fuel CHEVROLET UPLANDER 2005 1.G Service Manual

Additional Required Services
The following services should be performed at the rst maintenance service (IorII) after the indicated miles
(kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(41 500)50,000
(83 000)75,000
(125 000)100,000
(166 000)125,000
(207 500)150,000
(240 000)
Inspect fuel system for damage or leaks.••••••
Inspect exhaust system for loose or
damaged components.••••••
Replace engine air cleaner lter. See
Engine Air Cleaner/Filter on page 5-18.•• •
Change automatic transaxle uid and lter
(severe service).See footnote (h).•• •
Change automatic transaxle uid and lter
(normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
ve years, whichever occurs rst).An
Emission Control Service. See
footnote (i).•
Inspect engine accessory drive belt.An
Emission Control Service. See
footnote (m).•
6-6

Maintenance Footnotes
#Lubricate the suspension, steering linkage, transaxle
shift linkage, and the underbody contact points and
linkage.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc. Check parking brake adjustment.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose, or missing parts,
signs of wear, or lack of lubrication. Inspect power
steering lines and hoses for proper hook-up, binding,
leaks, cracks, chang, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen, or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.
(d)Visually inspect wiper blades for wear or cracking.
Replace wiper blades that appear worn or damaged
or that streak or miss areas of the windshield.(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors, and anchorages
are working properly. If your vehicle has a built-in
child restraint, make sure the harness straps, latch
plates, buckle, clip, child head restraint, and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular maintenance.
(f)Lubricate all key lock cylinders, hood latch
assemblies, secondary latches, pivots, spring anchor
and release pawl, hood and door hinges, rear folding
seats, liftgate hinges, fuel door hinge, power sliding door
cable, and sliding door track(s). More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better, and not stick or squeak.
(g)If you drive regularly under dusty conditions, inspect
the lter at each engine oil change.
6-7

(h)Change automatic transaxle uid and lter if the
vehicle is mainly driven under one or more of these
conditions:
In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police, or delivery
service.
(i)Drain, ush, and rell cooling system. See Engine
Coolant on page 5-22 for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap, and ller neck.
Pressure test the cooling system and pressure cap.
(j)Check system for interference or binding and
for damaged or missing parts. Replace parts as needed.
Replace any components that have high effort or
excessive wear. Do not lubricate accelerator or cruise
control cables.
(k)A uid loss in any vehicle system could indicate a
problem. Have the system inspected and repaired
and the uid level checked. Add uid if needed.
(m)Visually inspect belt for fraying, excessive cracks, or
obvious damage. Replace belt if necessary.Owner Checks and Services
These owner checks and services should be performed
at the intervals specied to help ensure the safety,
dependability and emission control performance of your
vehicle. Your GM Goodwrench
®dealer can assist
you with these checks and services.
Be sure any necessary repairs are completed at once.
Whenever any uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
inRecommended Fluids and Lubricants on page 6-11.
At Each Fuel Fill
It is important to perform these underhood checks at
each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Notice:It is important to check your oil regularly
and keep it at the proper level. Failure to keep your
engine oil at the proper level can cause damage
to your engine not covered by your warranty.
6-8

Usage Fluid/Lubricant
Power Steering
SystemGM Power Steering Fluid
(GM Part No. U.S. 89021184, in
Canada 89021186).
Automatic
TransaxleDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specication”
on the label.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant
(GM Part No. U.S. 12377985, in
Canada 88901242) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Carrier
Assembly —
Differential
(Rear Drive
Module) and
Transfer Case
(Power
Transfer Unit)VERSATRAK
®Fluid
(GM Part No. U.S. 12378514, in
Canada 88901045).
Usage Fluid/Lubricant
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring
Anchor, and
Release PawlLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Hood and Door
Hinges, Rear
Folding Seat,
Fuel Door
Hinge, Liftgate
Hinges and
Power Sliding
Door CableMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Sliding Door
TrackLubriplate Lubricant Aerosol
(GM Part No. U.S. 12346293, in
Canada 992723) or lubricant
meeting requirements of NLGI #2,
Category LB or GC-LB.
Weatherstrip
ConditioningDielectric Silicone Grease
(GM Part No. U.S. 12345579, in
Canada 992887).
6-12

