service CHEVROLET VOLT 2012 1.G Workshop Manual

Black plate (35,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-35
If the Service Electric Parking Brake
Light is on, the EPB has detected a
system problem and is operating
with reduced functionality. To apply
the EPB when this light is on, lift up
on the
Yswitch and hold it in the
up position. Full application of the
parking brake by the EPB system
may take a longer period of time
than normal when this light is on.
Continue to hold the
Yswitch until
the Electric Parking Brake Light
remains on. If the Service Electric
Parking Brake Light is on, see your
dealer.
If the EPB fails to apply, the rear
wheels should be blocked to
prevent vehicle movement.
For maximum EPB force when
parking on a hill, pull the EPB
switch twice.
EPB Release
To release the EPB, place the
vehicle in ON/RUN, apply and hold
the brake pedal, and push down
momentarily on the
Yswitch.
If attempting to release the EPB
without the brake pedal applied, a
chime will sound, and the DIC
message STEP ON BRAKE TO
RELEASE PARK BRAKE will be
displayed. The EPB is released
when the Electric Parking Brake
Light is off.
If the Service Electric Parking Brake
Light is on, the EPB has detected a
system problem, and is operating
with reduced functionality. To
release the EPB when this light is
on, push down on the
Yswitch
and hold it in the down position.
EPB release may take a longer
period of time than normal when this
light is on. Continue to hold the
Y
switch until the Electric Parking
Brake Light is off. If the light is on,
see your dealer. Notice:
Driving with the parking
brake on can overheat the brake
system and cause premature
wear or damage to brake system
parts. Make sure that the parking
brake is fully released and the
Electric Parking Brake Light is off
before driving.
Automatic EPB Release
The EPB will automatically release if
the vehicle is running, placed into
gear, and an attempt is made to
drive away. Avoid rapid acceleration
when the EPB is applied, to
preserve parking brake lining life.
See Electric Parking Brake Light on
page 5‑22, Service Electric Parking
Brake Light on page 5‑23, and
Brake System Messages on
page 5‑48.

Black plate (37,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-37
When the vehicle is started and
begins to move, the system
performs several diagnostic checks
to ensure there are no problems.
The system may be heard or felt
while it is working. This is normal
and does not mean there is a
problem with the vehicle. The
system should initialize before the
vehicle reaches 32 km/h (20 mph).
In some cases, it may take
approximately 3.2 km (2 mi) of
driving before the system initializes.
The TCS may activate on dry or
rough roads or under conditions
such as heavy acceleration while
turning or abrupt changes in output
from the electric drive unit. When
this happens, a reduction in
acceleration may be noticed, or a
noise or vibration may be heard.
This is normal.dflashes to indicate that TCS is
active. See Traction Control System
(TCS)/StabiliTrak
®Light on
page 5‑25 for more information.
If there is a problem detected with
TCS, SERVICE TRACTION
CONTROL is displayed on the
Driver Information Center (DIC).
See Ride Control System Messages
on page 5‑53. When this message
is displayed and
dcomes on and
stays on, the vehicle is safe to drive
but the system is not operational.
Driving should be adjusted
accordingly.
If
dcomes on and stays on, reset
the system:
1. Stop the vehicle.
2. Turn the engine off and wait 15 seconds.
3. Start the engine.
If
dstill comes on and stays on, the
vehicle needs service. Notice:
Do not repeatedly brake
or accelerate heavily when TCS is
off. The vehicle's driveline could
be damaged.
TCS can be turned off by pressing
and releasing the TCS/ESC button
located on the overhead console.
When TCS is turned off,
icomes
on, and the appropriate DIC
message also displays. See Ride
Control System Messages on
page 5‑53. With TCS turned off, the
system does not limit wheel spin.

