engine CHRYSLER 300 SRT 2005 1.G Service Manual

Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives are not
the responsibility of the manufacturer.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
Carbon Monoxide Warnings
WARNING!
Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning:
•Do not inhale exhaust gases. They contain carbon
monoxide, a colorless and odorless gas which can kill.
Never run the engine in a closed area, such as a
garage, and never sit in a parked vehicle with the
engine running for an extended period. If the vehicle is
stopped in an open area with the engine running for
more than a short period, adjust the ventilation system
to force fresh, outside air into the vehicle.
•Guard against carbon monoxide with proper mainte-
nance. Have the exhaust system inspected every time
the vehicle is raised. Have any abnormal conditions
repaired promptly. Until repaired, drive with all side
windows fully open.
•Keep the trunk closed when driving your vehicle to
prevent carbon monoxide and other poisonous ex-
haust gases from entering the vehicle.
STARTING AND OPERATING 217
5

NOTE:
•
Tighten the gas cap until you hear a “clicking” sound.
This is an indication that the gas cap is properly
tightened. If the gas cap is not secured properly the
Malfunction Indicator Light in the instrument cluster
will turn on. Make sure that the gas cap is tightened
each time the vehicle is refueled.
•When the fuel nozzle “clicks” or shuts off, the fuel
tank is full.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel to the vehicle when the engine is
running.
•A fire may result if gasoline is pumped into a
portable container that is inside of a vehicle. You
could be burned. Always place gas containers on
the ground while filling.
VEHICLE LOADING
The load carrying capacity of your vehicle is shown in the
charts that follow. This information should be used for
passenger and luggage loading as indicated.
If the seatbacks are folded for carrying cargo, do not
exceed the specified GVWR and GAWR.
Vehicle Certification Label
Your vehicle has a certification label attached to the rear
of the driver’s door.
The label contains the following information:
•Name of manufacturer
•Month and year of manufacture
•Gross Vehicle Weight Rating (GVWR)
•Gross Axle Weight Rating (GAWR) front
•Gross Axle Weight Rating (GAWR) rear
•Vehicle Identification Number (VIN)
•Type of Vehicle
•Month Day and Hour of Manufacture (MDH)
STARTING AND OPERATING 219
5

WHAT TO DO IN EMERGENCIES
CONTENTS

Hazard Warning Flasher.................224

If Your Engine Overheats................225

TIREFIT Tire Repair....................226

Jump-Starting Procedures If Battery Is Low...229

Driving On Slippery Surfaces.............231
▫Acceleration.........................231
▫Traction............................232

Freeing A Stuck Vehicle.................232

Towing A Disabled Vehicle...............233
▫With Ignition Key.....................233
▫Without The Ignition Key...............234
▫Towing This Vehicle Behind Another Vehicle
(Flat Towing With All Four Wheels On The
Ground)............................234
▫Towing This Vehicle Behind Another Vehicle
With A Tow Dolley....................234
6

IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
•On the highways — Slow down.
•In city traffic — While stopped, put transmission in
neutral, but do not increase engine idle speed.
NOTE:There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the engine cooling system and turning off the A/C
removes this heat. You can also turn the Temperature
control to maximum heat, the Mode control to floor, and
the fan control to High. This allows the heater core to act
as a supplement to the radiator and aids in removing heat
from the engine cooling system.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If temperature gauge reads “H”, pull
over and stop the vehicle. Idle the vehicle with the
air conditioner turned off until the pointer drops
back into the normal range. If the pointer remains on
the “H”, turn the engine off immediately, and call for
service.
WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call a service center if your
vehicle overheats. If you decide to look under the
hood yourself, see Section 7, Maintenance, of this
manual. Follow the warnings under the Cooling
System Pressure Cap paragraph.
WHAT TO DO IN EMERGENCIES 225
6

WARNING!
•Do not attempt to repair a tire on the side of the vehicle
close to traffic. Pull far enough off the road to avoid the
danger of being hit when operating the jack or repairing a
tire.
•Cuts or punctures larger than approximately 0.16 in. (4 mm),
tire damage caused by driving with extremely low tire
pressure or on a flat tire, or a damaged wheel can pose a
hazard while driving. TIREFIT should not be used in such
circumstances. Do not drive the vehicle under such circum-
stances. Contact your nearest authorized dealer for assis-
tance.
•Take care not to allow the contents of TIREFIT to come in
contact with hair, eyes or clothing. TIREFIT is harmful if
inhaled, swallowed or absorbed through the skin: It causes
skin, eye and respiratory irritation. Any contact with eyes or
skin should be flushed immediately with plenty of water. If
clothing comes in contact with TIREFIT, change clothing as
soon as possible.
•In case of allergic reaction or rash, consult a physician
immediately. Keep TIREFIT out of reach of children. If
swallowed, rinse mouth immediately with plenty of water
and drink plenty of water. Do not induce vomiting! Consult
a physician immediately.
Keep away from open flame or heat source.
Sealing tire with TIREFIT
1. Set the parking brake and turn on the hazard warning
flashers.
2. Move the transmission selector lever to the PARK
position and turn off the engine.
3. Remove the TIREFIT kit from the rear compartment.
4. Pull the power plug (2) and air hose (1) out from the
TIREFIT kit.
Hazard Flasher Switch
WHAT TO DO IN EMERGENCIES 227
6

