battery CHEVROLET VOLT 2016 2.G Manual Online

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
322 Service and Maintenance
.To avoid break-down or failure to
start the vehicle, maintain a
battery with full cranking power.
. Trained dealer technicians have
the diagnostic equipment to test
the battery and ensure that the
connections and cables are
corrosion-free.
Belts
. Belts may need replacing if they
squeak or show signs of
cracking or splitting.
. Trained dealer technicians have
access to tools and equipment
to inspect the belts and
recommend adjustment or
replacement when necessary.
Brakes
Brakes stop the vehicle and are
crucial to safe driving.
. Signs of brake wear may include
chirping, grinding, or squealing
noises, or difficulty stopping. .
Trained dealer technicians have
access to tools and equipment
to inspect the brakes and
recommend quality parts
engineered for the vehicle.
Fluids
Proper fluid levels and approved
fluids protect the vehicle’s systems
and components. See
Recommended Fluids and
Lubricants 0324 for GM approved
fluids.
. Engine oil and windshield
washer fluid levels should be
checked at every fuel fill.
. Instrument cluster lights may
come on to indicate that fluids
may be low and need to be
filled.
Hoses
Hoses transport fluids and should
be regularly inspected to ensure
that there are no cracks or leaks.
With a multi-point inspection, your
dealer can inspect the hoses and
advise if replacement is needed. Lamps
Properly working headlamps,
taillamps, and brake lamps are
important to see and be seen on
the road.
.
Signs that the headlamps need
attention include dimming, failure
to light, cracking, or damage.
The brake lamps need to be
checked periodically to ensure
that they light when braking.
. With a multi-point inspection,
your dealer can check the lamps
and note any concerns.
Shocks and Struts
Shocks and struts help aid in control
for a smoother ride.
. Signs of wear may include
steering wheel vibration, bounce/
sway while braking, longer
stopping distance, or uneven
tire wear.
. As part of the multi-point
inspection, trained dealer
technicians can visually inspect
the shocks and struts for signs

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
324 Service and Maintenance
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
UsageFluid/Lubricant
Engine Oil Use only engine oil meeting the dexos1™ specification of the proper SAE
viscosity grade. Look for the dexos1 approved logo for GM approved
engine oil. See Engine Oil0232.
Engine Cooling System Premix DEX-COOL
®(GM Part No. 12378390, in Canada 10953456). See
Engine Coolant 0239.
High Voltage Battery Cooling System Premix DEX-COOL (GM Part No. 12378390, in Canada 10953456). Power Electronics Cooling System Premix DEX-COOL (GM Part No. 12378390, in Canada 10953456). Brake Hydraulic System DOT 3 Hydraulic Brake Fluid (GM Part No. 19299818, in Canada 19299819).
Windshield Washer Automotive windshield washer fluid that meets regional freeze protection requirements.
Electric Drive Unit DEXRON
®-VI Automatic Transmission Fluid
Key Lock Cylinders, Hood and Hatch Hinges Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. 3634770, in Canada 10953518) or Dielectric Silicone Grease (GM Part No. 12345579, in Canada 10953481.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
328 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. Refer toRecommended Fluids and
Lubricants 0324 for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant For the air conditioning system refrigerant charge type and amount, see the refrigerant label underthe hood. See your dealer for more information.
Cooling Systems Engine 7.0 L 7.4 qt
High Voltage Battery 4.2 L 4.5 qt
Power Electronics 4.8 L 5.0 qt
Engine Oil with Filter 4.0 L4.2 qt
Fuel Tank 33.7 L8.9 gal
Electric Drive Unit 6.75 L7.13 qt
Wheel Nut Torque 140Y 100 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
336 Customer Information
dealer for warranty service, or if
the vehicle was in a crash and
cannot be driven. Assistance is
not given when the vehicle is
stuck in the sand, mud, or snow.
Emergency towing may be
covered during the Extended
Vehicle (EV) warranty.
. Flat Tire Change: Service to
change a flat tire with the tire
sealant and compressor kit.
If the tire has been separated
from the wheel, has damaged
sidewalls, or has a large
puncture, the tire is too severely
damaged for the tire sealant and
compressor kit to be effective
and the vehicle will have to be
towed. It is the owner's
responsibility for the repair or
replacement of the tire if it is not
covered by the warranty.
