timing belt CHRYSLER CARAVAN 2002 Workshop Manual

CHRYSLER CARAVAN 2002 Workshop Manual CARAVAN 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56864/w960_56864-0.png CHRYSLER CARAVAN 2002 Workshop Manual

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CHRYSLER CARAVAN 2002 Workshop Manual (3) Place timing chain around crankshaft sprocket
with the plated link lined up with the dot on the
sprocket. Install camshaft sprocket into position.
(4) Use a straight edge to check alignment of tim

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CHRYSLER CARAVAN 2002 Workshop Manual INSTALLATION
INSTALLATION.......................47
INSTALLATION.......................48
OIL PRESSURE SENSOR/SWITCH
DESCRIPTION.........................48
REMOVAL.............................48
INSTAL

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CHRYSLER CARAVAN 2002 Workshop Manual SPECIFICATIONS - TORQUE
2.5L DIESEL TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Oil Pump Bolts 10.8 8 96
Vacuum Pump Bolts 10.8 8 96
Crankshaft Gear Bolts 10.8 8 96
Crankshaft Position
Se

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CHRYSLER CARAVAN 2002 Workshop Manual DESCRIPTION N´m Ft. Lbs. In. Lbs.
8mm 10.8 8 96
10mm 47.1 35 Ð
Outer Timing Belt Cover
Bolts
3mm 6 Ð 54
8mm 10.8 8 96
Engine Mount Bracket to
Cylinder Head Bolts47.1 35 Ð
Intake Inlet Tube Bolts 1

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CHRYSLER CARAVAN 2002 Workshop Manual VM.1072 COMPRESSION TESTER ADAPTER
VM.1073 CRANKSHAFT FRONT BEARING
REMOVER/INSTALLER
VM.1074 TIMING BELT RETAINER
VM.1075 FLYWHEEL ALIGNMENT PINS
VM.1077 POWER STEERING BELT REMOVER
VM.1078 POWER STE

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CHRYSLER CARAVAN 2002 Workshop Manual Measure Dimension
(mm)0.49-0.60
Cylinder Head Gasket
Thickness (mm)1.32
No Holes or Notches
Piston Clearance (mm) 0.72-0.83
Measure Dimension
(mm)0.61-0.70
Cylinder Head Gasket
Thickness (mm)1.42
1 Ho

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CHRYSLER CARAVAN 2002 Workshop Manual (5) Slide exhaust manifold and turbocharger on
exhaust manifold studs (Fig. 17).
(6) Install exhaust manifold retaining nuts. Torque
nuts to 32.4N´m.
(7) Install exhaust manifold heat shield (Fig. 17

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CHRYSLER CARAVAN 2002 Workshop Manual CAUTION: Before removing the cylinder head cover/
intake manifold or timing belt the engine must put
at 90É after TDC. Failure to do so could result in
valve and/or piston damage during reassembly.
(

Page 1385 of 2399

CHRYSLER CARAVAN 2002 Workshop Manual CYLINDER HEAD COVER(S)
DESCRIPTION
The cylinder head cover is made of cast aluminum
and is also the intake manifold on this engine (Fig.
22).
REMOVAL
CAUTION: Before removing the cylinder head cover/

Page 1387 of 2399

CHRYSLER CARAVAN 2002 Workshop Manual NOTE: Be sure to lubricate cylinder head cover/in-
take manifold retaining bolts with engine oil before
assembly. If new bolts are being installed, DO NOT
lubricate before assembly.
(6) Install two cy