cooling CHEVROLET VOLT 2012 1.G Owner's Manual

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
Service and Maintenance 11-3
Maintenance
Schedule
Owner Checks and Services
At Each Fuel Stop
.Check the engine oil level. See
Engine Oil on page 10‑9.
Once a Month
.Check the tire inflation
pressures. See Tire Pressure on
page 10‑50.
.Inspect the tires for wear. See
Tire Inspection on page 10‑57.
.Check the windshield washer
fluid level. See Washer Fluid on
page 10‑21.
.Engine, power electronics, and
high voltage battery pack
coolant level checks. See
Cooling System (Engine) on
page 10‑15 orCooling System
(High Voltage Battery) on
page 10‑16 orCooling System
(Power Electronics and Charger
Modules) on page 10‑17 for
more information.
Engine Oil Change
Every 24 months or when the
CHANGE ENGINE OIL SOON
message displays, change the
engine oil and filter as soon as
possible, within the next 1 000 km/
600 mi. The engine oil and filter
must be changed at least once
every 24 months. After each oil and
filter change, the oil life system must
be reset. See Engine Oil Life
System on page 10‑12. More
frequent changes may be required
when the vehicle is exposed to a
corrosive environment, such as
areas of high humidity, along an
ocean coast, and/or areas that
apply road salt during winter. Your trained dealer technician can
perform this work. If the engine oil
life system is reset accidentally,
service the vehicle within 5 000 km/
3,000 mi since the last service.
Reset the oil life system when the
oil is changed.
Tire Rotation and Required
Services Every 12 000 km/
7,500 mi
Rotate the tires, if recommended for
the vehicle, and perform the
following services. See
Tire
Rotation on page 10‑57.
.Check engine oil level and oil
life percentage. If needed,
change engine oil and filter, and
reset oil life system. See Engine
Oil on page 10‑9 andEngine Oil
Life System on page 10‑12.
.Check engine coolant level. See
Engine Coolant on page 10‑18.
.Check windshield washer fluid
level. See Washer Fluid on
page 10‑21.

Black plate (6,1)Chevrolet Volt Owner Manual - 2012
11-6 Service and Maintenance
Footnotes—Maintenance
Schedule Additional Required
Services —Normal
a) Check all fuel and vapor lines
and hoses for proper hook‐up,
routing, and condition. Check that
the purge valve, if the vehicle has
one, works properly. Replace as
needed.
b) Or every four years, whichever
comes first.
c) Or every five years, whichever
comes first. See Cooling System
(Engine) on page 10‑15 orCooling
System (High Voltage Battery) on
page 10‑16 orCooling System
(Power Electronics and Charger
Modules) on page 10‑17.
d) Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.

Black plate (8,1)Chevrolet Volt Owner Manual - 2012
11-8 Service and Maintenance
Footnotes—Maintenance
Schedule Additional Required
Services —Severe
a) Check all fuel and vapor lines
and hoses for proper hook‐up,
routing, and condition. Check that
the purge valve, if the vehicle has
one, works properly. Replace as
needed.
b) Or every four years, whichever
comes first. c)
Or every five years, whichever
comes first. See Cooling System
(Engine) on page 10‑15 orCooling
System (High Voltage Battery) on
page 10‑16 orCooling System
(Power Electronics and Charger
Modules) on page 10‑17.
d) Or every 10 years, whichever
comes first. Inspect for fraying,
excessive cracking, or damage;
replace, if needed.Special Application
Services
.Severe Commercial Use
Vehicles Only: Lubricate chassis
components every 5 000 km/
3,000 mi.
.Have underbody flushing service
performed once a year.
.Have air conditioning system
flushed and refilled and
desiccant replaced every ten
years.

