heater CHRYSLER CARAVAN 2003 Owner's Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2003Pages: 2177, PDF Size: 59.81 MB
Page 398 of 2177
FIRING ORDER
AUTO SHUT DOWN RELAY
DESCRIPTION
The relay is located in the Power Distribution Cen-
ter (PDC). For the location of the relay within the
PDC, refer to the PDC cover for location. Check elec-
trical terminals for corrosion and repair as necessary
OPERATION
The ASD sense circuit (SBEC vehicles) or the
engine switched battery (NGC vehicles) informs the
PCM when the ASD relay energizes. A 12 volt signal
at this input indicates to the PCM that the ASD has
been activated. This input is also used to power cer-
tain drivers on NGC vehicles.
When energized, the ASD relay on SBEC vehicles
supplies battery voltage to the fuel injectors, ignition
coils and the heating element in each oxygen sensor.
When energized, the ASD relay on NGC vehicles
provides power to operate the injectors, ignition coil,
generator field, O2 sensor heaters (both upstream
and downstream), evaporative purge solenoid, EGR
solenoid (if equipped) wastegate solenoid (if
equipped), and NVLD solenoid (if equipped).
For both SBEC and NGC vehicles, the ASD relay
also provides a sense circuit to the PCM for diagnos-
tic purposes. If the PCM does not receive 12 volts
from this input after grounding the control side of
the ASD relay, it sets a Diagnostic Trouble Code
(DTC). The PCM energizes the ASD any time there is
an engine speed that exceeds a predetermined value
(typically about 50 rpm). The ASD relay can also be
energized after the engine has been turned off to per-
form an O2 sensor heater test, if vehicle is equipped
with OBD II diagnostics.
As mentioned earlier, the PCM energizes the ASD
relay during an O2 sensor heater test. This test is
performed only after the engine has been shut off for
SBEC vehicles. On NGC vehicles it checks the O2
heater upon vehicle start. The PCM still operates
internally to perform several checks, including moni-
toring the O2 sensor heaters.
CAMSHAFT POSITION
SENSOR
DESCRIPTION
The camshaft position sensor for the 3.3/3.8L is
mounted in the front of the timing case cover (Fig. 6)
and the camshaft position sensor for the 2.4L is
mounted on the end of the cylinder head (Fig. 3).
OPERATION
The camshaft position sensor provides cylinder
identification to the Powertrain Control Module
(PCM) (Fig. 1). The sensor generates pulses as
groups of notches on the camshaft sprocket pass
underneath it (Fig. 2). The PCM keeps track of
crankshaft rotation and identifies each cylinder by
the pulses generated by the notches on the camshaft
sprocket. Four crankshaft pulses follow each group of
camshaft pulses.
FIRING ORDER 2.4L
Firing Order 1-2-3-4-5-6 3.3/3.8L
1 - Electrical Connector
RSIGNITION CONTROL8I-3
IGNITION CONTROL (Continued)
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Page 524 of 2177
tion. To test the airbag warning lamp (bulb) opera-
tion in the cluster, refer to Electrical, Instrument
Cluster, Diagnosis and Testing - Instrument Cluster.
Refer to the proper Body Diagnostic Procedures man-
ual for any other system problems.
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
AIRBAGS
DEPLOYED AIRBAG
The vehicle interior may contain a very small
amount of sodium hydroxide powder, a by-product of
airbag deployment. Sodium hydroxide powder can
irritate the skin, eyes, nose and throat. Wear safety
glasses, rubber gloves, and long sleeved clothing
when cleaning any of the powder residue from the
vehicle.
If you find that the cleanup is irritating your skin,
run cool water over the affected area. Also, if you
experience nasal or throat irritation, exit the vehicle
for fresh air until the irritation ceases. If irritation
continues, see a physician.
UNDEPLOYED AIRBAG
The airbags must be stored in its original special
container until used for service. At no time should a
source of electricity be permitted near the inflator on
the back of an airbag module. When carrying or han-
dling an undeployed airbag module, the trim side of
the airbag should be pointing away from the body to
minimize possibility of injury if accidental deploy-
ment occurs. Do not place undeployed airbag face
down on a solid surface, the airbag will propel into
the air if accidental deployment occurs.
STANDARD PROCEDURE - SERVICE AFTER AN
AIRBAG DEPLOYMENT
DRIVER AIRBAG
After a Driver Airbag has been deployed due to a
collision, the followingMUSTbe replaced:
²Driver Airbag
²Clock Spring Assembly
²Steering Wheel
²Complete Steering Column Assembly w/Lower
Steering Column Coupler
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
PASSENGER AIRBAG
After a Passenger Airbag has been deployed due to
a collision. the followingMUSTbe replaced:
²Passenger Airbag
²Instrument Panel and Pad Assembly
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
SEAT AIRBAG
After a Seat Airbag has been deployed due to a col-
lision. the followingMUSTbe replaced:
²Complete Seat Back Assembly
All other airbag and vehicle components should be
closely inspected following any airbag deployment,
and should be replaced when visible damage is
incurred.
