service CHRYSLER CARAVAN 2003 Service Manual

CHRYSLER CARAVAN 2003 Service Manual CARAVAN 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56863/w960_56863-0.png CHRYSLER CARAVAN 2003 Service Manual

Page 1367 of 2177

CHRYSLER CARAVAN 2003  Service Manual FUEL PUMP MODULE
DESCRIPTION
The fuel pump module is installed in the top of the
fuel tank (Fig. 10) .
The fuel pump module contains the following:
²Electric fuel pump
²Fuel pump reservoir
²Inlet s

Page 1369 of 2177

CHRYSLER CARAVAN 2003  Service Manual (7) Remove fuel rail. Be careful not to damage the
injector O-rings upon removal from their ports.
INSTALLATION
INSTALLATION - 2.4L
(1) Ensure injector holes are clean. Replace
O-rings if damaged.
(2)

Page 1373 of 2177

CHRYSLER CARAVAN 2003  Service Manual WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE DISCONNECTING A QUICK-CONNECT FIT-
TINGS. REFER TO THE FUEL PRESSURE RELEASE
PROCEDURE.
(1) Perform Fuel Pressure Release Procedure.
Refer to the Fuel Pres

Page 1374 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Clean fitting of any foreign material before dis-
assembly.
(4) To disconnect quick-connect fitting, squeeze
plastic retainer tabs (Fig. 25) against sides of quick-
connect fitting with your finge

Page 1375 of 2177

CHRYSLER CARAVAN 2003  Service Manual (8) Insert quick-connect fitting into component
being serviced until a click is felt.
(9) Verify a locked condition by firmly pulling on
fuel tube and fitting (15-30 lbs.).
(10) Connect negative batte

Page 1381 of 2177

CHRYSLER CARAVAN 2003  Service Manual ²Instrument Panel
²Body Control Module
²Air Bag System Diagnostic Module
²Full ATC Display Head (if equipped)
²ABS Module
²Transmission Control Module
²Powertrain Control Module
²Travel Module

Page 1396 of 2177

CHRYSLER CARAVAN 2003  Service Manual STEERING
TABLE OF CONTENTS
page page
STEERING
DESCRIPTION - POWER STEERING SYSTEM . . 1
OPERATION - POWER STEERING SYSTEM . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER
STEERING SYSTEM FL

Page 1401 of 2177

CHRYSLER CARAVAN 2003  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
STEERING WHEEL, DASH
OR VEHICLE VIBRATES
DURING LOW SPEED OR
STANDSTILL STEERING
MANEUVERS.1. Air in the fluid of the power
steering system.1. Bleed air from syste

Page 1402 of 2177

CHRYSLER CARAVAN 2003  Service Manual CONDITION POSSIBLE CAUSES CORRECTION
STEERING WHEEL DOES
NOT RETURN TO
CENTER POSITION.1. Tires not inflated properly. 1. Inflate tires to specified pressure.
2. Improper front wheel alignment. 2. Che

Page 1405 of 2177

CHRYSLER CARAVAN 2003  Service Manual COLUMN
TABLE OF CONTENTS
page page
COLUMN
DESCRIPTION - STEERING COLUMN.......10
WARNING
WARNINGS AND CAUTIONS.............10
DIAGNOSIS AND TESTING - STEERING
COLUMN............................12
REMO