bulb CHRYSLER CARAVAN 2002 Owner's Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2002, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2002Pages: 2399, PDF Size: 57.96 MB
Page 525 of 2399

INSTALLATION
(1) Install bulbs by turning clockwise.
(2) Install housing to tail lamp unit.
(3) Install the tail lamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - INSTALLATION).
(4) Connect the battery negative cable.
TAIL LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Raise the liftgate.
(3) Remove the two retaining fasteners by prying
under the head of the fastener with a flat bladed tool
(Fig. 30).(4) Disengage hook attaching forward end of lamp
to quarter panel opening.
(5) Disconnect wire harness connector from tail
lamp unit by sliding the red lock, then pressing
release tab (Fig. 31).
INSTALLATION
(1) Reconnect wire harness connector to the tail
lamp. Slide lock into position.
(2) Place lamp into position on quarter panel.
(3) Engage hook attaching forward end of lamp to
quarter panel.
(4) Insert the two retaining fasteners by pressing
into position. Ensure that the head of the fastener is
open before inserting.
(5) Close the liftgate.
(6) Reconnect the battery negative cable.
Fig. 30 TAIL LAMP UNIT FASTENERS
1 - TAIL LAMP UNIT FASTENER
2 - TAIL LAMP UNIT
Fig. 31 TAIL LAMP UNIT - REMOVE/INSTALL
1 - WIRE HARNESS CONNECTOR
2 - TAIL LAMP UNIT
8L - 24 LAMPS/LIGHTING - EXTERIORRS
TAIL LAMP - EXPORT (Continued)
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Page 526 of 2399

LAMPS/LIGHTING - INTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS.....................25
CENTER CONSOLE LAMP SWITCH
REMOVAL.............................26
INSTALLATION.........................26
CLUSTER ILLUMINATION LAMPS
REMOVAL.............................26
INSTALLATION.........................26
COURTESY LAMP
REMOVAL.............................26
INSTALLATION.........................26
DOME LAMP
REMOVAL.............................26INSTALLATION.........................26
GLOVE BOX LAMP SWITCH
REMOVAL.............................26
INSTALLATION.........................27
LIFTGATE LAMP
REMOVAL.............................27
INSTALLATION.........................27
READING LAMP
REMOVAL.............................27
INSTALLATION.........................28
VANITY LAMP
REMOVAL.............................28
INSTALLATION.........................28
LAMPS/LIGHTING - INTERIOR
SPECIFICATIONS
INTERIOR LAMPS
BULB APPLICATION TABLE
LAMP BULB
ABS LED
AIRBAG LED
ALARM SET PC74
AUTOSTICK VFD*
BRAKE SYSTEM WARNING LED
CONSOLE 194
CRUISE INDICATOR VFD*
DOME/RAIL LAMPS 578
DOOR AJAR INDICATOR LED
DOOR COURTESY LAMP 578
FRONT DOOR COURTESY 567
GLOVE BOX 194
HIGH BEAM INDICATOR (BASE
CLUSTER)LED
HIGH BEAM INDICATOR PC74
CLUSTER ILLUMINATION PC74
LAMP BULB
LIFTGATE 578
LIFTGATE AJAR LED
LOW FUEL INDICATOR LED
LOW WASHER FLUID
INDICATORLED
MIL (BASE CLUSTER) LED
MIL PC74
OIL INDICATOR (BASE
CLUSTER)LED
OIL INDICATOR PC74
OVERHEAD CONSOLE READING PC579
OVERDRIVE OFF INDICATOR VFD*
READING 578
SEAT BELT INDICATOR LED
TEMPERATURE INDICATOR LED
TRAC OFF INDICATOR VFD*
TURN SIGNAL INDICATOR
(BASE CLUSTER)LED
TURN SIGNAL INDICATOR PC74
VISOR VANITY 6501966
VOLTAGE INDICATOR LED
* VFD = VACUUM FLUORESCENT DISPLAY
RSLAMPS/LIGHTING - INTERIOR8L-25
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Page 527 of 2399