SEAT BELT TENSIONERS
After a frontal impact where an airbag has been
deployed due to a collision. the followingMUSTbe
replaced:
²Front Seat Belt Buckle (driver and passenger)
with integral Tensioners.
All other seat belts should be closely inspected for
cuts, tears, fraying, or damage in any way following
any frontal impact or airbag deployment. The other
seat belts are to be replaced when visible damage is
incurred.
CLEAN UP PROCEDURE
Roll or fold the airbag towards its mounting point
(i.e. instrument panel, steering wheel, or seat back).
Then tape the ripped cover over the deployed airbag
if applicable.
Use a vacuum cleaner to remove any residual pow-
der from the vehicle interior. Work from the outside
in to avoid kneeling or sitting in a contaminated
area. Vacuum the heater and A/C outlets as well (Fig.
1). If the heater or air conditioner was in RECIRC
mode at time of airbag deployment, operate blower
motor on low speed and vacuum powder residue
expelled from the heater and A/C outlets. Multiple
vacuum cleaning may be necessary to decontaminate
the interior of the vehicle.
RSRESTRAINTS8O-3
RESTRAINTS (Continued)
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Page 525 of 2177
CLOCK SPRING
DESCRIPTION
The clock spring is screwed to a plastic mounting
platform on the steering column behind the steering
wheel. The clock spring is used to maintain a contin-
uous electrical circuit between the wiring harness
and the drivers airbag.
OPERATION
This assembly consists of a flat ribbon like electri-
cally conductive tape which winds and unwinds with
the steering wheel rotation. The clock spring cannot
be repaired. If the clock spring is faulty, damaged, or
if the airbag has been deployed, the clock spring
must be replaced.
STANDARD PROCEDURE - CLOCK SPRING
CENTERING
If the rotating tape (wire coil) in the clock spring is
not positioned properly with the steering wheel and
the front wheels, the clock spring may fail. The fol-
lowing procedure MUST BE USED to center the
clock spring if it is not known to be properly posi-
tioned, or if the front wheels were moved from the
straight ahead position.
(1) Position steering wheel and front wheels
straight ahead.
(2) Release hood latch and open hood.
(3) Disconnect and isolate the battery negative
cable.
(4) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag compo-
nent service.
(5) Remove driver airbag from steering wheel
(Refer to 8 - ELECTRICAL/RESTRAINTS/DRIVER
AIRBAG - REMOVAL).
(6) Disconnect wire connectors from back of driver
airbag.(7) Disconnect the 2±way connector from remote
radio control harness.
(8) Disconnect the 4±way harness connector from
the speed control/horn harness to the clock spring.
(9) Remove steering wheel (Refer to 19 - STEER-
ING/COLUMN/STEERING WHEEL - REMOVAL).
(10) Rotate the clock spring rotor clockwise until
the rotor stops. Do not apply excessive force.
(11) From the end of travel, rotate the rotor two
turns counterclockwise until the wires end up at the
top.
(12) Install the steering wheel (Refer to 19 -
STEERING/COLUMN/STEERING WHEEL -
INSTALLATION).
(13) Connect the 4±way harness connector to the
speed control/horn harness to the clock spring.
(14) Connect the 2±way connector to the remote
radio control harness.
(15) Install the driver airbag (Refer to 8 - ELEC-
TRICAL/RESTRAINTS/DRIVER AIRBAG - INSTAL-
LATION). Torque the two screws to 10 N´m (90 in.
lbs.).
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
REMOVAL
(1) Position steering wheel and front wheels
straight ahead.
(2) Release hood latch and open hood.
(3) Disconnect and isolate the battery negative
cable.
(4) Wait two minutes for the system reserve capac-
itor to discharge before beginning any airbag compo-
nent service.
(5) Remove driver airbag from steering wheel
(Refer to 8 - ELECTRICAL/RESTRAINTS/DRIVER
AIRBAG - REMOVAL).
(6) Disconnect wire connectors from back of driver
airbag.
(7) Disconnect the 2±way connector from remote
radio control harness.
(8) Disconnect the 4±way harness connector from
the speed control/horn harness to the clock spring.
(9) Remove steering wheel (Refer to 19 - STEER-
ING/COLUMN/STEERING WHEEL - REMOVAL).
(10) Remove steering column shrouds and discon-
nect traction control wire connector (if equipped)
(Refer to 19 - STEERING/COLUMN/LOWER
SHROUD - REMOVAL).
(11) Disconnect 4-way and 6-way connectors
between the clock spring and the instrument panel
wiring harness.