Black plate (39,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-39
If a problem is detected with
StabiliTrak, SERVICE
STABILITRAK is displayed on the
Driver Information Center (DIC).
SeeRide Control System Messages
on page 5‑53. When this message
is displayed and
dcomes on and
stays on, the vehicle is safe to drive
but the system is not operational.
Driving should be adjusted
accordingly.
If
dcomes on and stays on, reset
the system:
1. Stop the vehicle.
2. Turn the engine off and wait 15 seconds.
3. Start the engine.
If
dstill comes on and stays on, the
vehicle needs service.
.To turn off both StabiliTrak and
TCS, press and hold the TCS/
ESC button, located on the
overhead console, until
iand
gilluminate and the appropriate
DIC message is displayed. See
Ride Control System Messages
on page 5‑53. When StabiliTrak is turned off,
the system will not assist with
directional control of the vehicle
or limit wheel spin. Driving
should be adjusted accordingly.
See
StabiliTrak
®OFF Light on
page 5‑24 for more information.
.Press and release the TCS/ESC
button again to turn the system
back on.
If cruise control is being used when
StabiliTrak activates, cruise control
will automatically disengage. Press
the cruise control RES/+ button to
reengage when road conditions
allow. See Cruise Control on
page 9‑40 for more information.

Black plate (44,1)Chevrolet Volt Owner Manual - 2012
9-44 Driving and Operating
Objects Detected by Both the
Front and Rear Sensors
In general, if objects are detected at
the same time near both the front
and rear bumpers while backing up,
the beeps only sound to indicate
that objects are close to the rear
bumper.
However, if an object comes within
0.3 m (1 ft) of the front bumper while
the vehicle is backing up and at the
same time there is another object
further than 0.3 m (1 ft) from the rear
bumper, then the beeps only sound
to indicate the object that is closer
to the front bumper.Turning the System On and Off
The UFRPA system can be turned
on and off by pressing the park
assist button located in the
overhead console.
The LED next to the park assist
button lights up when the system is
on and turns off when it has been
disabled.
When the system is off, PARK
ASSIST OFF displays on the Driver
Information Center (DIC). The
message disappears after a short
period of time.
UFRPA defaults to the on setting
each time the vehicle is started.
When the System Does Not
Seem to Work Properly
The following messages may be
displayed on the DIC:
SERVICE PARKING ASSIST:If
this message occurs, take the
vehicle to your dealer to repair the
system.
PARK ASSIST OFF: If the UFRPA
system does not activate due to a
temporary condition, the message
displays on the DIC. This can occur
under the following conditions:
.The driver has disabled the
system.
.The ultrasonic sensors are not
clean. Keep the vehicle's
bumpers free of mud, dirt, snow,
ice, and slush. For cleaning
instructions, see Exterior Care
on page 10‑85.

Black plate (47,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-47
Rear Vision Camera Error
Messages
SERVICE REAR VISION CAMERA
SYSTEM:If this message appears
in the center stack display, the
system is not receiving information it
requires from other vehicle systems.
If any other problem occurs or if a
problem persists, see your dealer.
Rear Vision Camera Location
The RVC is located above the
license plate. The area displayed by the camera is
limited.
It does not display objects that are
close to either corner or under the
bumper and can vary depending on
vehicle orientation or road
conditions. The distance of the
image that appears on the screen is
different from the actual distance.
The following illustration shows the
field of view that the camera
provides.A. View displayed by the camera.
B. Corner of the rear bumper.

Black plate (55,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-55
Charge Cord
SeeRadio Frequency Statement on
page 13‑17 for information
regarding Part 15 of the Federal
Communications Commission (FCC)
rules and Industry Canada
Standards RSS-GEN/210/220/310.
A. Charge Level Button
B. Charge Level Indicators
C. Charge Cord Status Indicators
D. Vehicle Plug
E. Wall Plug A portable charge cord used to
charge the vehicle high voltage
battery is stored under the rear
luggage compartment.
{WARNING
There is a risk of electric shock
that may cause personal injury or
death. Do not use the charge
cord if any part of the charge cord
is damaged. Do not open or
remove the charge cord cover.
Service by qualified personnel
only. Connect the charge cord to
a properly grounded outlet with
cords that are not damaged.
The charge cord used to charge the
vehicle is a high‐powered electrical
device. During normal operation, the
AC wall plug of the charge cord may
feel warm. The AC wall plug must fit
tightly into an AC outlet that is in
good condition.
{WARNING
Using the charge cord with a
worn or damaged AC outlet may
cause burns or start a fire.
Periodically, check the AC wall
plug and charge cord while the
vehicle is charging. If the AC wall
plug feels hot, unplug the charge
cord and have the AC outlet
replaced by a qualified electrician.
Replace the charge cord if the AC
wall plug or cord are damaged.
Do not use an AC outlet that is
worn or damaged.

