 Anti-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
5-91

Fuses Usage
50 Passenger's Side Trailer Turn
51 Driver's Side Trailer Turn
52 Hazard Flashers
Relays Usage
37 Blank
38 Rear Window Washer
39 Fog Lamps
40 Horn
41 Fuel Pump
42 Windshield Wipers/WasherFuses Usage
43 High-Beam Headlamp
44 Air Conditioning
45 Cooling Fan
46 Headlamp Driver Module
47 Starter
Miscellaneous Usage
48 Instrument Panel Battery
49 Blank
5-92

Fuses Usage
1Electrically-Controlled Air
Suspension
2Passenger's Side High-Beam
Headlamp
3Passenger's Side Low-Beam
Headlamp
4 Back-Up-Trailer Lamps
5Driver's Side High-Beam
Headlamp
6Driver's Side Low-Beam
Headlamp
7 Wash
8 Automatic Transfer Case
9 Windshield Wipers
10 Powertrain Control Module B
11 Fog Lamps
12 Stop Lamp
13 Cigarette Lighter
14 Ignition Coils
15 Canister Vent
16 TBD - Ignition 1
17 Crank
18 Air BagFuses Usage
19 Electric Brake
20 Cooling Fan
21 Horn
22 Ignition E
23 Electronic Throttle Control
24Instrument Panel Cluster, Driver
Information Center
25Automatic Shift Lock Control
System
26 Engine 1
27 Back-Up
28 Powertrain Control Module 1
30 Air Conditioning
31 Truck Body Controller
32 Trailer
33 Anti-Lock Brakes (ABS)
34 Ignition A
35 Blower Motor
36 Ignition B
50 Passenger's Side Trailer Turn
51 Driver's Side Trailer Turn
52 Hazard Flashers
5-94

Fuses Usage
53 Oxygen Sensor Bank A
54 Oxygen Sensor Bank B
55 Injector Bank A
56 Injector Bank B
Relays Usage
37 Headlamp Washer
38 Rear Window Washer
39 Fog Lamps
40 Horn
41 Fuel Pump
42 Windshield Wipers/Washer
43 High-Beam Headlamp
44 Air Conditioning
45 Cooling Fan
46 Headlamp Driver Module
47 Starter
58 Ignition 1
Miscellaneous Usage
48 Instrument Panel BatteryRear Underseat Fuse Block
5-95

Capacities and Speci®cations
Capacities and Speci®cations
Engine VIN Code Transmission Spark Plug Gap Firing Order
ªVORTECŸ º 4200 L6 S M30.042 inches
(1.07 mm)1±5±3±6±2±4
ªVORTECŸ º 5300 V8 P M300.060 inches
(1.52 mm)1±8±7±2±6±5±4±3
ApplicationL6 Engine V8 Engine
English Metric English Metric
Wheel Nut Torque 100 lb ft 140Y100 lb ft 140Y
Cooling System
TrailBlazer 13.9 quarts 13.1 L Ð Ð
TrailBlazer EXT 15.2 quarts 14.4 L 17.9 quarts 17.0 L
Air Conditioning Refrigerant R/134a
TrailBlazer 1.9 lbs. 0.9 kg Ð Ð
TrailBlazer EXT 2.8 lbs. 1.27 kg 2.8 lbs. 1.27 kg
Engine Oil with Filter 7.0 quarts 6.6 L 6.0 quarts 5.7 L
Transmission
(Drain and Re®ll)5.0 quarts 4.7 L 5.0 quarts 4.7 L
5-100

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-11
At Each Fuel Fill..........................................6-11
At Least Once a Month.................................6-11
At Least Twice a Year...................................6-12At Least Once a Year...................................6-13
Part C: Periodic MaintenanceInspections.........6-16
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-16
Exhaust System Inspection............................6-16
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-16
Transfer Case and Front Axle
(Four-Wheel Drive) Inspection.....................6-17
Brake System Inspection................................6-17
Part D: Recommended Fluids and Lubricants. . . .6-18
Part E: Maintenance Record...........................6-20
Section 6 Maintenance Schedule
6-1

97,500 Miles (162 500 km)
qCheck rear/front axle ¯uid level and add ¯uid as
needed. Check constant velocity joints and axle
seals for leaking.
qRotate tires. See
Tire Inspection and Rotation on
page 5-55for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qV8 Engine Only: Inspect spark plug wires.An Emission Control Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transmission ¯uid and ®lter if
the vehicle is mainly driven under one or more
of these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transmission ¯uid, change
both the ¯uid and ®lter
qAutomatic Transfer Case Only: Change transfer
case ¯uid.
qV8 Engine Only: Inspect Positive Crankcase
Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-24for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-10

Part C: Periodic
MaintenanceInspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer's
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-9.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, cha®ng, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the ¯oor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page 2-32.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-16