park CHRYSLER 300 SRT 2005 1.G Workshop Manual

WARNING!
•Do not attempt to repair a tire on the side of the vehicle
close to traffic. Pull far enough off the road to avoid the
danger of being hit when operating the jack or repairing a
tire.
•Cuts or punctures larger than approximately 0.16 in. (4 mm),
tire damage caused by driving with extremely low tire
pressure or on a flat tire, or a damaged wheel can pose a
hazard while driving. TIREFIT should not be used in such
circumstances. Do not drive the vehicle under such circum-
stances. Contact your nearest authorized dealer for assis-
tance.
•Take care not to allow the contents of TIREFIT to come in
contact with hair, eyes or clothing. TIREFIT is harmful if
inhaled, swallowed or absorbed through the skin: It causes
skin, eye and respiratory irritation. Any contact with eyes or
skin should be flushed immediately with plenty of water. If
clothing comes in contact with TIREFIT, change clothing as
soon as possible.
•In case of allergic reaction or rash, consult a physician
immediately. Keep TIREFIT out of reach of children. If
swallowed, rinse mouth immediately with plenty of water
and drink plenty of water. Do not induce vomiting! Consult
a physician immediately.
Keep away from open flame or heat source.
Sealing tire with TIREFIT
1. Set the parking brake and turn on the hazard warning
flashers.
2. Move the transmission selector lever to the PARK
position and turn off the engine.
3. Remove the TIREFIT kit from the rear compartment.
4. Pull the power plug (2) and air hose (1) out from the
TIREFIT kit.
Hazard Flasher Switch
WHAT TO DO IN EMERGENCIES 227
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•Replace the TIREFIT sealant bottle (5) once every four
years to assure optimum operation of the system.
•If TIREFIT is liquid, clean water and a damp cloth will
remove the material from the vehicle or tire and wheel
components. Once TIREFIT sealing material has dried,
it can easily be peeled off and properly discarded.
•Do not exceed 50 mph (80 km/h) until the tire has
been inspected.
JUMP-STARTING PROCEDURES IF BATTERY IS
LOW
WARNING!
Take care to avoid the radiator cooling fan whenever
the hood is raised. It can start anytime the ignition
switch is on. You can be hurt by the fan.
WARNING!
•Do not attempt to push or tow your vehicle to get it
started. Vehicles equipped with an automatic trans-
mission cannot be started this way. Unburned fuel
could enter the catalytic converter and once the
engine has started, ignite and damage the converter
and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from
another vehicle. This type of start can be dangerous
if done improperly, so follow this procedure care-
fully.
•Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or clothing.
Don’t lean over battery when attaching clamps or
allow the clamps to touch each other. If acid splashes
in eyes or on skin, flush contaminated area immedi-
ately with large quantities of water.
•A battery generates hydrogen gas which is flam-
mable and explosive. Keep flame or spark away from
the vent holes. Do not use a booster battery or any
other booster source with an output that exceeds 12
volts.
WHAT TO DO IN EMERGENCIES 229
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NOTE:The battery is stored under an access cover in
the trunk. Remote battery terminals are located in the
engine compartment for jump starting.
NOTE:The battery in this vehicle has a vent hose that
should not be disconnected and should only be replaced
with a battery of the same type (vented).
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission in PARK and turn the
ignition switch to the OFF (or LOCK) position for both
vehicles.3. Turn off the heater, radio and all unnecessary electrical
loads.
4. Connect one end of the jumper cable to the remote
jump start positive battery post (A) in the engine com-
partment. Connect the other end of the same cable to the
positive terminal of the booster battery. Refer to the
following illustration for jump starting connections.
5. Connect the other cable, first to the negative terminal
of the booster battery andthen to the engine ground (B)
of the vehicle with the discharged battery.Make sure
you have a good contact on the engine ground. Refer to
the following illustration for jump starting connections.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
230 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLE
CONTENTS

6.1L Engine..........................237

Onboard Diagnostic System — OBD II......238

Emissions Inspection And Maintenance
Programs
............................239

Replacement Parts.....................240

Dealer Service........................240

Maintenance Procedures.................241
▫Engine Oil..........................241
▫Engine Oil Filter......................243
▫Drive Belts — Check Condition And
Tensioner...........................244
▫Spark Plugs.........................244▫Engine Air Cleaner Filter................244
▫Fuel Filter..........................245
▫Catalytic Converter....................245
▫Maintenance-Free Battery................247
▫Air Conditioner Maintenance.............248
▫A/C Air Filter — If Equipped............249
▫Power Steering — Fluid Check............249
▫Front & Rear Suspension Ball Joints........250
▫Steering Linkage......................250
▫Body Lubrication.....................250
▫Windshield Wiper Blades................250
7

▫Windshield Washers/Headlight Washers.....251
▫Exhaust System......................251
▫Cooling System.......................252
▫Hoses And Vacuum/Vapor Harnesses.......256
▫Brakes.............................257
▫Brake Fluid Level Check................258
▫Fuel System Hoses....................259
▫Automatic Transmission................259
▫Front And Rear Wheel Bearings...........260
▫Appearance Care And Protection
From Corrosion......................260
▫Cleaning The Center Console Cup Holders . . . 264

Power Distribution Centers...............264
▫Front Power Distribution Center...........264▫Rear Power Distribution Center...........266