. Battery Jump Start: Service to
jump start a dead battery.
. Trip Interruption Benefits and
Assistance: If your trip is
interrupted due to a warranty
event, incidental expenses may
be reimbursed within the Powertrain warranty period.
Items considered are reasonable
and customary hotel, meals,
rental car, or a vehicle being
delivered back to the customer,
up to 805 km (500 mi).
Services Not Included in
Roadside Assistance
.
Impound towing caused by
violation of any laws.
. Legal fines.
. Mounting, dismounting,
or changing of snow tires,
chains, or other traction devices.
Service is not provided if a vehicle
is in an area that is not accessible
to the service vehicle or is not a
regularly traveled or maintained
public road, which includes ice and
winter roads. Off-road use is not
covered.
Services Specific to Canadian
Vehicles
. Lock-Out Service: Vehicle
registration is required. .
Trip Interruption Benefits and
Assistance: Must be over
150 km (93 mi) from where the
trip was started to qualify.
General Motors of Canada
Limited requires
pre-authorization, original
detailed receipts, and a copy of
the repair orders. Once
authorization has been received,
the Roadside Assistance advisor
will help to make arrangements
and explain how to receive
payment.
. Alternative Service: If
assistance cannot be provided
right away, the Roadside
Assistance advisor may give
permission to get local
emergency road service. You will
receive payment, up to $100,
after sending the original receipt
to Roadside Assistance.
Mechanical failures may be
covered, however any cost for
parts and labor for repairs not
covered by the warranty are the
owner's responsibility.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
340 Customer Information
In a crash, the sensing system may
shut down the high voltage system.
SeeBattery - North America 0245
for important safety information.
If an airbag has inflated, see What
Will You See after an Airbag
Inflates? 067.
If the vehicle is damaged from a
crash, flood, fire, or other event it
may be necessary to have the
vehicle inspected. SeeBattery -
North America 0245 andHigh
Voltage Safety Information 019 for
important safety information.
Managing the Vehicle Damage
Repair Process
In the event that the vehicle requires
damage repairs, GM recommends
that you take an active role in its
repair. If you have a pre-determined
repair facility of choice, take the
vehicle there, or have it towed there.
Specify to the facility that any
required replacement collision parts
be original equipment parts, either
new Genuine GM parts or recycled
original GM parts. Remember,
recycled parts will not be covered by
the GM vehicle warranty. Insurance pays the bill for the repair,
but you must live with the repair.
Depending on your policy limits,
your insurance company may
initially value the repair using
aftermarket parts. Discuss this with
the repair professional, and insist on
Genuine GM parts. Remember,
if the vehicle is leased, you may be
obligated to have the vehicle
repaired with Genuine GM parts,
even if your insurance coverage
does not pay the full cost.
If another party's insurance
company is paying for the repairs,
you are not obligated to accept a
repair valuation based on that
insurance company's collision policy
repair limits, as you have no
contractual limits with that company.
In such cases, you can have control
of the repair and parts choices as
long as the cost stays within
reasonable limits.
Service Publications
Ordering Information
Service Manuals
Service Manuals have the diagnosis
and repair information on the
engine, electric drive unit, axle,
suspension, brakes, electrical,
steering, body, etc.
Service Bulletins
Service Bulletins give additional
technical service information
needed to knowledgeably service
General Motors cars and trucks.
Each bulletin contains instructions
to assist in the diagnosis and
service of the vehicle.
Owner Information
Owner publications are written
specifically for owners and intended
to provide basic operational
information about the vehicle. The
Owner Manual includes the
Maintenance Schedule for all
models.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
OnStar 345
OnStar
OnStar Overview
OnStar Overview . . . . . . . . . . . . . 345
OnStar Services
Emergency . . . . . . . . . . . . . . . . . . . 346
Security . . . . . . . . . . . . . . . . . . . . . . 346
Navigation . . . . . . . . . . . . . . . . . . . . 346
Connections . . . . . . . . . . . . . . . . . . 347
Diagnostics . . . . . . . . . . . . . . . . . . . 349
OnStar Additional Information
OnStar AdditionalInformation . . . . . . . . . . . . . . . . . . 349
OnStar Overview
=Voice Command Button
QBlue OnStar Button
>Emergency Button
This vehicle may be equipped with a
comprehensive, in-vehicle system
that can connect to an OnStar
Advisor for Emergency, Security,
Navigation, Connections, and
Diagnostics Services. OnStar
services may require a paid
subscription. OnStar requires the
vehicle battery and electrical
system, cellular service, and GPS
satellite signals to be available and
operating. OnStar acts as a link to
existing emergency service
providers. OnStar may collect
information about you and your
vehicle, including location
information. See OnStar ’s Terms &Conditions and Privacy Statement
for more details including system
limitations at www.onstar.com (U.S.)