CENTER CONSOLE LAMP
SWITCH
REMOVAL
(1)Disconnect and isolate the battery negative cable.
(2) Open console lid and remove tray.
(3) Using a flat bladed tool, pry up on the switch.
(4) Remove bulb from switch.
INSTALLATION
(1) Install bulb into switch.
(2) Push switch into console opening.
(3) Install tray and close lid.
(4) Connect battery negative cable.
CLUSTER ILLUMINATION
LAMPS
REMOVAL
(1) Remove the Instrument Cluster. Refer to Elec-
trical, Instrument Cluster, Removal.
(2) Turn over cluster and expose the illumination
bulb sockets.
(3) Identify which bulb is defective and twist it out
of the cluster using a counterclockwise motion.
INSTALLATION
(1) Install the new bulb socket into the cluster
using a clockwise motion.
(2) Install the Instrument Cluster. Refer to Electri-
cal, Instrument Cluster, Installation.
COURTESY LAMP
REMOVAL
(1)Disconnect and isolate the battery negative cable.
(2) Using a trim stick, pry lamp from door panel
(Fig. 1).
(3) Disconnect wire harness from the lamp.
(4) Remove lens from the lamp and remove bulb.
INSTALLATION
(1) Install bulb and lens to lamp.
(2) Reconnect wire harness to lamp.
(3) Press lamp into the door panel.
(4) Reconnect battery negative cable.
DOME LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.(2) Using a flat bladed tool, pry off the lamp lens.
(3) Remove bulb from lamp.
INSTALLATION
(1) Install bulb to lamp.
(2) Press lens into place.
(3) Connect battery negative cable.
GLOVE BOX LAMP SWITCH
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Open glove box door.
(3) Push switch through from behind (Fig. 2).
(4) Disconnect wire harness from switch.
(5) Pull bulb from switch.
Fig. 1 COURTESY LAMP
1 - WIRE HARNESS
2 - COURTESY LAMP
Fig. 2 GLOVE BOX LAMP/SWITCH
1 - GLOVE BOX BULB
2 - GLOVE BOX LAMP SWITCH
8L - 26 LAMPS/LIGHTING - INTERIORRS
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Page 528 of 2399

INSTALLATION
(1) Push bulb into switch.
(2) Connect wire harness to switch.
(3) Push switch into instrument panel.
(4) Close glove box door.
(5) Reconnect the battery negative cable.
LIFTGATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Using a flat bladed tool, pry lamp from trim
panel (Fig. 3).
(3) Disconnect wire harness connector from lamp.
(4) Pry off lens and remove bulb.
INSTALLATION
(1) Install bulb and snap lens into place.
(2) Reconnect wire harness connector to lamp.
(3) Position lamp onto trim panel and snap into
place.
(4) Reconnect battery negative cable.
READING LAMP
REMOVAL
The front reading lamps are incorporated into the
overhead console. If the reading lamps require
replacement, the overhead console must be replaced.
(Refer to 8 - ELECTRICAL/OVERHEAD CONSOLE -
REMOVAL). The rear reading lamps are incorporated
into the assist handle. If the rear reading lamps
require replacement, the assist handle must be
replaced. (Refer to 23 - BODY/INTERIOR/ASSIST
HANDLE - REMOVAL). The bulbs can be serviced
separately.
(1) Disconnect and isolate the battery negative
cable.
(2) Using a flat bladed tool, pry off the lamp lens
(Fig. 4), (Fig. 5).
Fig. 3 LIFTGATE LAMP
1 - LIFTGATE LAMP
2 - WIRE HARNESS
Fig. 4 OVERHEAD CONSOLE
1 - LAMP LENS
2 - OVERHEAD CONSOLE
RSLAMPS/LIGHTING - INTERIOR8L-27
GLOVE BOX LAMP SWITCH (Continued)
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Page 529 of 2399

(3) Remove bulb from lamp (Fig. 6), (Fig. 7).
INSTALLATION
(1) Install bulb to lamp.
(2) Press lens into place.
(3) Reconnect the battery negative cable.
VANITY LAMP
REMOVAL
The vanity lamp is incorporated into the visor
assembly. If the vanity lamp needs to be replaced,
the entire visor must be replaced. The bulbs are ser-
viced separately.(1) Disconnect and isolate the battery negative
cable.
(2) Using a pick or other suitable tool, pry the
lens from the lamp (Fig. 8).
(3) Remove bulb.
INSTALLATION
(1) Install bulb.
(2) Snap lamp lens into position.
(3) Connect the battery negative cable.
Fig. 5 COURTESY/READING LAMP
1 - HVAC LOUVER
2 - ASSIST HANDLE
3 - LAMP LENS
Fig. 6 OVERHEAD CONSOLE LAMP
1 - LAMP
2 - OVERHEAD CONSOLE
Fig. 7 COURTESY/READING LAMP
1 - COURTESY/READING LAMP
Fig. 8 VANITY LAMP
1 - VISOR
2 - VISOR/VANITY LAMP
3 - LENS
8L - 28 LAMPS/LIGHTING - INTERIORRS
READING LAMP (Continued)
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Page 636 of 2399