Roadside Assistance Program
As the owner of a new Chevrolet vehicle, you are
automatically enrolled in the Chevrolet Roadside
Assistance program. This value-added service is
intended to provide you with peace of mind as you drive
in the city or travel the open road. Call Chevrolet’s
Roadside Assistance at 1-800-CHEV-USA,
(1-800-243-8872) 24 hours a day, 365 days a year to
speak with a Chevrolet Roadside Assistance
representative.
We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
Fuel Delivery:Delivery of enough fuel
($5 maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will
be covered at no charge if you are unable to gain
entry into your vehicle. Delivery of the replacement
key will be covered within 10 miles (16 km).
Emergency Tow:Tow to the nearest dealership for
warranty service or in the event of a
vehicle-disabling accident. Assistance provided
when the vehicle is mired in sand, mud, or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. The customer is responsible
for the repair or replacement of the tire if not
covered by a warrantable failure.
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Dealer Locator Service
In many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
Your name, home address, and home telephone
number.
Telephone number of your location.
Location of the vehicle.
Model, year, color, and license plate number.
Mileage, Vehicle Identication Number (VIN), and
delivery date of the vehicle.
Description of the problem.
7-6

Transportation Options
Warranty service can generally be completed while you
wait. However, if you are unable to wait, GM helps
to minimize your inconvenience by providing several
transportation options. Depending on the circumstances,
your dealer can offer you one of the following:
Shuttle Service
Participating dealers can provide you with shuttle
service to get you to your destination with minimal
interruption of your daily schedule. This includes
one-way or round trip shuttle service to a destination up
to 10 miles (16 km) from the dealership.
Public Transportation or Fuel
Reimbursement
If your vehicle requires overnight warranty repairs,
reimbursement of public transportation expenses may
be available, for up to a maximum of ve days. In
addition, should you arrange transportation through a
friend or relative, reimbursement for reasonable
fuel expenses may be available, up to a ve-day
maximum. Claim amounts should reect actual costs
and be supported by original receipts.
Courtesy Rental Vehicle
Your dealer may arrange to provide you with a courtesy
rental vehicle or reimburse you for a rental vehicle
that you obtain if your vehicle is kept for a warranty
repair. Reimbursement will be limited to a maximum
amount per day and must be supported by receipts. This
requires that you sign and complete a rental agreement
and meet state, local and rental vehicle provider
requirements. Requirements vary and may include
minimum age requirements, insurance coverage, credit
card, etc. You are responsible for fuel usage charges
and may also be responsible for taxes, levies,
usage fees, excessive mileage or rental usage beyond
the completion of the repair.
Generally it is not possible to provide a like-vehicle as a
courtesy rental.
7-8

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it is
not part of the New Vehicle Limited Warranty. A
separate booklet entitledWarranty and Owner
Assistance Informationfurnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and Event
Data Recorders
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash event by
computer systems, such as those commonly called event
data recorders (EDR).
In a crash event, computer systems, such as the Airbag
Sensing and Diagnostic Module (SDM) in your vehicle
may record information about the condition of the vehicle
and how it was operated, such as data related to
engine speed, brake application, throttle position, vehicle
speed, safety belt usage, airbag readiness, airbag
performance, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

