radiator CHEVROLET VENTURE 2003 1.G User Guide

{CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They
are under pressure, and if you turn the radiator
pressure cap Ð even a little Ð they can come
out at high speed. Never turn the cap when the
cooling system, including the radiator pressure
cap, is hot. Wait for the cooling system and
radiator pressure cap to cool if you ever have
to turn the pressure cap.
5-33

How to Add Coolant to the Radiator
Notice:Your engine has a speci®c radiator
®ll procedure. Failure to follow this procedure could
cause your engine to overheat and be severely
damaged.
1. You can remove the radiator pressure cap when
the cooling system, including the radiator pressure
cap and upper radiator hose, is no longer hot.
Turn the pressure cap slowly counterclockwise until
it ®rst stops. (Don't press down while turning the
pressure cap.)If you hear a hiss, wait for that to stop. A hiss
means there is still some pressure left.
2. Then keep turning the pressure cap, but now push
down as you turn it. Remove the pressure cap.
5-34

{CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Do not spill coolant on a hot engine.
3. After the engine cools, open the coolant air bleed
valves.
There are two bleed valves. One is located on the
thermostat housing. The other is located on the
thermostat bypass tube.4. Fill the radiator with the proper DEX-COOL
ž
coolant mixture, up to the base of the ®ller
neck. SeeEngine Coolant on page 5-23for more
information about the proper coolant mixture.
If you see a stream of coolant coming from an air
bleed valve, close the valve. Otherwise, close
the valves after the radiator is ®lled.
5. Rinse or wipe any spilled coolant from the engine
and the compartment. Housing
Bypass Tube
5-35

6. Start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fans.
7. By this time, the coolant level inside the radiator
®ller neck may be lower. If the level is lower, add
more of the proper DEX-COOL
žcoolant mixture
through the ®ller neck until the level reaches
the base of the ®ller neck.8. Then replace the pressure cap. At any time during
this procedure if coolant begins to ¯ow out of the
®ller neck, reinstall the pressure cap. Be sure
the arrows on the pressure cap line up with the
vent tube.
5-36

82,500 Miles (137 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
90,000 Miles (150 000 km)
qReplace passenger compartment air ®lter. If you
drive regularly under dusty conditions, the ®lter
may require replacement more often.
qReplace engine air cleaner ®lter. See
Engine Air
Cleaner/Filter on page 5-18for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
97,500 Miles (162 500 km)
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +.)
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qChange automatic transaxle ¯uid and ®lter if the
vehicle is mainly driven under one or more of
these conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
qIf you haven't used your vehicle under severe service
conditions listed previously and, therefore, haven't
changed your automatic transaxle ¯uid, change both
the ¯uid and ®lter.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-23for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-9

Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
®ttings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
All-Wheel Drive Inspection
Inspect the transfer case (power transfer unit) and
carrier assembly-differential (rear drive module) every
12 months or at engine oil change intervals, check rear
differential and transfer case and add lubricant when
necessary. A ¯uid loss could indicate a problem; check
and have it repaired, if needed. Check vent hoses at
transfer case and differential for kinks and proper
installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
6-16

Hood............................................................5-10
Checking Things Under................................5-10
Release.....................................................5-10
Horn............................................................... 3-7
How the System Works...................................3-23
How to Add Coolant to the Coolant
Recovery Tank............................................5-31
How to Add Coolant to the Radiator..................5-34
How to Add Fluid Automatic Transaxle Fluid.......5-22
How to Check Automatic
Transaxle Fluid...........................................5-20
How to Check Power Steering Fluid..................5-38
How to Check................................................5-61
How to Inspect the Engine Air Cleaner/Filter.......5-19
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-35
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-28
If Steam Is Coming From Your Engine...............5-27
If the Light Is Flashing.....................................3-46
If the Light Is On Steady.................................3-47
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide To Pull A Trailer.....................4-37If You're Caught in a Blizzard...........................4-28
Ignition Positions.............................................2-31
Ignition Transaxle Lock Check..........................6-13
Infants and Young Children, Restraints...............1-58
In¯ation -- Tire Pressure..................................5-61
Inspection......................................................6-16
Brake System.............................................6-16
Engine Cooling System................................6-16
Exhaust System..........................................6-15
Fuel System...............................................6-16
Part C - Periodic Maintenance.......................6-15
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-15
Throttle System...........................................6-16
Transfer Care (Power Transfer Unit) and
Carrier Assembly-Differential (Rear Drive
Module) All-Wheel Drive............................6-16
Instrument Panel Brightness.............................3-17
Instrument Panel Fuse Block............................5-97
Instrument Panel.............................................3-36
Cluster.......................................................3-36
Overview..................................................... 3-4
Switchbank.................................................3-21
Interior Lamps Control.....................................3-17
Interior Lamps Override...................................3-17
Interior Lamps................................................3-17
8

Passenger Compartment Air Filter.....................3-33
Passing.................................................4-13, 4-41
PASS-Key
žIII Operation..................................2-29
PASS-KeyžIII Security Message.......................3-56
PASS-KeyžIII ................................................2-29
Plan Ahead When Possible................................ 7-8
Playing a Cassette Tape..................................3-77
Playing a Compact Disc..................3-70, 3-79, 3-87
Playing a Speci®c Loaded
Compact Disc.............................................3-88
Playing the Radio...................3-62, 3-65, 3-72, 3-81
Power Steering...............................................4-10
Power...........................................................3-24
Accessory Outlets........................................3-24
Door Locks.................................................2-11
Electrical System.........................................5-96
Rear Quarter Windows.................................2-26
Six-Way Seats.............................................. 1-4
Sliding Door Warning Message......................3-54
Sliding Door................................................2-17
Steering Fluid.............................................5-37
Windows....................................................2-25
Pretensioners, Safety Belt................................1-54
Primary Radio Controls....................................3-99
Programmable Automatic Door Locks.................2-12
Programmable Modes.....................2-62, 2-63, 2-64,
2-65, 2-66, 2-67, 2-68Programming Mode.........................................2-62
Entering.....................................................2-62
Exiting.......................................................2-70
Programming the HomeLink Transmitter.............2-48
Q
Questions and Answers About Safety Belts.........1-34
R
Radiator Pressure Cap....................................5-26
Radio Messages.............................3-64, 3-69, 3-77
Radios..........................................................3-61
AM-FM Radio.............................................3-62
Care of Your Cassette Tape Player...............3-104
Care of Your CD and DVD Player................3-105
Care of Your CDs and DVDs.......................3-105
Radio with Cassette and CD.........................3-72
Radio with CD............................................3-65
Radio with Six-Disc CD................................3-81
Rear Seat Audio................................3-99, 3-101
Setting the Time for Radios with Radio
Data Systems (RDS)................................3-61
Setting the Time for Radios without
Radio Data Systems (RDS).......................3-61
12