fuel CHEVROLET VOLT 2011 Service Manual

Black plate (33,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-33
N (Neutral):In this position, the
propulsion system does not connect
with the wheels.
D (Drive): This position is for
normal driving. It provides the
best fuel economy. If more power
is needed for passing, and the
vehicle is:
.Going less than 56 km/h
(35 mph), push the accelerator
pedal about halfway down.
.Going about 56 km/h (35 mph)
or more, push the accelerator
all the way down.
Notice: If the vehicle seems to
accelerate slowly or not respond
when you go faster, and you
continue to drive the vehicle
that way, you could damage
the electric drive unit. Have the
vehicle serviced right away. L (Low):
This position reduces
vehicle speed without using the
brakes. You can use L (Low) on
hills. It can help control vehicle
speed going down steep mountain
roads along with using the brakes
off and on. You can use L (Low)
on very steep hills, in deep snow,
or in mud.
Notice: Spinning the tires or
holding the vehicle in one
place on a hill using only the
accelerator pedal may damage
the electric drive unit. The repair
will not be covered by the vehicle
warranty. If you are stuck, do not
spin the tires. When stopping on
a hill, use the brakes to hold the
vehicle in place.
Brakes
Antilock Brake
System (ABS)
This vehicle has the Antilock
Brake System (ABS), an advanced
electronic braking system that helps
prevent a braking skid.
When propulsion is active and
the vehicle begins to drive away,
ABS checks itself. A momentary
motor or clicking noise might be
heard while this test is going on,
and it might even be noticed that
the brake pedal moves a little.
This is normal.

Black plate (57,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-57
The following are the minimum
requirements for circuits used to
charge this vehicle:
.120V/15Amp
.240V/20Amp
Charging equipment with a
rating of at least 240V/20Amp
will provide the fastest charging
time to recharge the high voltage
battery. 240V/40Amp circuits
provide flexibility for future vehicle
charging needs. Contact your
dealer for more information.
Do not use non‐grounded electrical
plug adapters.
Notice: Do not use portable or
stationary backup generating
equipment to charge the vehicle.
This may cause damage to the
vehicle's charging system. Only
charge the vehicle from utility
supplied power.
Fuel
Use of the recommended fuel
is an important part of the proper
maintenance of this vehicle.
To help keep the engine clean
and maintain optimum vehicle
performance, we recommend
the use of gasoline advertised as
TOP TIER Detergent Gasoline.
Look for the TOP TIER label on
the fuel pump to ensure gasoline
meets enhanced detergency
standards developed by auto
companies. A list of marketers
providing TOP TIER Detergent
Gasoline can be found at
www.toptiergas.com.
Use premium unleaded gasoline
with a posted octane rating of 91
or higher. If the octane is less than
91, you could damage the engine.
If heavy knocking is heard when
using gasoline rated at 91 octane
or higher, the engine needs service.

Black plate (58,1)Chevrolet Volt Owner Manual - 2011
9-58 Driving and Operating
Gasoline Specifications
(U.S. and Canada Only)
At a minimum, gasoline should
meet ASTM specification
D 4814 in the United States or
CAN/CGSB‐3.5 or 3.511 in Canada.
Some gasolines contain an
octane-enhancing additive called
methylcyclopentadienyl manganese
tricarbonyl (MMT). We recommend
against the use of gasolines
containing MMT. SeeFuel Additives
on page 9‑59 for additional
information.
California Fuel
Requirements
If the vehicle is certified to meet
California Emissions Standards,
it is designed to operate on fuels
that meet California specifications.
See the underhood emission control
label. If this fuel is not available in
states adopting California Emissions
Standards, the vehicle will operate
satisfactorily on fuels meeting
federal specifications, but emission
control system performance might
be affected. The malfunction
indicator lamp could turn on and the
vehicle might fail a smog‐check test.
See Malfunction Indicator Lamp on
page 5‑21. If this occurs, return to
your authorized dealer for diagnosis.
If it is determined that the condition
is caused by the type of fuel used,
repairs might not be covered by the
vehicle warranty.
Fuels in Foreign
Countries
Never use leaded gasoline or any
other fuel not recommended in the
previous text on fuel. Costly repairs
caused by use of improper fuel
would not be covered by the vehicle
warranty.
To check the fuel availability, ask
an auto club, or contact a major oil
company that does business in the
country where you will be driving.

