wheel CHEVROLET VOLT 2012 1.G Service Manual

Black plate (37,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-37
When the vehicle is started and
begins to move, the system
performs several diagnostic checks
to ensure there are no problems.
The system may be heard or felt
while it is working. This is normal
and does not mean there is a
problem with the vehicle. The
system should initialize before the
vehicle reaches 32 km/h (20 mph).
In some cases, it may take
approximately 3.2 km (2 mi) of
driving before the system initializes.
The TCS may activate on dry or
rough roads or under conditions
such as heavy acceleration while
turning or abrupt changes in output
from the electric drive unit. When
this happens, a reduction in
acceleration may be noticed, or a
noise or vibration may be heard.
This is normal.dflashes to indicate that TCS is
active. See Traction Control System
(TCS)/StabiliTrak
®Light on
page 5‑25 for more information.
If there is a problem detected with
TCS, SERVICE TRACTION
CONTROL is displayed on the
Driver Information Center (DIC).
See Ride Control System Messages
on page 5‑53. When this message
is displayed and
dcomes on and
stays on, the vehicle is safe to drive
but the system is not operational.
Driving should be adjusted
accordingly.
If
dcomes on and stays on, reset
the system:
1. Stop the vehicle.
2. Turn the engine off and wait 15 seconds.
3. Start the engine.
If
dstill comes on and stays on, the
vehicle needs service. Notice:
Do not repeatedly brake
or accelerate heavily when TCS is
off. The vehicle's driveline could
be damaged.
TCS can be turned off by pressing
and releasing the TCS/ESC button
located on the overhead console.
When TCS is turned off,
icomes
on, and the appropriate DIC
message also displays. See Ride
Control System Messages on
page 5‑53. With TCS turned off, the
system does not limit wheel spin.

Black plate (39,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-39
If a problem is detected with
StabiliTrak, SERVICE
STABILITRAK is displayed on the
Driver Information Center (DIC).
SeeRide Control System Messages
on page 5‑53. When this message
is displayed and
dcomes on and
stays on, the vehicle is safe to drive
but the system is not operational.
Driving should be adjusted
accordingly.
If
dcomes on and stays on, reset
the system:
1. Stop the vehicle.
2. Turn the engine off and wait 15 seconds.
3. Start the engine.
If
dstill comes on and stays on, the
vehicle needs service.
.To turn off both StabiliTrak and
TCS, press and hold the TCS/
ESC button, located on the
overhead console, until
iand
gilluminate and the appropriate
DIC message is displayed. See
Ride Control System Messages
on page 5‑53. When StabiliTrak is turned off,
the system will not assist with
directional control of the vehicle
or limit wheel spin. Driving
should be adjusted accordingly.
See
StabiliTrak
®OFF Light on
page 5‑24 for more information.
.Press and release the TCS/ESC
button again to turn the system
back on.
If cruise control is being used when
StabiliTrak activates, cruise control
will automatically disengage. Press
the cruise control RES/+ button to
reengage when road conditions
allow. See Cruise Control on
page 9‑40 for more information.

Black plate (40,1)Chevrolet Volt Owner Manual - 2012
9-40 Driving and Operating
Cruise Control
The cruise control lets the vehicle
maintain a speed of about 40 km/h
(25 mph) or more without keeping
your foot on the accelerator. Cruise
control does not work at speeds
below 40 km/h (25 mph).
With the Traction Control System
(TCS) or Electronic Stability Control
(ESC), the system may begin to
limit wheel spin while you are using
cruise control. If this happens, the
cruise control will automatically
disengage. SeeTraction Control
System (TCS) on page 9‑36 or
Electronic Stability Control (ESC) on
page 9‑38.
{WARNING
Cruise control can be dangerous
where you cannot drive safely at
a steady speed. So, do not use
the cruise control on winding
roads or in heavy traffic.
Cruise control can be dangerous
on slippery roads. On such roads,
fast changes in tire traction can
cause excessive wheel slip, and
you could lose control. Do not use
cruise control on slippery roads.
1(On/Off): Press to turn the
cruise control system on and off. An
indicator light will turn on or off in
the instrument cluster.
*(Cancel): Press to disengage
cruise control without erasing the
set speed from memory.
RES/+ (Resume/Accel): Move the
thumbwheel up to resume to a
previously set speed or to
accelerate.