Fig. 1 VACUUM HEATER AND A/C OUTLETS -
TYPICAL
8O - 4 RESTRAINTSRS
RESTRAINTS (Continued)
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Page 536 of 2177
SEAT BELT & RETRACTOR -
SECOND ROW - RIGHT
OUTBOARD WITH REAR HVAC
-LWB
REMOVAL
(1) Remove first and second row seats.
(2) Remove first row seat belt lower anchor bolt.
(3) Remove first row seat belt upper anchor bolt.
(4) Remove liftgate sill plate.
(5) Remove upper liftgate trim.
(6) Remove second seat belt lower anchor bolt.
(7) Remove second seat belt upper anchor bolt.
(8) Remove D-pillar trim cover.
(9) Disconnect speaker connector. The left side has
the speaker mounted in the D-pillar trim cover and
the right side will have the speaker mounted in the
rear of the quarter trim panel, but the connector is
accessible from the rear after the D-pillar trim is
removed.
(10) Remove quarter trim bolster.
(11) Remove quarter trim panel screws.
(12) Remove quarter trim panel.
(13) Loosen HVAC unit enough to gain access to
seat belt retractor fasteners.
(a) Remove bracket around HVAC unit (Fig. 8).
(b) Remove air duct (Fig. 9).
(c) Remove fasteners attaching HVAC unit to
inner quarter panel (Fig. 10).
(d) Gently pry out on rear HVAC unit to gain
access to the seat belt and retractor.
(14) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(15) Pull outward on HVAC unit and remove bolt
attaching retractor to inner quarter panel.(16) Remove second row seat belt and retractor
from vehicle.
INSTALLATION
(1) Position second row seat belt and retractor to
vehicle.
(2) Pull outward on HVAC unit and install bolt
attaching retractor to inner quarter panel. Torque
bolt to 39 N´m (29 ft. lbs.).
(3) Install bolts attaching seat belt guide loop to
inner quarter panel.
(4) Install fasteners attaching HVAC unit to inner
quarter panel.
(5) Install air duct.
(6) Install trim panel retaining bracket around
HVAC unit.
(7) Install quarter trim panel.
Fig. 8 TRIM PANEL MOUNTING BRACKET
1 - TRIM PANEL MOUNTING BRACKET
Fig. 9 LOWER HEATER DUCT
1 - LOWER HEAT DUCT MOUNTING
Fig. 10 REAR HVAC MOUNTING
1 - REAR HVAC MODULE MOUNTING
2 - REAR EVAPORATOR LOWER HOUSING
3 - REAR EVAPORATOR UPPER HOUSING
RSRESTRAINTS8O-15
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Page 570 of 2177
WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
AIRBAG SYSTEM.................... 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1
BODY CONTROL MODULE............. 8W-45-1
MESSAGE CENTER................... 8W-46-1AUDIO SYSTEM..................... 8W-47-1
REAR WINDOW DEFOGGER............ 8W-48-1
OVERHEAD CONSOLE................. 8W-49-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER SUNROOF................... 8W-64-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUTS............... 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION SYSTEM........ 8W-97-1 RSWIRING
8W-1
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Page 588 of 2177
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............. 8W-42
A/C Compressor Clutch.................. 8W-42
A/C-Heater Control..................... 8W-42
A/C Pressure Sensor.................... 8W-42
Accelerator Pedal Position Sensor.......... 8W-30
Accessory Relay........................ 8W-10
Adjustable Pedals Module................ 8W-30
Adjustable Pedals Relay................. 8W-30
Adjustable Pedals Switch................. 8W-30
Airbag Control Module.................. 8W-43
Ambient Temperature Sensor.............. 8W-49
Antenna............................. 8W-47
ATC Remote Sensor..................... 8W-42
Auto Shut Down Relay.................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror.............. 8W-49
Back-Up Lamp Switch................... 8W-51
Battery Temperature Sensor.............. 8W-20
Battery.............................. 8W-20
Blend Door Actuators................... 8W-42
Blower Motor Resistor................... 8W-42
Body Control Module.................... 8W-45
Boost Pressure Sensor................... 8W-30
B-Pillar Switches....................... 8W-61
Brake Fluid Level Switch................ 8W-40
Brake Lamp Switch.................. 8W-30, 51
Brake Transmission Shift Interlock Solenoid . . 8W-31
Cabin Heater Assist..................... 8W-30
Camshaft Position Sensor................ 8W-30
CD Changer.......................... 8W-47
Center Dome Lamp..................... 8W-44
Center High Mounted Stop Lamp........... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring................ 8W-30, 33, 41, 43, 47