Black plate (59,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-59
Fuel Additives
To provide cleaner air, all gasolines
in the United States are now
required to contain additives that
help prevent engine and fuel system
deposits from forming, allowing the
emission control system to work
properly. In most cases, nothing
should have to be added to the fuel.
However, some gasolines contain
only the minimum amount of
additive required to meet U.S.
Environmental Protection Agency
regulations. To help keep fuel
injectors and intake valves clean
and avoid problems due to dirty
injectors or valves, look for gasoline
that is advertised as TOP TIERDetergent Gasoline. Look for the
TOP TIER label on the fuel pump
to ensure gasoline meets enhanced
detergency standards developed
by the auto companies. A list of
marketers providing TOP TIER
Detergent Gasoline can be found
at www.toptiergas.com.
For customers who do not use
TOP TIER Detergent Gasoline
regularly, one bottle of GM Fuel
System Treatment PLUS, added
to the fuel tank at every engine oil
change, can help clean deposits
from fuel injectors and intake
valves. GM Fuel System Treatment
PLUS is the only gasoline additive
recommended by General Motors.
It is available at your dealer.Gasolines containing oxygenates,
such as ethers and ethanol,
and reformulated gasolines
might be available in your area.
We recommend that you use these
gasolines, if they comply with the
specifications described earlier.
However, E85 (85% ethanol) and
other fuels containing more than
10% ethanol must not be used in
vehicles that were not designed
for those fuels.
Notice:
This vehicle was not
designed for fuel that contains
methanol. Do not use fuel
containing methanol. It can
corrode metal parts in the fuel
system and also damage plastic
and rubber parts. That damage
would not be covered under the
vehicle warranty.

Black plate (60,1)Chevrolet Volt Owner Manual - 2011
9-60 Driving and Operating
Some gasolines that are
not reformulated for low
emissions can contain an
octane-enhancing additive
called methylcyclopentadienyl
manganese tricarbonyl (MMT);
ask the attendant where you buy
gasoline whether the fuel contains
MMT. We recommend against
the use of such gasolines. Fuels
containing MMT can reduce spark
plug life and affect emission
control system performance.
The malfunction indicator lamp
might turn on. If this occurs,
return to your dealer for service.Filling the Tank
{WARNING
Fuel vapor burns violently and a
fuel fire can cause bad injuries.
To help avoid injuries to you and
others, read and follow all the
instructions on the fuel pump
island. Turn off the vehicle when
refueling. Do not smoke near
fuel or when refueling the vehicle.
Do not use cellular phones.
Keep sparks, flames, and
smoking materials away from
fuel. Do not leave the fuel pump
unattended when refueling the
vehicle. This is against the law
in some places. Do not re-enter
the vehicle while pumping fuel.
Keep children away from the
fuel pump; never let children
pump fuel.The fuel system on this vehicle
requires a refueling process to
control evaporative emissions.
To refuel the vehicle:
1. Press the fuel door button on
the driver door for one second.
A WAIT TO REFUEL message
displays on the Driver
Information Center.

Black plate (61,1)Chevrolet Volt Owner Manual - 2011
Driving and Operating 9-61
2. When the READY TO REFUELmessage displays, the fuel
door on the passenger side will
unlock. Push the rearward edge
of the fuel door in and release
to open the door.
3. Turn the fuel cap counterclockwise to remove.
While refueling, hang the fuel
cap tether from the hook on
the inside of the fuel door.
Complete refueling within
30 minutes of pushing the
fuel door button found on the
driver side door. If refueling
more than 30 minutes, push
the fuel door button again. 4. After refueling, reinstall the fuel
cap by turning it clockwise until it
clicks. Close the fuel door.
{WARNING
Fuel can spray out on you
if you open the fuel cap too
quickly. If you spill fuel and then
something ignites it, you could
be badly burned. This spray can
happen if the tank is nearly full,
and is more likely in hot weather.
Open the fuel cap slowly and
wait for any hiss noise to stop.
Then unscrew the cap all the way.
Do not top off or overfill the tank and
wait a few seconds before removing
the nozzle. Clean fuel from painted
surfaces as soon as possible.
See Exterior Care on page 10‑89.
{WARNING
If a fire starts while you are
refueling, do not remove the
nozzle. Shut off the flow of fuel
by shutting off the pump or by
notifying the station attendant.
Leave the area immediately.
Notice: If a new fuel cap is
needed, be sure to get the right
type of cap from your dealer.
The wrong type of fuel cap might
not fit properly, might cause
the malfunction indicator lamp
to light, and could damage the
fuel tank and emissions system.
See Malfunction Indicator Lamp
on page 5‑21.

Black plate (62,1)Chevrolet Volt Owner Manual - 2011
9-62 Driving and Operating
Filling a Portable Fuel
Container
{WARNING
Never fill a portable fuel
container while it is in the vehicle.
Static electricity discharge from
the container can ignite the fuel
vapor. You can be badly burned
and the vehicle damaged if this
occurs. To help avoid injury to
you and others:
.Dispense fuel only into
approved containers.
.Do not fill a container while
it is inside a vehicle, in a
vehicle's trunk, pickup bed,
or on any surface other than
the ground.(Continued)
WARNING (Continued)
.Bring the fill nozzle in contact
with the inside of the fill
opening before operating the
nozzle. Contact should be
maintained until the filling
is complete.
.Do not smoke while
pumping fuel.
.Do not use a cellular phone
while pumping fuel.
Towing
General Towing
Information
The vehicle is neither designed nor
intended to tow a trailer or another
vehicle.
For information on towing a disabled
vehicle, seeTowing the Vehicle on
page 10‑84. For information on
towing the vehicle behind another
vehicle such as a motor home,
see Recreational Vehicle Towing on
page 10‑87.