Black plate (56,1)Chevrolet Volt Owner Manual - 2012
9-56 Driving and Operating
{WARNING
An extension cord should not be
used to charge the vehicle. Use
of an extension cord may
increase the risk of electric shock
or other hazards.
If an extension cord is used
because of limited access to
120V AC power, use the following
safeguards:
The 120V AC outlet should be
GFCI protected.
The extension cord should be:
.GFCI protected.
.12 or 14 gage, 3 conductor.
.Rated for outdoor.
{WARNING
Multi‐outlet power strips, surge
protectors, or similar devices
could increase the risk of
electrical shock or other hazards.
Do not use these types of devices
with the charge cord.
Charge Cord Status Indicators
The charge cord status indicators
illuminate green or flashing red to
identify the charge cord status.
When both indicators are green, the
vehicle can be charged. If any
indicators are flashing red, the
charge cord will not permit vehicle
charging.
A flashing red AC PRESENT (A)
indicates the AC voltage is out of
range.
Flashing red AC PRESENT (A) and
FAULT (B) indicate the AC outlet
does not have a proper safety
ground. Charging is not permitted
for safety reasons. The AC outlet
must be repaired or another outlet
source should be used.
A flashing red FAULT (B) indicates a
charge cord fault. The charge cord
will attempt to reset automatically.
If the flashing red FAULT (B)
continues for more than
30 seconds, unplug the charge cord
from the wall to reset. If the fault
remains, see your dealer for
service.

Black plate (59,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-59
Charging equipment with a rating of
at least 240V/20Amp will provide
the fastest charging time to
recharge the high voltage battery.
240V/40Amp circuits provide
flexibility for future vehicle charging
needs. Contact your dealer for more
information.
Do not use non‐grounded electrical
plug adapters.
Notice:Do not use portable or
stationary backup generating
equipment to charge the vehicle.
This may cause damage to the
vehicle's charging system. Only
charge the vehicle from utility
supplied power.Fuel
Use of the recommended fuel is an
important part of the proper
maintenance of this vehicle. To help
keep the engine clean and maintain
optimum vehicle performance, we
recommend the use of gasoline
advertised as TOP TIER Detergent
Gasoline.
Look for the TOP TIER label on the
fuel pump to ensure gasoline meets
enhanced detergency standards
developed by auto companies. A list
of marketers providing TOP TIER
Detergent Gasoline can be found at
www.toptiergas.com.
Use premium unleaded gasoline
with a posted octane rating of 91 or
higher. If the octane is less than 91,
you could damage the engine.
If heavy knocking is heard when
using gasoline rated at 91 octane or
higher, the engine needs service.

Black plate (61,1)Chevrolet Volt Owner Manual - 2012
Driving and Operating 9-61
Environmental Protection Agency
regulations. To help keep fuel
injectors and intake valves clean
and avoid problems due to dirty
injectors or valves, look for gasoline
that is advertised as TOP TIER
Detergent Gasoline. Look for the
TOP TIER label on the fuel pump to
ensure gasoline meets enhanced
detergency standards developed by
the auto companies. A list of
marketers providing TOP TIER
Detergent Gasoline can be found at
www.toptiergas.com.
For customers who do not use TOP
TIER Detergent Gasoline regularly,
one bottle of GM Fuel System
Treatment PLUS, added to the fuel
tank at every engine oil change, can
help clean deposits from fuel
injectors and intake valves. GM Fuel
System Treatment PLUS is the only
gasoline additive recommended by
General Motors. It is available at
your dealer.Gasolines containing oxygenates,
such as ethers and ethanol, and
reformulated gasolines might be
available in your area. We
recommend that you use these
gasolines, if they comply with the
specifications described earlier.
However, E85 (85% ethanol) and
other fuels containing more than
15% ethanol must not be used in
vehicles that were not designed for
those fuels.
Notice:
This vehicle was not
designed for fuel that contains
methanol. Do not use fuel
containing methanol. It can
corrode metal parts in the fuel
system and also damage plastic
and rubber parts. That damage
would not be covered under the
vehicle warranty. Some gasolines that are
not reformulated for low
emissions can contain an
octane-enhancing additive called
methylcyclopentadienyl manganese
tricarbonyl (MMT); ask the attendant
where you buy gasoline whether the
fuel contains MMT. We recommend
against the use of such gasolines.
Fuels containing MMT can reduce
spark plug life and affect emission
control system performance. The
malfunction indicator lamp might
turn on. If this occurs, return to your
dealer for service.