Clutch Pedal Interlock Switch.......... 8W-10, 30
Clutch Pedal Upstop Switch............... 8W-30
Combination Relays..................... 8W-54
Controller Antilock Brake................ 8W-35
Crank Case Ventilation Heater............ 8W-30
Crankshaft Position Sensor............... 8W-30
Cylinder Lock Switches.................. 8W-39
Data Link Connector.................... 8W-18
Defogger Relay........................ 8W-48
Door Ajar Switches..................... 8W-39
Door Lock Motor/Ajar Switches............ 8W-61
Door Courtesy Lamps................... 8W-44
Door Lock Switches..................... 8W-61
Dosing Pump......................... 8W-30
Driver Airbag Squibs.................... 8W-43
Driver Seat Belt Switch.................. 8W-43
DVD Screen.......................... 8W-47
DVD/CD Changer...................... 8W-47
ECM/PCM Relay....................... 8W-30
EGR Solenoid......................... 8W-30
Electronic Control Unit.................. 8W-64
Engine Control Module.................. 8W-30
Component Page
Engine Coolant Temp Sensor.............. 8W-30
Engine Oil Pressure Sensor............... 8W-30
Engine Oil Pressure Switch............... 8W-30
EVAP/Purge Solenoid.................... 8W-30
Evaporator Temperature Sensor............ 8W-42
Floor Console Lamp..................... 8W-44
Floor Console Power Outlet............... 8W-41
Fog Lamps........................... 8W-50
Front Blower Module.................... 8W-42
Front Blower Motor Relay................ 8W-42
Front Blower Motor..................... 8W-42
Front Cigar Lighter..................... 8W-41
Front Control Module................... 8W-10
Front Fog Lamp Relay................... 8W-50
Front Intrusion Sensor.................. 8W-39
Front Reading Lamps/Switch.............. 8W-44
Front Washer Pump Motor............... 8W-53
Front Wiper High/Low Relay.............. 8W-53
Front Wiper On/Off Relay................ 8W-53
Fuel Heater Relay...................... 8W-30
Fuel Heater.......................... 8W-30
Fuel Injectors......................... 8W-30
Fuel Pressure Sensor.................... 8W-30
Fuel Pressure Solenoid.................. 8W-30
Fuel Pump Module..................... 8W-30
Fuel Pump Relay....................... 8W-30
Full Open Switches..................... 8W-61
Fuses............................... 8W-10
Fuselink............................. 8W-10
Grounds............................. 8W-15
Generator............................ 8W-20
Glow Plugs........................... 8W-30
Glow Plug Relay....................... 8W-30
Headlamp Leveling Motors............... 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Pump Motor............ 8W-53
Headlamp Washer Relay................. 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions................... 8W-63
Heated Seat Modules.................... 8W-63
High Beam Lamps...................... 8W-50
Hood Ajar Switch...................... 8W-39
Horn Relay........................... 8W-41
Horn Switch.......................... 8W-41
Horns............................... 8W-41
Idle Air Control Motor................... 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch........................ 8W-10
Inlet Air Temperature Sensor.............. 8W-30
Input Speed Sensor..................... 8W-31
Instrument Cluster..................... 8W-40
Instrument Panel Switch Bank.... 8W-44, 52, 53, 63
Integrated Power Module................. 8W-10
Knock Sensor......................... 8W-30
Lamp Assemblies...................... 8W-51
RS8W-02 COMPONENT INDEX8W-02-1
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Page 589 of 2177
Component Page
Leak Detection Pump................... 8W-30
License Lamp...................... 8W-51, 61
Lift Pump Motor....................... 8W-30
Lift Pump Relay....................... 8W-30
Liftgate Ajar Switch.................. 8W-39, 61
Liftgate Cinch/Release Motor.............. 8W-61
Liftgate Cylinder Lock Switch............. 8W-39
Liftgate Flood Lamps................... 8W-44
Liftgate Left Pinch Sensor................ 8W-61
Liftgate Right Pinch Sensor............... 8W-61
Low Beam Lamps...................... 8W-50
Manifold Absolute Pressure Sensor......... 8W-30
Mass Air Flow Sensor................... 8W-30
Memory Seat/Mirror Module............ 8W-62, 63
Memory Set Switch..................... 8W-63
Message Center........................ 8W-46
Mid Reading Lamps.................... 8W-44
Mode Door Actuator..................... 8W-42
Multi-Function Switch............. 8W-50, 52, 53