or www.onstar.ca (Canada).
The OnStar system status light is
next to the OnStar buttons. If the
status light is:
.
Solid Green: System is ready.
. Flashing Green: On a call.
. Red: Indicates a problem.
. Off: System is off. PressQ
twice to speak with an OnStar
Advisor.
Press
Qor call 1-888-4ONSTAR
(1-888-466-7827) to speak to an
Advisor.
Press
=to:
. Make a call, end a call,
or answer an incoming call.
. Give OnStar Hands-Free Calling
voice commands.
. Give OnStar Turn-by-Turn
Navigation voice commands.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
346 OnStar
.Obtain the Wi-Fi®hotspot name
or SSID and password,
if equipped.
Press
Qto connect to an
Advisor to:
. Verify account information or
update contact information.
. Get driving directions.
. Receive a Diagnostic check of
the vehicle's key operating
systems.
. Receive Roadside Assistance.
. Manage Wi-Fi Settings,
if equipped.
Press
>to get a priority connection
to an OnStar Advisor available
24/7 to:
. Get help for an emergency.
. Be a Good Samaritan or
respond to an AMBER Alert.
. Get assistance in severe
weather or other crisis situations
and find evacuation routes.
OnStar Services
Emergency
OnStar Emergency Services require
a specific OnStar subscription plan.
With Automatic Crash Response, in
many crashes, built-in sensors can
automatically alert a specially
trained OnStar Advisor who is
immediately connected to the
vehicle to help.
Press
>for a priority connection to
an OnStar Advisor who can contact
emergency service providers, direct
them to your exact location, and
relay important information.
With OnStar Crisis Assist, specially
trained Advisors are available
24 hours a day, 7 days a week, to
provide a central point of contact,
assistance, and information during a
crisis.
With Roadside Assistance, Advisors
can locate a nearby service provider
to help with a flat tire, a battery
jump, or an empty gas tank.
Security
If equipped, OnStar provides these
services:
. With Stolen Vehicle Assistance,
OnStar Advisors can use GPS to
pinpoint the vehicle and help
authorities quickly recover it.
. With Remote Ignition Block,
if equipped, OnStar can block
the engine from being started.
. With Stolen Vehicle Slowdown,
if equipped, OnStar can work
with law enforcement to
gradually slow the vehicle down.
Navigation
OnStar navigation requires a
specific OnStar subscription plan.
Press
Qto receive Turn-by-Turn
directions or have them sent to the
vehicle’s navigation screen,
if equipped.

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
OnStar 351
vehicle has not been started for
five days, OnStar can contact
Roadside Assistance or a locksmith
to help gain access to the vehicle.
Global Positioning
System (GPS)
.Obstruction of the GPS can
occur in a large city with tall
buildings; in parking garages;
around airports; in tunnels and
underpasses; or in an area with
very dense trees. If GPS signals
are not available, the OnStar
system should still operate to
call OnStar. However, OnStar
could have difficulty identifying
the exact location.
. In emergency situations, OnStar
can use the last stored GPS
location to send to emergency
responders.
A temporary loss of GPS can cause
loss of the ability to send a
Turn-by-Turn Navigation route. The
Advisor may give a verbal route or
may ask for a call back after the
vehicle is driven into an open area.
Cellular and GPS Antennas
Cellular reception is required for
OnStar to send remote signals to
the vehicle. Do not place items over
or near the antenna to prevent
blocking cellular and GPS signal
reception.
Unable to Connect to OnStar
Message
If there is limited cellular coverage
or the cellular network has reached
maximum capacity, this message
may come on. Press
Qto try the
call again or try again after driving a
few miles into another cellular area.