Black plate (41,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-41
SET/−(Set/Coast): Move the
thumbwheel down to set a speed
and activate cruise control or to
make the vehicle decelerate.
Setting Cruise Control
If the cruise button is on when not in
use, it could get bumped and go into
cruise when not desired. Keep the
cruise control button off when cruise
is not being used.
To set a speed:
1. Press
1to turn cruise
control on.
2. Get up to the speed desired.
3. Move the thumbwheel down toward SET/− and release it.
The desired set speed briefly
appears in the instrument
cluster.
4. Take your foot off the accelerator pedal.
When the brakes are applied, the
cruise control shuts off. Resuming a Set Speed
If the cruise control is set at a
desired speed and then the brakes
are applied, the cruise control is
disengaged without erasing the set
speed from memory. Once the
vehicle speed is about 40 km/h
(25 mph) or greater, move the
thumbwheel up toward RES/+
briefly and then release it. The
vehicle returns to the previously set
speed and stays there.
Increasing Speed While Using
Cruise Control
If the cruise control system is
already activated:
.Move the thumbwheel up toward
RES/+ and hold it until the
vehicle accelerates to the
desired speed, then release it.
.To increase the speed in small
amounts, move the thumbwheel
up toward RES/+ briefly and
then release it. Each time this is
done, the vehicle goes about
1.6 km/h (1 mph) faster.Reducing Speed While Using
Cruise Control
If the cruise control system is
already activated:
.Move the thumbwheel toward
SET/−
and hold until the desired
lower speed is reached, then
release it.
.To slow down in very small
amounts, move the thumbwheel
toward SET/− briefly. Each time
this is done, the vehicle goes
about 1.6 km/h (1 mph) slower.
Passing Another Vehicle While
Using Cruise Control
Use the accelerator pedal to
increase vehicle speed. When you
take your foot off the pedal, the
vehicle will slow down to the
previously set cruise control speed.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61

Black plate (2,1)Chevrolet Volt Owner Manual - 2012
10-2 Vehicle Care
Uniform Tire QualityGrading . . . . . . . . . . . . . . . . . . . 10-61
Wheel Alignment and Tire Balance . . . . . . . . . . . . . . . . . . . 10-63
Wheel Replacement . . . . . . . . 10-63
Tire Chains . . . . . . . . . . . . . . . . . 10-65
If a Tire Goes Flat . . . . . . . . . . 10-65
Tire Sealant and
Compressor Kit . . . . . . . . . . . 10-67
Storing the Tire Sealant and Compressor Kit . . . . . . . . . . . 10-74
Jump Starting
Jump Starting . . . . . . . . . . . . . . 10-75
Towing
Towing the Vehicle . . . . . . . . . 10-81
Recreational VehicleTowing . . . . . . . . . . . . . . . . . . . . 10-83
Appearance Care
Exterior Care . . . . . . . . . . . . . . . 10-85
Interior Care . . . . . . . . . . . . . . . . 10-89
Cleaning the CenterStack . . . . . . . . . . . . . . . . . . . . . 10-91
Floor Mats . . . . . . . . . . . . . . . . . . 10-92
General Information
For service and parts needs, visit
your dealer. You will receive
genuine GM parts and GM-trained
and supported service people.
Genuine GM parts have one of
these marks:
California Proposition
65 Warning
Most motor vehicles, including this
one, contain and/or emit chemicals
known to the State of California to
cause cancer and birth defects or
other reproductive harm. Engine
exhaust, many parts and systems,
many fluids, and some component
wear by-products contain and/or
emit these chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, safety belt pretensioners,
and lithium batteries contained in
Remote Keyless Entry transmitters,
may contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.