Name Brand Speaker Relay............... 8W-47
Natural Vacuum Leak Detection Assembly.... 8W-30
Output Speed Sensor.................... 8W-31
Overhead Console................... 8W-43, 49
Oxygen Sensors........................ 8W-30
Park Lamp Relay...................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................. 8W-50
Parking Brake Switch................... 8W-40
Passenger Airbag...................... 8W-43
Passenger Folding Mirror Relay............ 8W-62
Power Folding Mirror Switch.............. 8W-62
Power Liftgate Module.................. 8W-61
Power Liftgate Motor.................... 8W-61
Power Mirror Switch.................... 8W-62
Power Mirrors......................... 8W-62
Power Outlet.......................... 8W-41
Power Seat Circuit Breaker............... 8W-10
Power Seat Front Riser Motors............ 8W-63
Power Seat Front Riser Position Sensors..... 8W-63
Power Seat Horizontal Motors............. 8W-63
Power Seat Horizontal Position Sensors...... 8W-63
Power Seat Rear Riser Motors............. 8W-63
Power Seat Rear Riser Position Sensors...... 8W-63
Power Seat Recliner Motors............... 8W-63
Power Seat Recliner Position Sensors........ 8W-63
Power Seat Switches.................... 8W-63
Power Window Circuit Breaker............ 8W-10
Power Window Motor................... 8W-60
Power Window Switch................... 8W-60
Powertrain Control Module............... 8W-30
PTC's............................... 8W-10
Radiator Fans......................... 8W-42
Radiator Fan Relays.................... 8W-42
Radio............................... 8W-47
Reading Lamps........................ 8W-44
Rear A/C-Heater Unit................... 8W-42
Component Page
Rear Auto Temp Control Switch............ 8W-42
Rear Blower Front Control Switch.......... 8W-42
Rear Blower Motor Power Module.......... 8W-42
Rear Blower Motor Relay................. 8W-42
Rear Blower Motor..................... 8W-42
Rear Blower Rear Control Switch........... 8W-42
Rear Dome Lamp...................... 8W-44
Rear Intrusion Sensor................... 8W-39
Rear Mode Motor...................... 8W-42
Rear Power Outlet...................... 8W-41
Rear Temperature Motor................. 8W-42
Rear Washer Pump Motor................ 8W-53
Rear Window Defogger Grid............... 8W-48
Rear Wiper Motor...................... 8W-53
Recirculation Door Actuator............... 8W-42
Remote Keyless Entry Antenna............ 8W-61
Remote Keyless Entry Module............. 8W-61
Remote Radio Switches.................. 8W-47
Repeater Lamps....................... 8W-52
Splices.............................. 8W-70
Seat Airbags.......................... 8W-43
Seat Belt Tensioner..................... 8W-43
Sentry Key Immobilizer Module............ 8W-39
Side Impact Airbag Control Modules........ 8W-43
Siren............................... 8W-39
Sliding Door Control Modules........... 8W-43, 61
Sliding Door Latch Sensing Switches........ 8W-61
Sliding Door Lock Motors................ 8W-61
Sliding Door Lock Motor/Ajar Switches...... 8W-61
Sliding Door Motors.................... 8W-61
Solenoid/Pressure Switch Assy............. 8W-31
Speakers............................. 8W-47
Speed Control Servo.................... 8W-33
Speed Control Switches.................. 8W-33
Starter Motor Relay.................... 8W-21
Starter Motor......................... 8W-21
Stop/Turn Signal Relays................. 8W-54
Sunroof Module........................ 8W-64
Sunroof Switch........................ 8W-64
Thatcham Alarm Indicator................ 8W-39
Thatcham Alarm Module................. 8W-39
Throttle Position Sensor................. 8W-30
Traction Control Switch.................. 8W-35
Trailer Tow Connector................... 8W-54
Transmission Control Module.............. 8W-31
Transmission Control Relay............... 8W-31
Transmission Range Sensor............... 8W-31
Turn Signal Lamps..................... 8W-52
Vehicle Speed Sensor.................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps..................... 8W-44
Washer Fluid Level Switch............... 8W-53
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensors.................... 8W-35
8W - 02 - 2 8W-02 COMPONENT INDEXRS
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Page 590 of 2177
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch . . . 8W-10-22, 24, 47, 48, 51
A/C Compressor Clutch
Relay............ 8W-10-22, 24, 46, 47, 48, 51
Accessory Relay............... 8W-10-16, 31, 68