Vehicle and Power Issues
OnStar services require a vehicle
electrical system, wireless service,
and GPS satellite technologies to be
available and operating for features
to function properly. These systems
may not operate if the battery is
discharged or disconnected.
Add-on Electrical Equipment
The OnStar system is integrated
into the electrical architecture of the
vehicle. Do not add any electrical
equipment. See Add-On Electrical
Equipment 0224. Added electrical
equipment may interfere with the
operation of the OnStar system and
cause it to not operate.
Vehicle Software Updates
OnStar or GM may remotely deliver
software updates or changes to the
vehicle without further notice or
consent. These updates or changes
may enhance or maintain safety,
security, or the operation of the
vehicle or the vehicle systems.
Software updates or changes may
affect or erase data or settings that
are stored in the vehicle, such as
OnStar Hands-Free Calling name
tags, saved navigation destinations,
or pre-set radio stations. Neither
OnStar nor GM is responsible for
any affected or erased data or
settings. These updates or changes
may also collect personal
information. Such collection is
described in the OnStar privacy

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
356 Index
Automatic (cont'd)Headlamp System . . . . . . . . . . . . 148
B
Battery . . . . . . . . . . . . . . . . . . . . . . . . . 104
Power Protection . . . . . . . . . . . . . 152
Battery - North America . . . . 245, 295
Battery and Charging Messages. . . . . . . . . . . . . . . . . . . . . 130
Battery Gauge
High Voltage . . . . . . . . . . . . . . . . . . 104
Blade Replacement, Wiper . . . . . 248
Brake Parking, Electric . . . . . . . . . . . . . . 185
System Warning Light . . . . . . . . .110
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Antilock . . . . . . . . . . . . . . . . . . . . . . . 184
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Regenerative Braking . . . . . . . . . 187
System Messages . . . . . . . . . . . . 130
Braking . . . . . . . . . . . . . . . . . . . . . . . . . 163
Break-In, New Vehicle . . . . . . . . . . 171
Bulb Replacement . . . . . . . . . . . . . . 251 Halogen Bulbs . . . . . . . . . . . . . . . . 249
Headlamp Aiming . . . . . . . . . . . . . 249
Headlamps . . . . . . . . . . . . . . . . . . . 249
License Plate Lamps . . . . . . . . . 250
Taillamps . . . . . . . . . . . . . . . . . . . . . 250
Buying New Tires . . . . . . . . . . . . . . . 276
C
Calibration . . . . . . . . . . . . . . . . . . . . . . . 97
California Fuel Requirements . . . . . . . . . . . 220
Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . 226
California Proposition
65 Warning . . . . . . . . . .226, 245, 295
Canadian Vehicle Owners . . . . . . . . 2
Capacities and
Specifications . . . . . . . . . . . . . . . . . 328
Carbon Monoxide Engine Exhaust . . . . . . . . . . . . . . . 182
Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Winter Driving . . . . . . . . . . . . . . . . 167
Cargo Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Caution, Danger, and Warning . . . . 3
Center Console Storage . . . . . . . . . 93
Center Stack Display . . . . . . . . . . . 116
Chains, Tire . . . . . . . . . . . . . . . . . . . . 280
Charge Cord . . . . . . . . . . . . . . . . . . . . 210
Charging
Delay Override . . . . . . . . . . . . . . . 206
Electrical Requirements . . . . . . 218
Plug-In . . . . . . . . . . . . . . . . . . . . . . . 205
Programmable . . . . . . . . . . . . . . . . .118 Charging (cont'd)
Utility Interruption . . . . . . . . . . . . . 218
Wireless . . . . . . . . . . . . . . . . . . . . . . . . 99
Charging Status Screens . . . . . . . 207
Charging System Light . . . . . . . . . 108
Check
Malfunction IndicatorEngine Light . . . . . . . . . . . . . . . . 109
Child Restraints
Infants and Young Children . . . . . 75
Lower Anchors and Tethersfor Children . . . . . . . . . . . . . . . . . . . 80
Older Children . . . . . . . . . . . . . . . . . . 74
Securing . . . . . . . . . . . . . . . . . . . . 87, 89