Black plate (12,1)Chevrolet Volt Owner Manual - 2012
11-12 Service and Maintenance
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
UsageFluid/Lubricant
Engine Oil Use only engine oil licensed to the dexos1 specfication, or equivalent, of
the proper SAE viscosity grade. ACDelco dexos1 Synthetic Blend is
recommended. See
Engine Oil on page 10‑9.
Engine Cooling System Premix DEX-COOL (GM Part No. 12378390, in Canada 10953456). See
Engine Coolant on page 10‑18.
High Voltage Battery Cooling System Premix DEX-COOL (GM Part No. 12378390, in Canada 10953456). Power Electronics Cooling System Premix DEX-COOL (GM Part No. 12378390, in Canada 10953456).
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid (GM Part No. 88863461, in
Canada 88863462).
Windshield Washer Optikleen
®Washer Solvent.
Parking Brake Cable Guides Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC‐LB.

Black plate (2,1)Chevrolet Volt Owner Manual - 2012
12-2 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. Refer toRecommended Fluids
and Lubricants on page 11‑12 for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant label under the hood. See your dealer for more information.
Cooling Systems Engine 7.3 L 7.7 qt
High Voltage Battery 6.2 L 6.6 qt
Power Electronics 2.8 L 3.0 qt
Engine Oil with Filter 3.5 L3.7 qt
Fuel Tank 35.2 L9.3 gal
Electric Drive Unit 8.45 L8.93 qt
Wheel Nut Torque 140Y 100 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.

Black plate (3,1)Chevrolet Volt Owner Manual - 2012
INDEX i-3
Cooling System . . . . . . . . 10-15–10-17Engine Messages . . . . . . . . . . . . 5-49
Courtesy Transportation Program . . . . . . . . . . . . . . . . . . . . . . 13-9
Cover Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Cruise Control . . . . . . . . . . . . . . . . . 9-40
Light . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Messages . . . . . . . . . . . . . . . . . . . . 5-49
Customer Assistance . . . . . . . . . . 13-4 Offices . . . . . . . . . . . . . . . . . . . . . . . . 13-3
Text Telephone (TTY)
Users . . . . . . . . . . . . . . . . . . . . . . . 13-4
Customer Information Service PublicationsOrdering Information . . . . . . 13-13
Customer Satisfaction Procedure . . . . . . . . . . . . . . . . . . . . 13-1
D
Damage Repair, Collision . . . . . 13-10
Danger, Warnings, andCautions . . . . . . . . . . . . . . . . . . . . . . . . iv
Data Recorders, Event . . . . . . . 13-16
Daytime Running Lamps (DRL) . . . . . . . . . . . . . . . . . . 6-2 Defensive Driving . . . . . . . . . . . . . . . 9-5
Delayed Charging Override . . . . 9-51
Delayed Locking . . . . . . . . . . . . . . . 2-13
Devices, Auxiliary . . . . . . . . . . . . . 7-18
Diagnostics, OnStar
®. . . . . . . . . . 14-5
Distracted Driving . . . . . . . . . . . . . . . 9-4
Dome Lamps . . . . . . . . . . . . . . . . . . . 6-5
Door Ajar Messages . . . . . . . . . . . . . . . 5-49
Delayed Locking . . . . . . . . . . . . . . 2-13
Locks . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Power Locks . . . . . . . . . . . . . . . . . . 2-12
Drive Belt Routing, Engine . . . . . 12-3
Drive Mode Messages . . . . . . . . . 5-49
Drive Unit Electric . . . . . . . . . . . . . . . . . . . . . . . 9-31
Driver Efficiency Gauge . . . . . . . 5-15
Driver Information Center (DIC) . . . . . . . . . . . . . . . . . 5-45
Driver Selected Operating Modes . . . . . . . . . . . . . . . . . . . . . . . 9-25
Driving Defensive . . . . . . . . . . . . . . . . . . . . . . 9-5
Drunk . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Highway Hypnosis . . . . . . . . . . . . . 9-9
Hill and Mountain Roads . . . . . . . 9-9 Driving (cont'd)
If the Vehicle is Stuck . . . . . . . . . 9-12
Loss of Control . . . . . . . . . . . . . . . . 9-7
Off-Road Recovery . . . . . . . . . . . . 9-7
Vehicle Load Limits . . . . . . . . . . . 9-12
Wet Roads . . . . . . . . . . . . . . . . . . . . 9-8
Winter . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Driving for Better Energy Efficiency . . . . . . . 1-28, 9-2
E
Electric Drive Unit . . . . . . . . . . . . . 9-31
Electric Drive Unit
Messages . . . . . . . . . . . . . . . . . . . . 5-49
Electric Drive Unit Shift Lock Control Function
Check . . . . . . . . . . . . . . . . . . . . . . . 10-27
Electric Mode . . . . . . . . . . . . . . . . . . 9-24
Electric Parking Brake . . . . . . . . . 9-34
Electric Parking Brake Light . . . 5-22
Electrical Equipment, Add-On . . . . . . . . . . . . . . . . . . . . . . 9-65
Electrical Requirements for Battery Charging . . . . . . . . . . . . . 9-58