Adjustable Pedals Relay.............. 8W-10-50
Airbag Control Module............ 8W-10-67, 72
Ambient Temperature Sensor.......... 8W-10-65
Auto Shut Down Relay......... 8W-10-21, 42, 43
Auto Temp Control.................. 8W-10-41
Back-Up Lamp Switch............... 8W-10-69
Battery............ 8W-10-13, 14, 15, 42, 43, 51
Blower Motor Resistor............ 8W-10-19, 39
Body Control Module.... 8W-10-25, 41, 47, 48, 52,
53, 55, 57, 58, 59, 60, 72
Brake Fluid Level Switch............. 8W-10-68
Brake Lamp Switch........... 8W-10-26, 55, 70
Brake Transmission Shift Interlock
Solenoid........................ 8W-10-66
Cabin Heater Assist........... 8W-10-23, 45, 63
Camshaft Position Sensor............. 8W-10-46
Center High Mounted Stop Lamp....... 8W-10-70
Clockspring........................ 8W-10-64
Clutch Pedal Interlock
Switch.............. 8W-10-18, 38, 57, 58, 64
Controller Antilock
Brake...... 8W-10-18, 25, 37, 38, 53, 59, 65, 70
Crank Case Ventilation Heater......... 8W-10-52
Data Link Connector........... 8W-10-36, 65, 72
Defogger Relay............ 8W-10-19, 20, 40, 67
Driver Door Lock Switch........ 8W-10-33, 34, 35
Driver Heated Seat Module........... 8W-10-53
Driver Power Seat Switch............ 8W-10-53
Driver Power Window Switch....... 8W-10-34, 35
DVD/DV Changer................... 8W-10-41
ECM/PCM Relay................. 8W-10-23, 45
EGR Solenoid................... 8W-10-46, 50
Engine Control
Module . . 8W-10-18, 23, 24, 38, 45, 46, 51, 65, 70
Floor Console Lamp................. 8W-10-32
Floor Console Power Outlet........ 8W-10-32, 36
Front Blower Module................ 8W-10-19
Front Blower Module................ 8W-10-39
Front Blower Motor Relay.... 8W-10-18, 19, 39, 67
Front Cigar Lighter.............. 8W-10-16, 32
Front Control Module....... 8W-10-15, 16, 17, 18,
19, 20, 22, 24, 26, 27,
28, 29, 30, 31, 36, 40,
47, 48, 50, 51, 56, 57,
58, 61, 62, 63, 64, 65,
66, 67, 68, 69, 70, 72
Front Fog Lamp Relay......... 8W-10-15, 27, 67
Front Washer Pump Motor...... 8W-10-16, 31, 72Component Page
Front Wiper High/Low Relay.... 8W-10-16, 30, 68
Front Wiper On/Off Relay....... 8W-10-16, 30, 63
Fuel Heater....................... 8W-10-52
Fuel Heater Relay............. 8W-10-24, 51, 68
Fuel Injector No. 1.................. 8W-10-44
Fuel Injector No. 2.................. 8W-10-44
Fuel Injector No. 3.................. 8W-10-44
Fuel Injector No. 4.................. 8W-10-44
Fuel Injector No. 5.................. 8W-10-44
Fuel Injector No. 6.................. 8W-10-44
Fuel Pressure Solenoid............... 8W-10-46
Fuel Pump Module............ 8W-10-22, 47, 48
Fuel Pump Relay........... 8W-10-22, 47, 48, 68
Fuse 1...................... 8W-10-15, 16, 27
Fuse 2...................... 8W-10-15, 28, 29
Fuse 3...................... 8W-10-15, 28, 29
Fuse 4................... 8W-10-15, 16, 17, 30
Fuse 5......................... 8W-10-16, 31
Fuse 6......................... 8W-10-16, 31
Fuse 8......................... 8W-10-17, 36
Fuse 9................ 8W-10-17, 18, 19, 37, 38
Fuse 10........................ 8W-10-19, 39
Fuse 11........................ 8W-10-16, 31
Fuse 12........................ 8W-10-19, 39
Fuse 13........................ 8W-10-20, 40
Fuse 14............... 8W-10-20, 21, 23, 40, 63
Fuse 15...... 8W-10-20, 21, 22, 23, 24, 42, 43, 45
Fuse 16............... 8W-10-21, 23, 42, 43, 45
Fuse 17......... 8W-10-21, 22, 23, 24, 47, 48, 51
Fuse 18............ 8W-10-22, 24, 25, 47, 48, 51
Fuse 19.................. 8W-10-22, 24, 26, 53
Fuse 20........................ 8W-10-25, 53
Fuse 21........................ 8W-10-25, 53
Fuse 22........................ 8W-10-25, 53
Fuse 23..................... 8W-10-25, 57, 58
Fuse 24........................ 8W-10-25, 55
Fuse 26..................... 8W-10-25, 26, 55
Fuse 27........................ 8W-10-26, 55
Fuse 28........................ 8W-10-16, 31
Fuse 30........................ 8W-10-26, 56
Fuse 31........................ 8W-10-26, 56
Fuse 32........................ 8W-10-26, 56
Fuse 33........................ 8W-10-16, 31
Fuselink....................... 8W-10-13, 14
G100............................. 8W-10-59
G101....................... 8W-10-42, 43, 51
G103............................. 8W-10-72
G300.......................... 8W-10-61, 62
Generator................ 8W-10-13, 14, 44, 46
Glow Plug Relay................. 8W-10-13, 46
Headlamp Switch................ 8W-10-29, 66
Headlamp Washer Pump Motor..... 8W-10-26, 56
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 591 of 2177
Component Page