Systems . . . . . . . . . . . . . . . . . . . . . . . . 78
Cleaning Exterior Care . . . . . . . . . . . . . . . . . 304
Interior Care . . . . . . . . . . . . . . . . . . 309
Climate Control Systems Automatic . . . . . . . . . . . . . . . . . . . . . 154
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Cluster, Instrument . . . . . . . . . . . . . 100
Collision Damage Repair . . . . . . . 338
Compact Spare Tire . . . . . . . . . . . . 294
Compartments Storage . . . . . . . . . . . . . . . . . . . . . . . . . 92
Compass . . . . . . . . . . . . . . . . . . . . . . . . 97 Messages . . . . . . . . . . . . . . . . . . . . 131

Chevrolet VOLT Owner Manual (GMNA-Localizing-U.S/Canada/Mexico-
9159388) - 2016 - crc - 5/20/15
358 Index
Electrical Requirements forBattery Charging . . . . . . . . . . . . . . 218
Electrical System Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 252
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 256
Overload . . . . . . . . . . . . . . . . . . . . . 252
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 259
Emergency
OnStar
®. . . . . . . . . . . . . . . . . . . . . . 346
Energy Efficiency Driving . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Energy Information . . . . . . . . . . . . . 127
Engine Air Cleaner/Filter . . . . . . . . . . . . . 235
Check and Service EngineSoon Light . . . . . . . . . . . . . . . . . . 109
Compartment Overview . . . . . . . 231
Coolant . . . . . . . . . . . . . . . . . . . . . . . 239
Coolant Temperature Warning Light . . . . . . . . . . . . . . . .114
Cooling System . . . . . . . . . . 236–238
Cooling System Messages . . . 132
Drive Belt Routing . . . . . . . . . . . . 330
Exhaust . . . . . . . . . . . . . . . . . . . . . . 182
Oil Life System . . . . . . . . . . . . . . . 234 Engine (cont'd)
Oil Messages . . . . . . . . . . . . . . . . . 132
Oil Pressure Light . . . . . . . . . . . . .114
Overheating . . . . . . . . . . . . . . . . . . 242
Running While Parked . . . . . . . . 182
Engine Unavailable Out of Fuel . . . . . . . . . . . . . . . . . . . 179
Entry Lighting . . . . . . . . . . . . . . . . . . . 151
Event Data Recorders . . . . . . . . . . 343
Exit Lighting . . . . . . . . . . . . . . . . . . . . 151
Extended Range Mode . . . . . . . . . 176
Extender, Safety Belt . . . . . . . . . . . . 60
Exterior Lamp Controls . . . . . . . . . 146
F
Filter, Engine Air Cleaner . . . . . . . . . . . 235
Flash-to-Pass . . . . . . . . . . . . . . . . . . . 148
Flashers, Hazard Warning . . . . . . 149
Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . 281 Changing . . . . . . . . . . . . . . . . . . . . . 289
Floor Mats . . . . . . . . . . . . . . . . . . . . . . 312
Fluid Brakes . . . . . . . . . . . . . . . . . . . . . . . . 243
Washer . . . . . . . . . . . . . . . . . . . . . . . 242
Folding Mirrors . . . . . . . . . . . . . . . . . . 45
Forward Collision Alert (FCA) System . . . . . . . . . . . . . . . . . 198 Frequency Statement
Radio . . . . . . . . . . . . . . . . . . . . . . . . . 341
Front Automatic Braking (FAB) System . . . . . . . . . . . . . . . . . 200
Front Seats Adjustment . . . . . . . . . . . . . . . . . . . . . 51
Heated . . . . . . . . . . . . . . . . . . . . . . . . . 53
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219 Additives . . . . . . . . . . . . . . . . . . . . . 221
Filling a Portable FuelContainer . . . . . . . . . . . . . . . . . . . 223
Filling the Tank . . . . . . . . . . . . . . . 221
Foreign Countries . . . . . . . . . . . . 221
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 104
Low Fuel Warning Light . . . . . . . .115
Requirements, California . . . . . 220
System Messages . . . . . . . . . . . . 132
Function Check Electric Drive Unit ShiftLock Control . . . . . . . . . . . . . . . . 247
Fuses
Engine Compartment FuseBlock . . . . . . . . . . . . . . . . . . . . . . . . 252
Instrument Panel Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 256
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . . . 259