A
Accessory Inator...........................................5-65
Accessory Power Outlets.................................3-23
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-86
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-95
Air Cleaner/Filter, Engine.................................5-18
Air Conditioning..............................................3-25
Airbag
Passenger Status Indicator...........................3-35
Readiness Light..........................................3-34
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
Airbag System................................................1-72
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-86
How Does an Airbag Restrain?......................1-78
Passenger Sensing System...........................1-80
Servicing Your Airbag-Equipped Vehicle..........1-85
What Makes an Airbag Inate?......................1-78
What Will You See After an Airbag Inates?....1-79
When Should an Airbag Inate?....................1-77
Where Are the Airbags?...............................1-74
All-Wheel Drive...............................................5-44
All-Wheel Drive (AWD) System.........................2-38
All-Wheel-Drive (AWD) System.........................4-12Antenna, Fixed Mast......................................3-114
Antenna, XM™ Satellite Radio
Antenna System........................................3-114
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-38
Appearance Care............................................5-85
Aluminum Wheels........................................5-91
Care of Safety Belts and Built-in Child
Restraint Harness.....................................5-89
Chemical Paint Spotting...............................5-92
Cleaning Exterior Lamps/Lenses....................5-90
Cleaning the Inside of Your Vehicle................5-86
Fabric/Carpet..............................................5-87
Finish Care.................................................5-90
Finish Damage............................................5-92
Glass Surfaces............................................5-89
Instrument Panel, Vinyl, and Other
Plastic Surfaces.......................................5-88
Leather......................................................5-88
Sheet Metal Damage...................................5-92
Tires..........................................................5-91
Underbody Maintenance...............................5-92
Vehicle Care/Appearance Materials................5-93
Washing Your Vehicle...................................5-89
Weatherstrips..............................................5-89
Windshield, Backglass, and Wiper Blades.......5-90
1

Audio System(s).............................................3-76
Audio Steering Wheel Controls....................3-112
Care of Your CD and DVD Player................3-114
Care of Your CDs and DVDs.......................3-114
Fixed Mast Antenna...................................3-114
Radio with CD............................................3-77
Rear Seat Audio (RSA)...............................3-110
Setting the Time..........................................3-76
Theft-Deterrent Feature...............................3-112
Understanding Radio Reception...................3-113
XM™ Satellite Radio Antenna System...........3-114
Automatic Door Locks.....................................2-13
Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-35
B
Battery..........................................................5-39
Run-Down Protection...................................3-20
Before Leaving on a Long Trip.........................4-25
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-38
System Warning Light..................................3-37
Brakes..........................................................5-36
Braking........................................................... 4-6Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-31
Bucket Seats, Rear........................................... 1-9
Built-in Child Restraint.....................................1-62
Bulb Replacement...........................................5-46
Front Turn Signal, Parking and Daytime
Running Lamps........................................5-48
Halogen Bulbs............................................5-46
Replacement Bulbs......................................5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-48
Buying New Tires...........................................5-60
C
California Fuel.................................................. 5-6
Canadian Owners................................................ ii
Capacities and Specications..........................5-101
Captain Chairs, Rear.......................................1-14
Carbon Monoxide...................2-23, 2-41, 4-28, 4-41
Care of
Safety Belts and Built-in Child Restraint
Harness..................................................5-89
Your CD and DVD Player...........................3-114
Your CDs and DVDs..................................3-114
Cargo Lamp...................................................3-19
Chains, Tire...................................................5-64
Charging System Light....................................3-37
2

E
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-96
Headlamp Wiring.........................................5-95
Instrument Panel Fuse Block.........................5-96
Power Windows and Other Power Options......5-95
Underhood Fuse Block.................................5-98
Windshield Wiper Fuses...............................5-95
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-39
Check and Service Engine Soon Light............3-40
Coolant......................................................5-22
Coolant Heater............................................2-34
Coolant Temperature Gage...........................3-39
Engine Compartment Overview......................5-12
Exhaust.....................................................2-41
Oil .............................................................5-13
Oil Life System...........................................5-16
Overheated Protection Operating Mode...........5-27
Overheating................................................5-25
Starting......................................................2-33
Entry Lighting.................................................3-18
Event Data Recorders (EDR)............................. 7-9
Exit Lighting...................................................3-19
Extender, Safety Belt.......................................1-42
Exterior Lamps...............................................3-14
F
Filter
Engine Air Cleaner......................................5-18
Finish Damage...............................................5-92
Fixed Mast Antenna.......................................3-114
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-67
Flat Tire, Changing.........................................5-68
Flat Tire, Storing.............................................5-80
Flip and Fold Rear Seats.................................. 1-8
Fluid
Automatic Transaxle.....................................5-19
Power Steering...........................................5-34
Windshield Washer......................................5-35
Folding Tray...................................................2-53
Front Console Storage Area.............................2-53
Front Reading Lamps......................................3-19
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-44
Gasoline Octane........................................... 5-5
Gasoline Specications.................................. 5-5
Low Warning Light.......................................3-44
5