Headlamp Washer Relay........ 8W-10-26, 56, 67
High Note Horn.................... 8W-10-36
Horn Relay.................. 8W-10-17, 36, 63
Ignition Coil....................... 8W-10-44
Ignition Switch . . . 8W-10-18, 25, 37, 38, 47, 48, 49,
52, 57, 58, 64
Instrument Cluster............... 8W-10-25, 55
Integrated Power
Module............. 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26,
27, 29, 30, 31, 33, 36, 37, 38, 39, 40,
41, 42, 43, 44, 45, 46, 47, 48, 50, 51,
52, 53, 55, 56, 57, 58, 59, 60, 61, 62,
63, 64, 65, 66, 67, 68, 69, 70, 72
Leak Detection Pump................ 8W-10-50
Left B-Pillar Switch................. 8W-10-33
Left Combination Relay.............. 8W-10-71
Left Door Speaker.................. 8W-10-40
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn Signal Lamp . . 8W-10-15, 28,
60, 69
Left Headlamp..................... 8W-10-61
Left Headlamp Leveling Motor . . . 8W-10-29, 66, 69
Left High Beam Lamp............... 8W-10-62
Left Low Beam Lamp................ 8W-10-62
Left Park Lamp................. 8W-10-29, 69
Left Power Mirror................... 8W-10-40
Left Rear Lamp Assembly . 8W-10-28, 29, 69, 70, 71
Left Rear Speaker.................. 8W-10-40
Left Repeater Lamp................. 8W-10-55
Left Side Impact Airbag Control Module . 8W-10-66
Left Sliding Door Control Module....... 8W-10-56
Left Stop/Turn Signal Relay........... 8W-10-71
Left Turn Signal Lamp............... 8W-10-60
License Lamp................ 8W-10-28, 29, 69
Lift Pump Motor................. 8W-10-23, 45
Lift Pump Relay................. 8W-10-23, 45
Low Note Horn..................... 8W-10-36
Mass Air Flow Sensor................ 8W-10-46
Memory Seat/Mirror Module.......... 8W-10-53
Message Center.................... 8W-10-55
Name Brand Speaker Relay..... 8W-10-20, 40, 63
Overhead Console................... 8W-10-41
Oxygen Sensor 1/1 Upstream.......... 8W-10-44
Oxygen Sensor 1/2 Downstream........ 8W-10-44
Park Lamp Relay.......... 8W-10-15, 28, 29, 63
Passenger Door Lock Switch........ 8W-10-31, 33
Passenger Folding Mirror
Relay............... 8W-10-22, 24, 47, 48, 51
Passenger Heated Seat Module........ 8W-10-54
Passenger Power Seat Switch.......... 8W-10-54
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............... 8W-10-56
Power Mirror Switch........ 8W-10-22, 24, 50, 51
Power Outlet...................... 8W-10-36Component Page
Power Seat Circuit Breaker........ 8W-10-25, 53
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-34
Powertrain Control
Module.......... 8W-10-18, 21, 22, 37, 42, 43,
44, 47, 48, 50, 59, 65, 66, 72
PTC4 ......................... 8W-10-20, 40
PTC7 ................... 8W-10-16, 17, 18, 36
Radiator Fan Relay............ 8W-10-26, 55, 59
Radiator Fan Relay No. 1.......... 8W-10-13, 46
Radiator Fan Relay No. 2....... 8W-10-26, 46, 55
Radiator Fan Relay No. 3............. 8W-10-46
Radio......................... 8W-10-32, 41
Rear A/C-Heater Unit............. 8W-10-19, 39
Rear Blower Motor Relay.... 8W-10-19, 20, 39, 67
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Washer Pump Motor....... 8W-10-16, 31, 72
Rear Window Defogger Grid........ 8W-10-20, 40
Rear Wiper Motor................... 8W-10-33
Remote Keyless Entry Module......... 8W-10-41
Right B-Pillar Switch................ 8W-10-33
Right Combination Relay............. 8W-10-71
Right Door Speaker................. 8W-10-40
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn Signal
Lamp.................. 8W-10-15, 28, 60, 64
Right Headlamp.................... 8W-10-61
Right Headlamp Leveling Motor . . 8W-10-29, 64, 66
Right High Beam Lamp.............. 8W-10-62
Right Low Beam Lamp............... 8W-10-62
Right Park Lamp................ 8W-10-29, 64
Right Power Mirror................. 8W-10-40
Right Rear Lamp Assembly . . . 8W-10-15, 28, 29, 70
Right Rear Speaker................. 8W-10-40
Right Repeater Lamp................ 8W-10-55
Right Side Impact Airbag Control
Module......................... 8W-10-66
Right Sliding Door Control Module..... 8W-10-56
Right Stop/Turn Signal Relay.......... 8W-10-71
Right Turn Signal Lamp.............. 8W-10-60
Sentry Key Immobilizer
Module.............. 8W-10-41, 49, 52, 57, 58
Solenoid/Pressure Switch Assy...... 8W-10-42, 43
Starter Motor.......... 8W-10-13, 14, 18, 37, 38
Starter Motor Relay...... 8W-10-18, 37, 38, 57, 58
Sunroof Module.................... 8W-10-56
Thatcham Alarm Module....... 8W-10-49, 52, 58
Trailer Tow Connector............ 8W-10-28, 69
Transmission Control
