tow CHRYSLER ASPEN 2009 2.G Repair Manual

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer's specifications, should be ob-
tained immediately.To minimize the possibility of catalyst damage:²Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
²Do not try to start engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
MAINTAINING YOUR VEHICLE 399
7

²If you carry special cargo such as chemicals, fertilizers,
de-icer salt, etc., be sure that such materials are well
packaged and sealed.
²If a lot of driving is done on gravel roads, consider
mud or stone shields behind each wheel.
²Use MOPARtTouch Up Paint on scratches as soon as
possible. Your authorized dealer has touch up paint to
match the color of your vehicle.
Wheel and Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly with
a mild soap and water to prevent corrosion. To remove
heavy soil, use MOPARtWheel Cleaner or select a
nonabrasive, non-acidic cleaner. Do not use scouring
pads, steel wool, a bristle brush or metal polishes. Only
MOPARtcleaners are recommended. Do not use ovencleaner. Avoid automatic car washes that use acidic
solutions or harsh brushes that may damage the wheels'
protective finish.
YES EssentialstFabric Cleaning Procedure ± If
Equipped
YES Essentialstseats may be cleaned in the following
manner:
²Remove as much of the stain as possible by blotting
with a clean, dry towel.
²Blot any remaining stain with a clean, damp towel.
²For tough stains, apply MOPARtTotal Clean or a mild
soap solution to a clean, damp cloth and remove stain.
Use a fresh, damp towel to remove soap residue.
²For grease stains, apply MOPARtMulti-Purpose
Cleaner to a clean, damp cloth and remove stain. Use
a fresh, damp towel to remove soap residue.
412 MAINTAINING YOUR VEHICLE

To minimize the possibility of scratching the lenses and
reducing light output, avoid wiping with a dry cloth. To
remove road dirt, wash with a mild soap solution fol-
lowed by rinsing.
Do not use abrasive cleaning components, solvents, steel
wool or other aggressive material to clean the lenses.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution when
cleaning inside rear windows equipped with electric
defrosters or windshields equipped with a windshield
wiper de-icer. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
When cleaning the rear view mirror, spray cleaner on the
towel or rag that you are using. Do not spray cleaner
directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1.
Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp rag.
2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
414 MAINTAINING YOUR VEHICLE

Cav-
ityCartridge
Fuse /
RelayMini Fuse Description
14 40 Amp
GreenESP Pump
15 50 Amp
RedJB Feed
16 10 Amp
RedSpare
17 Spare
18 20 Amp
YellowFuel Pump
19 20 Amp
YellowNext Generation Con-
troller (NGC)
20 25 Amp
Clear115V Power Inverter
21 20 Amp
YellowABS BattCav-
ityCartridge
Fuse /
RelayMini Fuse Description
22 20 Amp
YellowNext Generation Con-
troller (NGC) Batt
23 20 Amp
YellowTrailer Tow
24 15 Amp
BlueA/C Clutch
25 15 Amp
BlueStop Lamp Switch
26 Spare
27 20 Amp
YellowRun/Start Relay Feed
28 Spare
29 Relay Run Start
30 Relay Run Remote
31 Spare
MAINTAINING YOUR VEHICLE 419
7

An integrated power module is located in the left side of
the engine compartment. This center contains cartridge
fuses, mini fuses and relays. A description of each fuse
and component may be stamped on the inside cover,
otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart.
Cav-
ityCartridge
Fuse /
RelayMini Fuse Description
1 Relay Wiper On/Off Rly
2 Relay Wiper Hi/Lo Rly
3 Relay Horn Rly
4 Relay Rear Wiper Rly
5 Relay Lt Trailer-Tow Stop/
Turn Rly
6 Relay Rt Trailer-Tow Stop/
Turn Rly
7 Relay Park Lamps Rly
Cav-
ityCartridge
Fuse /
RelayMini Fuse Description
8 10 Amp
RedLt Park Lamps
9 10 Amp
RedTrailer-Tow Park
Lamps
10 10 Amp
RedRt Park Lamps
11 Relay Radiator Fan Hi Rly
12 20 Amp
YellowFront Control Module
(FCM) Batt #4
13 20 Amp
YellowFront Control Module
(FCM) Batt #2
14 20 Amp
YellowAdjustable Pedal
15 20 Amp
YellowFt Fog Lamps
MAINTAINING YOUR VEHICLE 421
7

Cav-
ityCartridge
Fuse /
RelayMini Fuse Description
16 20 Amp
YellowHorn
17 20 Amp
YellowRear Wiper
18 20 Amp
YellowFront Control Module
(FCM) Batt #1
19 20 Amp
YellowLt Trailer-Tow Stop/
Turn
20 20 Amp
YellowFront Control Module
(FCM) Batt #3
21 20 Amp
YellowRt Trailer-Tow Stop/
Turn
22 30 Amp
PinkFront Control Module
(FCM) BATT # 5
23 40 Amp
GreenRadiator FanCav-
ityCartridge
Fuse /
RelayMini Fuse Description
24 Relay Radiator Fan Lo Rly
25 Relay Ft Fog Lamps Rly
26 Relay Adjustable Pedal Rly
27 30 Amp
GreenIgnition Off Draw
(IOD) #1
28 30 Amp
GreenIgnition Off Draw
(IOD) #2
29 Spare
30 Spare
422 MAINTAINING YOUR VEHICLE

4. Twist bulb sockets counterclockwise to remove from
housing.
5. Remove the bulbs from the bulb sockets by pulling the
bulb straight out.License Lights
1. Push tab towards the light and remove light assembly.
MAINTAINING YOUR VEHICLE 427
7

18,000 Miles (30,000 km) or
18 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
24,000 Miles (40,000 km) or
24 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the CV joints.
oInspect exhaust system.
oInspect the front suspension, tie rod ends
and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
30,000 Miles (50,000 km) or
30 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oReplace the engine air cleaner filter.
oReplace the top row of spark plugs on
4.7L engines. **
oReplace the spark plugs on 5.7L
engines.
oInspect the transfer case fluid.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
440 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

36,000 Miles (60,000 km) or
36 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
42,000 Miles (70,000 km) or
42 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
48,000 Miles (80,000 km) or
48 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oIf using your vehicle for any of the
following: Dusty or off-road conditions.
Inspect the engine air cleaner filter;
replace if necessary.
oInspect the brake linings; replace if
necessary.
oInspect the CV joints.
oInspect exhaust system.
oInspect the front suspension, tie rod ends
and boot seals; replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
MAINTENANCE SCHEDULES 441
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

54,000 Miles (90,000 km) or
54 Months Maintenance
Service Schedule
oChange the engine oil and engine oil
filter.
oRotate tires.
oInspect the front and rear axle fluid;
change if using your vehicle for police,
taxi, fleet, off-road or frequent trailer
towing.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
60,000 Miles (100,000 km) or 60 Months Maintenance Service
Schedule
oChange the engine oil and engine oil filter.
oRotate tires.
oReplace the engine air cleaner filter.
oReplace the top row of spark plugs on 4.7L engines. **
oReplace the spark plugs on 5.7L engines.
oInspect the brake linings; replace if necessary.
oChange the automatic transmission fluid and filter if using your vehicle for any of the
following: police, taxi, fleet or frequent trailer towing.
oInspect the transfer case fluid.
oChange the transfer case fluid if using your vehicle for any of the following: police, taxi,
fleet, off-road or frequent trailer towing.
oFlush and replace the engine coolant at 60 months if not done at 102,000 miles (170 000
km).
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
442 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S