Black plate (4,1)Chevrolet Volt Owner Manual - 2012
i-4 INDEX
Electrical SystemEngine Compartment
Fuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block . . . . . . . . . 10-38, 10-40
Overload . . . . . . . . . . . . . . . . . . . 10-33
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42
Electronic Stability Control . . . . . 9-38
Emergency, OnStar
®. . . . . . . . . . 14-2
Energy Efficiency
Driving . . . . . . . . . . . . . . . . . . . 1-28, 9-2
Energy Information . . . . . . . . . . . . 5-43
Engine Air Cleaner/Filter . . . . . . . . . . . 10-13
Check and Service EngineSoon Light . . . . . . . . . . . . . . . . . . 5-19
Compartment Overview . . . . . . . 10-8
Coolant . . . . . . . . . . . . . . . . . . . . . 10-18
Coolant Temperature Warning Light . . . . . . . . . . . . . . . 5-25
Cooling System . . . . . . 10-15–10-17
Cooling System Messages . . . 5-49
Drive Belt Routing . . . . . . . . . . . . 12-3
Exhaust . . . . . . . . . . . . . . . . . . . . . . 9-30
Oil Life System . . . . . . . . . . . . . 10-12 Engine (cont'd)
Oil Messages . . . . . . . . . . . . . . . . . 5-50
Overheating . . . . . . . . . . . . . . . . 10-21
Pressure Light . . . . . . . . . . . . . . . . 5-26
Running While Parked . . . . . . . . 9-30
Engine Unavailable Out of Fuel . . . . . . . . . . . . . . . . . . . 9-27
Entry Lighting . . . . . . . . . . . . . . . . . . . 6-6
Event Data Recorders . . . . . . . . 13-16
Exit Lighting . . . . . . . . . . . . . . . . . . . . 6-6
Extended Range Mode . . . . . . . . 9-24
Extender, Safety Belt . . . . . . . . . . 3-17
Exterior Lamp Controls . . . . . . . . . 6-1
F
Filter, Engine Air Cleaner . . . . . . . . . 10-13
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 6-2
Flashers, Hazard Warning . . . . . . 6-3
Flat Tire . . . . . . . . . . . . . . . . . . . . . . 10-65
Floor Console Storage . . . . . . . . . . 4-1
Floor Mats . . . . . . . . . . . . . . . . . . . . 10-92
Fluid Brakes . . . . . . . . . . . . . . . . . . . . . . 10-23
Washer . . . . . . . . . . . . . . . . . . . . . 10-21
Folding Mirrors . . . . . . . . . . . . . . . . 2-17 Front Seats
Adjustment . . . . . . . . . . . . . . . . . . . . 3-4
Heated . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-59 Additives . . . . . . . . . . . . . . . . . . . . . 9-60
Filling a Portable FuelContainer . . . . . . . . . . . . . . . . . . . 9-64
Filling the Tank . . . . . . . . . . . . . . . 9-62
Foreign Countries . . . . . . . . . . . . 9-60
Gasoline Specifications . . . . . . . 9-60
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Low Fuel Warning Light . . . . . . . 5-27
Requirements, California . . . . . 9-60
System Messages . . . . . . . . . . . . 5-50
Function Check Electric Drive Unit Shift
Lock Control . . . . . . . . . . . . . . 10-27
Fuses Engine CompartmentFuse Block . . . . . . . . . . . . . . . . 10-34
Instrument Panel
Fuse Block . . . . . . . . . 10-38, 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-42

