fuel cap CHRYSLER CARAVAN 2003 User Guide

CHRYSLER CARAVAN 2003 User Guide CARAVAN 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56863/w960_56863-0.png CHRYSLER CARAVAN 2003 User Guide

Page 1341 of 2177

CHRYSLER CARAVAN 2003 User Guide SPECIAL TOOLS
EXHAUST SYSTEM
CATALYTIC CONVERTER
DESCRIPTION
The toe board three-way catalytic converter is con-
nected to the exhaust manifold by the use of flex
joint and a gasket. The outlet connec

Page 1361 of 2177

CHRYSLER CARAVAN 2003 User Guide FUEL DELIVERY
DESCRIPTION
DESCRIPTION
The front wheel drive car uses a plastic fuel tank
located rear center of the vehicle.
The Fuel Delivery System consists of: the following
items:
²Electric fuel

Page 1364 of 2177

CHRYSLER CARAVAN 2003 User Guide OPERATION
Its resistance changes with the amount of fuel in
the tank. The float arm attached to the sensor moves
as the fuel level changes.
The fuel level input is used as an input for OBD II.
If the

Page 1367 of 2177

CHRYSLER CARAVAN 2003 User Guide FUEL PUMP MODULE
DESCRIPTION
The fuel pump module is installed in the top of the
fuel tank (Fig. 10) .
The fuel pump module contains the following:
²Electric fuel pump
²Fuel pump reservoir
²Inlet s

Page 1368 of 2177

CHRYSLER CARAVAN 2003 User Guide WARNING: THE FUEL RESERVOIR OF THE FUEL
PUMP MODULE DOES NOT EMPTY OUT WHEN THE
TANK IS DRAINED. THE FUEL IN THE RESERVOIR
MAY SPILL OUT WHEN THE MODULE IS REMOVED.
(7) Remove fuel pump module and O-r

Page 1370 of 2177

CHRYSLER CARAVAN 2003 User Guide REMOVAL
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure (Fig. 15).
(2) Disconnect negative cable from battery.
(3) Insert fuel siphon hose into fuel filler neck and
pus

Page 1371 of 2177

CHRYSLER CARAVAN 2003 User Guide (4) Tighten strap bolts to 54 N´m (40 ft. lbs.)
torque. Tighten T strap bolt to 28.2 N´m (250 in.
lbs.). Remove transmission jack.
(5) Tighten filler hose clamp to 3.3 N´m (30 in.
lbs.).
CAUTION: E

Page 1386 of 2177

CHRYSLER CARAVAN 2003 User Guide (3) Rotate injector and pull injector out of fuel rail.
The clip will stay on the injector.
(4) Check injector O-ring for damage. If O-ring is
damaged, it must be replaced. If injector is reused, a
pr

Page 1387 of 2177

CHRYSLER CARAVAN 2003 User Guide (2) Install injector clip by sliding open end into the
top slot of the injector. The edge of the receiver cup
will slide into the side slots of clip (Fig. 13).
(3) Install injector top end into fuel r

Page 1391 of 2177

CHRYSLER CARAVAN 2003 User Guide capacity and converter efficiency. Also, the PCM uses
the upstream heated oxygen sensor input when
adjusting injector pulse width.
When the catalytic converter efficiency drops below
emission standard
Page:   < prev 1-10 11-20 21-30 31-40 41-50 50 next >