•Replace the TIREFIT sealant bottle (5) once every four
years to assure optimum operation of the system.
•If TIREFIT is liquid, clean water and a damp cloth will
remove the material from the vehicle or tire and wheel
components. Once TIREFIT sealing material has dried,
it can easily be peeled off and properly discarded.
•Do not exceed 50 mph (80 km/h) until the tire has
been inspected.
JUMP-STARTING PROCEDURES IF BATTERY IS
LOW
WARNING!
Take care to avoid the radiator cooling fan whenever
the hood is raised. It can start anytime the ignition
switch is on. You can be hurt by the fan.
WARNING!
•Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the
engine has started, ignite and damage the converter
and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from
another vehicle. This type of start can be dangerous
if done improperly, so follow this procedure care-
fully.
•Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or clothing.
Don’t lean over battery when attaching clamps or
allow the clamps to touch each other. If acid splashes
in eyes or on skin, flush contaminated area immedi-
ately with large quantities of water.
•A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away from
the vent holes. Do not use a booster battery or any
other booster source with an output that exceeds 12
volts.
WHAT TO DO IN EMERGENCIES 229
6

NOTE:The battery is stored under an access cover in
the trunk. Remote battery terminals are located in the
engine compartment for jump starting.
NOTE:The battery in this vehicle has a vent hose that
should not be disconnected and should only be replaced
with a battery of the same type (vented).
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission in PARK and turn the
ignition switch to the OFF (or LOCK) position for both
vehicles.3. Turn off the heater, radio and all unnecessary electrical
loads.
4. Connect one end of the jumper cable to the remote
jump start positive battery post (A) in the engine com-
partment. Connect the other end of the same cable to the
positive terminal of the booster battery. Refer to the
following illustration for jump starting connections.
5. Connect the other cable, first to the negative terminal
of the booster battery andthen to the engine ground (B)
of the vehicle with the discharged battery.Make sure
you have a good contact on the engine ground. Refer to
the following illustration for jump starting connections.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
230 WHAT TO DO IN EMERGENCIES

WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure
someone. Do not spin your vehicle’s wheels faster
than 35 mph (55 km/h) when you are stuck. And
don’t let anyone near a spinning wheel, no matter
what the speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 35 mph (55 km/h).
TOWING A DISABLED VEHICLE
With Ignition Key
Your vehicle may be towed under the following condi-
tions: The gear selector must be in NEUTRAL, the
distance to be traveled must not exceed 30 miles (48 km),
and the towing speed must not exceed 30 mph (48
km/h). Exceeding these towing limits may cause a trans-
mission geartrain failure. If the transmission is not op-
erative, or if the vehicle is to be towed more than 30 miles
(48 km), the vehicle must be transported using a flat bed
or the drive shaft disconnected at the rear axle drive
flange.
WHAT TO DO IN EMERGENCIES 233
6

MAINTAINING YOUR VEHICLE
CONTENTS

6.1L Engine..........................237

Onboard Diagnostic System — OBD II......238

Emissions Inspection And Maintenance
Programs
............................239

Replacement Parts.....................240

Dealer Service........................240

Maintenance Procedures.................241
▫Engine Oil..........................241
▫Engine Oil Filter......................243
▫Drive Belts — Check Condition And
Tensioner...........................244
▫Spark Plugs.........................244▫Engine Air Cleaner Filter................244
▫Fuel Filter..........................245
▫Catalytic Converter....................245
▫Maintenance-Free Battery................247
▫Air Conditioner Maintenance.............248
▫A/C Air Filter — If Equipped............249
▫Power Steering — Fluid Check............249
▫Front & Rear Suspension Ball Joints........250
▫Steering Linkage......................250
▫Body Lubrication.....................250
▫Windshield Wiper Blades................250
7

▫Windshield Washers/Headlight Washers.....251
▫Exhaust System......................251
▫Cooling System.......................252
▫Hoses And Vacuum/Vapor Harnesses.......256
▫Brakes.............................257
▫Brake Fluid Level Check................258
▫Fuel System Hoses....................259
▫Automatic Transmission................259
▫Front And Rear Wheel Bearings...........260
▫Appearance Care And Protection
From Corrosion......................260
▫Cleaning The Center Console Cup Holders . . . 264

Power Distribution Centers...............264
▫Front Power Distribution Center...........264▫Rear Power Distribution Center...........266

Vehicle Storage........................268

Replacement Light Bulbs................269

Bulb Replacement......................270
▫Low Beam Headlamp, High Beam Headlamp,
And Park/Turn Lamp..................270
▫Tail/Stop, Tail, Turn Signal Lamp, And Backup
Lamp..............................272
▫License Lamp........................274

Fluids And Capacities...................275

Recommended Fluids, Lubricants And
Genuine Parts
.........................276
▫Engine.............................276
▫Chassis............................276
236 MAINTAINING YOUR VEHICLE