Black plate (1,1)Chevrolet Volt Owner Manual - 2012
Vehicle Care 10-1
Vehicle Care
General Information
General Information . . . . . . . . . . 10-2
California Proposition65 Warning . . . . . . . . . . . . . . . . . 10-2
California Perchlorate Materials Requirements . . . . 10-2
Accessories and Modifications . . . . . . . . . . . . . . . 10-3
Lifting the Vehicle . . . . . . . . . . . . 10-3
Vehicle Checks
Doing Your Own Service Work . . . . . . . . . . . . . . . 10-6
Hood . . . . . . . . . . . . . . . . . . . . . . . . 10-7
Engine Compartment Overview . . . . . . . . . . . . . . . . . . . 10-8
Engine Oil . . . . . . . . . . . . . . . . . . . 10-9
Engine Oil Life System . . . . . 10-12
Engine Air Cleaner/Filter . . . . 10-13
Cooling System (Engine) . . . 10-15
Cooling System (High Voltage Battery) . . . . . . . . . . . 10-16
Cooling System (Power Electronics and Charger
Modules) . . . . . . . . . . . . . . . . . . 10-17
Engine Coolant . . . . . . . . . . . . . 10-18 Engine Overheating . . . . . . . . 10-21
Washer Fluid . . . . . . . . . . . . . . . 10-21
Brakes . . . . . . . . . . . . . . . . . . . . . 10-22
Brake Fluid . . . . . . . . . . . . . . . . . 10-23
Battery . . . . . . . . . . . . . . . . . . . . . 10-25
Electric Drive Unit Shift Lock
Control Function Check . . . 10-27
Park Brake and P (Park) Mechanism Check . . . . . . . . 10-27
Wiper Blade Replacement . . . . . . . . . . . . . . 10-28
Headlamp Aiming
Headlamp Aiming . . . . . . . . . . 10-28
Bulb Replacement
Bulb Replacement . . . . . . . . . . 10-29
Halogen Bulbs . . . . . . . . . . . . . . 10-29
LED Lighting . . . . . . . . . . . . . . . 10-29
Headlamps . . . . . . . . . . . . . . . . . 10-29
Back-Up Lamps . . . . . . . . . . . . 10-31
License Plate Lamp . . . . . . . . 10-31
Replacement Bulbs . . . . . . . . . 10-32
Electrical System
High Voltage Devices andWiring . . . . . . . . . . . . . . . . . . . . . 10-32
Electrical System Overload . . . . . . . . . . . . . . . . . . 10-33 Engine Compartment Fuse
Block . . . . . . . . . . . . . . . . . . . . . 10-34
Instrument Panel Fuse Block (Left Side) . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block
(Right Side) . . . . . . . . . . . . . . . 10-40
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . 10-42
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . 10-44
Winter Tires . . . . . . . . . . . . . . . . 10-45
Tire Sidewall Labeling . . . . . . 10-45
Tire Designations . . . . . . . . . . . 10-46
Tire Terminology andDefinitions . . . . . . . . . . . . . . . . 10-47
Tire Pressure . . . . . . . . . . . . . . . 10-50
Tire Pressure Monitor
System . . . . . . . . . . . . . . . . . . . 10-51
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . . . 10-53
Tire Inspection . . . . . . . . . . . . . . 10-57
Tire Rotation . . . . . . . . . . . . . . . 10-57
When It Is Time for New Tires . . . . . . . . . . . . . . . . . . . . . . 10-58
Buying New Tires . . . . . . . . . . . 10-59
Different Size Tires and Wheels . . . . . . . . . . . . . . . . . . . 10-61