Black plate (4,1)Chevrolet Volt Owner Manual - 2012
10-4 Vehicle Care
Lifting the Vehicle with a
Service Jack
{WARNING
Lifting a vehicle can cause an
injury. The vehicle can slip off the
jack and roll over you or other
people. You and they could be
badly injured. Find a level place
to lift your vehicle. To help
prevent the vehicle from moving:1. Set the parking brake firmly.
2. Put the shift lever in P (Park).
3. Turn off the vehicle.
To be even more certain the
vehicle will not move, put blocks
in front of and behind the wheels.
{WARNING
Getting under a vehicle when it is
jacked up is dangerous. If the
vehicle slips off the jack, you
could be badly injured or killed.
Never get under a vehicle when it
is supported only by a jack.
{WARNING
Raising the vehicle with the jack
improperly positioned can
damage the vehicle or the vehicle
may fall and cause you or others
injury. When using a jack to lift the vehicle,
follow the instructions that came
with the jack and be sure to use the
correct lifting points to avoid
damaging the vehicle.
Notice:
Lifting the vehicle
improperly can cause damage
and result in costly repairs not
covered by the warranty. To lift
the vehicle properly, use this
procedure.
For additional information, see
your dealer and the service
manual.

Black plate (7,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-7
Keep a record with all parts receipts
and list the mileage and the date of
any service work performed. See
Maintenance Records on
page 11‑14.
Hood
To open the hood:
1. Turn the vehicle off beforeopening the hood. If the vehicle
is on, the engine will start when
the hood is opened. See Electric
Mode on page 9‑24 and
Extended Range Mode on
page 9‑24.
2. Pull the release handle with this symbol. It is below the
instrument panel to the left of the
steering wheel.
3. Go to the front of the vehicle andlocate the secondary release
lever under the front center of
the hood. Push the secondary
hood release lever to the right to
disengage.
4. Lift the hood and release the hood prop rod from its retainer
above the radiator support.
Place the prop rod securely into
the slotted retainer in the hood. To close the hood:
1. Before closing the hood, check
that all filler caps are properly
installed. Then, lift the hood to
relieve pressure on the
hood prop.
2. Remove the hood prop from the slotted retainer in the hood and
return it to its retainer above the
radiator support. The prop rod
must lock into place when
returning it to the retainer to
prevent hood damage.
3. Lower the hood 20 cm (8 in) above the vehicle and release it
so it fully latches. Check to
make sure the hood is firmly
closed. Repeat the process if
necessary.

Black plate (22,1)Chevrolet Volt Owner Manual - 2012
10-22 Vehicle Care
Notice
.When using concentrated
washer fluid, follow the
manufacturer's instructions
for adding water.
.Do not mix water with
ready-to-use washer fluid.
Water can cause the solution
to freeze and damage the
washer fluid tank and other
parts of the washer system.
Also, water does not clean as
well as washer fluid.
.Fill the washer fluid tank only
three-quarters full when it is
very cold. This allows for
fluid expansion if freezing
occurs, which could damage
the tank if it is
completely full.
.Do not use engine coolant
(antifreeze) in the windshield
washer. It can damage the
windshield washer system
and paint.
Brakes
This vehicle has disc brakes. Disc
brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying the
brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have the
vehicle serviced.
Notice: Continuing to drive with
worn-out brake pads could result
in costly brake repair. Some driving conditions or climates
can cause a brake squeal when the
brakes are first applied or lightly
applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in the
proper sequence to torque
specifications in
Capacities and
Specifications on page 12‑2.
Brake linings should always be
replaced as complete axle sets.

Black plate (40,1)Chevrolet Volt Owner Manual - 2012
10-40 Vehicle Care
Instrument Panel Fuse
Block (Right Side)
The right instrument panel fuse
block is on the right side end of the
instrument panel. To access the
fuses, open the fuse panel door by
pulling out.
To reinstall the door, insert the
bottom tab first, then push the door
back into its original location.
Instrument Panel Fuse Block
A fuse puller is located in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Fuses Usage
F1 Steering Wheel
Switch Backlighting
F2 Empty
F3 Empty Fuses Usage
F4 Body Control
Module 3/Right
Headlamp
F5 Body Control
Module 2/Body
Control Module
Electronics/Hatch
Lamp/Right Daytime
Running Lamp/
Shifter Lock/Switch
Backlighting