able, Sentry Key programming will require the use of
a DRB IIItscan tool.
The steps required to program Sentry Keys with
two valid Sentry Keys follows:
(1) Obtain the blank Sentry Key(s) that need to be
programmed. Cut the keys to match the ignition lock
cylinder mechanical key codes.
(2) Insert one of the two valid Sentry Keys into the
ignition switch and turn the ignition switch to the
ON position.
(3) After the ignition switch has been in the ON
position for longer than three seconds, but no more
than fifteen seconds, cycle the ignition switch back to
the OFF position. Replace the first valid Sentry Key
in the ignition lock cylinder with the second valid
Sentry Key and turn the ignition switch back to the
ON position. The second valid Sentry Key must be
inserted within 15 seconds of removing the first valid
Sentry key.
(4) About ten seconds after the completion of Step
3, the indicator light will start to flash and a single
audible chime tone will sound to indicate that the
system has entered the9Customer Learn9program-
ming mode.
(5) Within sixty seconds of entering the9Customer
Learn9programming mode, turn the ignition switch
to the OFF position, replace the valid Sentry Key
with a blank Sentry Key transponder, and turn the
ignition switch back to the ON position.
(6) About ten seconds after the completion of Step
5, a single audible chime tone will sound and the
indicator light will stop flashing and stay on solid for
three seconds and then turn off to indicate that the
blank Sentry Key has been successfully programmed.
The SKIS will immediately exit the9Customer
Learn9programming mode and the vehicle may be
started using the newly programmed Sentry Key.
These steps must be completed in their entirety for
each additional Sentry Key to be programmed. If any
of the above steps are not completed in the given
sequence, or within the allotted time, the SKIS will
exit the9Customer Learn9programming mode and
the programming will be unsuccessful. The SKIS will
also automatically exit the9Customer Learn9pro-
gramming mode if:
²It sees a non-blank Sentry Key when it should
see a blank.
²If it has already programmed eight (8) valid
Sentry Keys.
²If the ignition switch is turned to the OFF posi-
tion for more than about fifty (50) seconds.NOTE: If you attempt to start the vehicle while in
ªCustomer Learnº mode (LED flashing), the vehicle
will behave as though an invalid key is being used
(i.e. the engine will stall after two (2) seconds of
running). No faults will be logged.
NOTE: Once a Sentry Key has been programmed to
a particular vehicle, it cannot be used on any other
vehicle.
VTSS/SKIS INDICATOR LAMP
DESCRIPTION
The Sentry Key Immobilizer System (SKIS) uses
an indicator light to convey information on the status
of the system to the customer. This light is shared
with the Vehicle Theft Security System (VTSS). The
light is located in the Message Center. The indicator
light is controlled by the Body Control Module (BCM)
based upon messages it receives from the Sentry Key
Immobilizer Module (SKIM) on the PCI bus.
OPERATION
The BCM performs a four second bulb check,
regardless of SKIM messages. After the bulb check,
the lamp is controlled according to SKIM messages.
Then, the SKIM sends messages to the BCM to oper-
ate the light based upon the results of the SKIS self
tests. The light may be actuated in two possible
ways, flashing or on solid. If the light comes on and
stays on solid after a power-up test, this indicates
that the SKIM has detected a system malfunction. If
the SKIM detects an invalid key when the ignition
switch is moved to the ON position, it sends a mes-
sage on the PCI bus to the BCM, to flash the light.
The SKIM can also send a message to flash the light
and generate a single audible chime at the same
time. These two events occurring simultaneously
indicate that the SKIS has been placed into the9Cus-
tomer Learn9mode. Refer to Electrical, Vehicle Theft
Security, Transponder Key, Standard Procedure -
Transponder Programming for more information on
the9Customer Learn9mode. If the light comes on
and stays on after the power-up test, diagnosis of the
SKIS should be performed using a DRB IIItscan tool
and the appropriate Body Diagnostic Procedures
manual. The light is not a serviceable component.
RSVEHICLE THEFT SECURITY8Q-5
TRANSPONDER KEY (Continued)
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