Black plate (12,1)Chevrolet Volt Owner Manual - 2011
10-12 Vehicle Care
Engine Oil
To ensure proper engine
performance and long life,
careful attention must be paid
to engine oil. Following these
simple, but important steps will
help protect your investment:
.Always use engine oil approved
to the proper specification and
of the proper viscosity grade.
See“Selecting the Right Engine
Oil” in this section.
.Check the engine oil level
regularly and maintain the
proper oil level. See “Checking
Engine Oil” and“When to Add
Engine Oil” in this section.
.Change the engine oil at the
appropriate time. See Engine
Oil Life System on page 10‑15.
.Always dispose of engine oil
properly. See “What to Do with
Used Oil” in this section.
Checking Engine Oil
It is a good idea to check the
engine oil level at each fuel fill.
In order to get an accurate reading,
the vehicle must be on level ground.
The engine oil dipstick handle
is a yellow loop. See Engine
Compartment Overview on
page 10‑10 for the location
of the engine oil dipstick.
Obtaining an accurate oil level
reading is essential:
1. If the engine has been running recently, turn off the propulsion
system and allow several
minutes for the oil to drain back
into the oil pan. Checking the
oil level too soon after engine
shut off will not provide an
accurate oil level reading.
2. Pull the dipstick and clean it with a paper towel or cloth, then push
it back in all the way. Remove it
again, keeping the tip down, and
check the level.
When to Add Engine Oil
If the oil is below the cross-hatched
area at the tip of the dipstick, add
1 L (1 qt) of the recommended
oil and then recheck the level.
See “Selecting the Right Engine Oil”
in this section for an explanation of
what kind of oil to use. For engine
oil crankcase capacity, see
Capacities and Specifications on
page 12‑2.

Black plate (32,1)Chevrolet Volt Owner Manual - 2011
10-32 Vehicle Care
Headlamp Aiming
The headlamp aiming system has
been preset at the factory.
If the vehicle is damaged in an
accident, the aim of the headlamps
may be affected and adjustment
may be necessary.
It is recommended that a dealer
adjust the headlamps. To re-aim
the headlamps yourself, use the
following procedure.
The vehicle should be properly
prepared as follows:
.The vehicle should be placed so
the headlamps are 7.6 m (25 ft)
from a light‐colored wall.
.The vehicle must have all four
tires on a level surface which is
level all the way to the wall.
.The vehicle should be placed so
it is perpendicular to the wall or
other flat surface.
.The vehicle should not have any
snow, ice, or mud on it.
.The vehicle should be fully
assembled and all other work
stopped while headlamp aiming
is being performed.
.The vehicle should be normally
loaded with a full tank of fuel and
one person or 75 kg (160 lbs)
sitting on the driver seat.
.Tires should be properly inflated.
Headlamp aiming is done with the
vehicle's low-beam headlamps.
The high-beam headlamps will be
correctly aimed if the low-beam
headlamps are aimed properly. To adjust the vertical aim:
1. Open the hood. See
Hood on
page 10‑9 for more information.2. Locate the aim dot on the lens of
the low‐beam headlamp.
3. Measure the distance from the ground to the aim dot on the
low‐beam headlamp. Record
the distance.

Black plate (40,1)Chevrolet Volt Owner Manual - 2011
10-40 Vehicle Care
Mini Fuses Usage15 Traction Power
Inverter Module
and Transmission
Control
Module
–Battery
17 Engine Control
Module
–Battery
22 Left High‐Beam
Headlamp
24 Empty
25 Empty
26 Empty
31 Rechargeable
Energy Storage
System (High
Voltage Battery)
Coolant Pump
32 Sensing Diagnostic
Module
–Run/Crank Mini Fuses Usage
33 Run/Crank for Fuel
System Control
Module/Vehicle
Integration Control
Module
34 Vehicle
Integration Control
Module
–Battery
35 Power Electronics
Coolant Pump
36 Empty
37 Cabin Heater
Control Module
38 Empty
39 Rechargeable
Energy Storage
System (High
Voltage Battery)
Control Module Mini Fuses Usage
40 Front Windshield
Washer
41 Right High‐Beam
Headlamp
46 Empty
47 Empty
49 Empty
50 Rear Vision
Camera
–Run/
Crank (If Equipped)
51 Run/Crank for
ABS/Rechargeable
Energy Storage
System (High
Voltage Battery)/
Charger
52 Engine
Control Module/
Transmission
Control
Module
–Run/Crank