Black plate (7,1)Chevrolet Volt Owner Manual - 2012
INDEX i-7
M
MaintenanceRecords . . . . . . . . . . . . . . . . . . . . .11-14
Maintenance Modes . . . . . . . . . . . 9-28
Maintenance Schedule Recommended Fluidsand Lubricants . . . . . . . . . . . . .11-12
Malfunction Indicator Lamp . . . . 5-19
Messages Airbag System . . . . . . . . . . . . . . . . 5-53
Anti-theft Alarm System . . . . . . . 5-53
Brake System . . . . . . . . . . . . . . . . 5-48
Door Ajar . . . . . . . . . . . . . . . . . . . . . 5-49
Drive Mode . . . . . . . . . . . . . . . . . . . 5-49
Electric Drive Unit . . . . . . . . . . . . 5-49
Engine Cooling System . . . . . . . 5-49
Engine Oil . . . . . . . . . . . . . . . . . . . . 5-50
Fuel System . . . . . . . . . . . . . . . . . . 5-50
Key and Lock . . . . . . . . . . . . . . . . . 5-51
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Object Detection System . . . . . 5-52
Propulsion Power . . . . . . . . . . . . . 5-52
Ride Control System . . . . . . . . . . 5-53
Service Vehicle . . . . . . . . . . . . . . . 5-54
Starting the Vehicle . . . . . . . . . . . 5-54
Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55 Messages (cont'd)
Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5-47
Vehicle Reminder . . . . . . . . . . . . . 5-55
Vehicle Speed . . . . . . . . . . . . . . . . 5-55
Washer Fluid . . . . . . . . . . . . . . . . . 5-55
Mirrors Automatic DimmingRearview . . . . . . . . . . . . . . . . . . . . 2-18
Convex . . . . . . . . . . . . . . . . . . . . . . . 2-17
Folding . . . . . . . . . . . . . . . . . . . . . . . 2-17
Heated . . . . . . . . . . . . . . . . . . . . . . . 2-17
Manual Rearview . . . . . . . . . . . . . 2-18
Power . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Mode
Electric . . . . . . . . . . . . . . . . . . . . . . . 9-24
Extended Range . . . . . . . . . . . . . . 9-24
Modes Driver Selected . . . . . . . . . . . . . . . 9-25
Maintenance . . . . . . . . . . . . . . . . . . 9-28
Monitor System, Tire Pressure . . . . . . . . . . . . . . . . . . . . 10-51
Mountain Mode Light . . . . . . . . . . 5-24
MP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Multi-band Antenna . . . . . . . . . . . . 7-13
N
Navigation OnStar®. . . . . . . . . . . . . . . . . . . . . . 14-2
Vehicle Data Recording and Privacy . . . . . . . . . . . . . . . 13-17
New Vehicle Break-In . . . . . . . . . . 9-17
O
Object Detection System Messages . . . . . . . . . . . . . . . . . . . . 5-52
Odometer . . . . . . . . . . . . . . . . . . . . . . 5-14 Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Off-Road
Recovery . . . . . . . . . . . . . . . . . . . . . . 9-7
Oil Engine . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Messages . . . . . . . . . . . . . . . . . . . . 5-50
Pressure Light . . . . . . . . . . . . . . . . 5-26
Older Children, Restraints . . . . . 3-33
Online Owner Center . . . . . . . . . . 13-5