Vehicle Storage........................268

Replacement Light Bulbs................269

Bulb Replacement......................270
▫Low Beam Headlamp, High Beam Headlamp,
And Park/Turn Lamp..................270
▫Tail/Stop, Tail, Turn Signal Lamp, And Backup
Lamp..............................272
▫License Lamp........................274

Fluids And Capacities...................275

Recommended Fluids, Lubricants And
Genuine Parts
.........................276
▫Engine.............................276
▫Chassis............................276
236 MAINTAINING YOUR VEHICLE

quality filters should be used to assure most efficient
service. Mopar Engine Oil Filters are a high quality oil
filter and are recommended.
Drive Belts — Check Condition and Tensioner
Belt tension is controlled by means of an automatic
tensioner. No belt tension adjustments are required.
However, belt and belt tensioner condition should be
inspected at the specified intervals, and replaced if re-
quired. See your authorized dealer for service.
At the mileage indicated in the maintenance schedule, all
belts and tensioner should be checked for condition.
Improper belt tension can cause belt slippage and failure.
Belts should be inspected for evidence of cuts, cracks,
glazing, or frayed cords and replaced if there is indication
of damage which could result in belt failure. Low gen-
erator belt tension can cause battery failure.
Also check belt routing to make sure there is no interfer-
ence between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to the “Vehicle Emission Control Informa-
tion” label in the engine compartment.
Engine Air Cleaner Filter
Under normal driving conditions, replace the air filter at
the intervals shown on Schedule “A”. If, however, you
drive the vehicle frequently under dusty or severe con-
ditions, the filter element should be inspected periodi-
cally and replaced if necessary at the intervals shown on
Schedule “B”.
244 MAINTAINING YOUR VEHICLE

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your ex-
haust system. Do not park or operate your vehicle in
areas where your exhaust system can contact any-
thing that can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer’s specifications, should be ob-
tained immediately.To minimize the possibility of catalyst damage:
•Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
•Do not try to start engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
246 MAINTAINING YOUR VEHICLE

Maintenance-Free Battery
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
NOTE:The battery is stored under an access cover in
the trunk. Remote battery terminals are located in the
engine compartment for jump starting.
NOTE:The battery in this vehicle has a vent hose that
should not be disconnected and should only be replaced
with a battery of the same type (vented).
WARNING!
•Battery fluid is a corrosive acid solution and can
burn or even blind you. Don’t allow battery fluid
to contact your eyes, skin or clothing. Don’t lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water.
•Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Don’t use
a booster battery or any other booster source with
an output greater than 12 volts. Don’t allow cable
clamps to touch each other.
•Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
Battery Location
MAINTAINING YOUR VEHICLE 247
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CAUTION!
The fluid level is preset at the factory and does not
require adjustment under normal operating condi-
tions. If a transmission fluid leak occurs, visit your
authorized dealer immediately. Severe damage to the
transmission may occur. Your authorized dealer has
the proper tools to accurately adjust the fluid level.
Fluid and Filter Changes
Automatic transmission fluid and filter should be
changed as follows:
Maintenance schedule “A”— No change necessary.
Maintenance schedule “B”–Every 60,000 miles (96 000
km) change fluid and filter under the following condi-
tions:
•Police, taxi, limousine, commercial type operation, or
trailer towing where the vehicle is drivenregularlyfor
more than 45 minutes of continuous operation.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Front And Rear Wheel Bearings
Front and rear wheel bearings are permanently sealed.
No regular maintenance is required for these compo-
nents.
Appearance Care and Protection from Corrosion
Protection of Body and Paint from Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice, and those that are sprayed on
trees and road surfaces during other seasons, are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, extreme
hot or cold weather and other extreme conditions will
have an adverse effect on paint, metal trim, and under-
body protection.
The following maintenance recommendations will enable
you to obtain maximum benefit from the corrosion
resistance built into your vehicle.
260 MAINTAINING YOUR VEHICLE

Cavity Fuse Circuits
3— —
4 20 Amp Yel-
lowHorn
5 25 Amp Clear Headlamp Washer
6 15 Amp Dk.
BlueFront Control Module (FCM)
7 20 Amp Yel-
lowFog Lamp
8 15 Amp Dk.
BluePark Lamp
9 15 Amp Dk.
BlueNon ABS Brakes
10 5 Amp Or-
angeStarter
11 15 Amp Dk.
BlueAuto Shutdown/Powertrain
Control Module (PCM)
12 — —
13 — —
14 20 Amp Yel-
lowPowertrain Control Module
15 25 Amp Clear Injectors, Ignition CoilsCavity Fuse Circuits
16 20 Amp Yel-
lowPowertrain Control Module
17 30 Amp Pink Antilock Brake System (ABS)
Valves
18 30 Amp Pink Windshield Wiper/Washer
19 50 Amp Red Radiator Fan
20 20 Amp Lt.
BlueStarter
21 50 Amp Red ABS Pump Motor
22 40 Amp
GreenRadiator Fan High/Low
23 50 Amp Red High Intensity Lighting
24 60 Amp Yel-
lowRadiator Fan
25 30 Amp Pink Lighting Left High Beam/
Right Low Beam
26 — —
27 30 Amp Pink Lighting Left Low Beam/
Right High Beam
MAINTAINING YOUR VEHICLE 265
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