Module........... 8W-10-21, 37, 43, 65, 66, 72
Transmission Control Relay..... 8W-10-21, 42, 43
Vehicle Speed Sensor................ 8W-10-45
Washer Fluid Level Switch............ 8W-10-64
Wiper Module................ 8W-10-16, 30, 63
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
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Page 662 of 2177
8W-15 GROUND DISTRIBUTION
Component PageA/C Compressor Clutch......................8W-15-8, 9
A/C-Heater Control......................8W-15-10, 12
Adjustable Pedals Module.....................8W-15-11
Airbag Control Module.......................8W-15-13
Auto Temp Control.........................8W-15-10
Automatic Day/Night Mirror...................8W-15-23
Back-Up Lamp Switch......................8W-15-4, 8
Battery.............................8W-15-2, 3, 4
Body Control Module.......................8W-15-24
Brake Fluid Level Switch.....................8W-15-19
Brake Lamp Switch........................8W-15-19
Cabin Heater Assist.........................8W-15-9
Center Dome Lamp........................8W-15-23
Center High Mounted Stop Lamp.................8W-15-28
Clutch Pedal Interlock Switch...................8W-15-19
Clutch Pedal Upstop Switch....................8W-15-20
Controller Antilock Brake...................8W-15-2, 3, 4
Crank Case Ventilation Heater...................8W-15-9
Crankshaft Position Sensor.....................8W-15-4
Data Link Connector...................8W-15-2, 3, 4, 19
Dosing Pump............................8W-15-9
Driver Door Courtesy Lamp..................8W-15-16, 22
Driver Door Lock Switch....................8W-15-16, 22
Driver Heated Seat Cushion....................8W-15-18
Driver Heated Seat Module....................8W-15-18
Driver Power Seat Switch.....................8W-15-18
Driver Power Window Switch...................8W-15-16
Driver Power Window Switch...................8W-15-22
DVD/CD Changer.........................8W-15-11
Engine Control Module.......................8W-15-4
Floor Console Lamp........................8W-15-27
Floor Console Power Outlet....................8W-15-27
Front Blower Module.......................8W-15-12
Front Cigar Lighter........................8W-15-10
Front Control Module....................8W-15-8, 9, 20
Front Reading Lamps/Switch...................8W-15-23
Fuel Heater............................8W-15-27
Fuel Heater Relay..........................8W-15-4
Fuel Pump Module.........................8W-15-27
G100..............................8W-15-2, 3, 4
G101..............................8W-15-2, 3, 4
G102..............................8W-15-5, 6, 7
G103...............................8W-15-8, 9
G200............................8W-15-10, 11, 12
G201................................8W-15-13
G202................................8W-15-14
G300........................8W-15-15, 17, 18, 19, 20
G301..........................8W-15-21, 22, 23, 24
G302............................8W-15-25, 26, 27
G303..............................8W-15-27, 28
Generator..............................8W-15-8
Headlamp Switch.........................8W-15-10
Headlamp Washer Pump Motor..................8W-15-7
High Note Horn..........................8W-15-6 7
Hood Ajar Switch.........................8W-15-20
Instrument Cluster........................8W-15-10
Instrument Panel Switch Bank..................8W-15-11
Integrated Power Module..............8W-15-2, 3, 4, 8, 9, 20
Left B-Pillar Switch........................8W-15-19
Left Cinch/Release Motor.....................8W-15-15
Left Combination Relay......................8W-15-26
Left Cylinder Lock Switch...................8W-15-16 17
Left Door Speaker.........................8W-15-14
Left Fog Lamp..........................8W-15-6, 7
Left Front Door Ajar Switch....................8W-15-17
Left Front Door Lock Motor/Ajar Switch...........8W-15-16, 17
Left Front Park/Turn Signal Lamp.................8W-15-6
Left Full Open Switch.......................8W-15-15
Left Headlamp...........................8W-15-20
Left Headlamp Leveling Motor...................8W-15-7
Left High Beam Lamp.......................8W-15-20
Left Liftgate Flood Lamp.....................8W-15-28
Left Low Beam Lamp.......................8W-15-20
Left Mid Reading Lamp......................8W-15-23
Left Park Lamp..........................8W-15-20
Left Power Mirror.........................8W-15-11
Left Rear Lamp Assembly.....................8W-15-26
Left Rear Reading Lamp......................8W-15-23
Left Rear Speaker.........................8W-15-14
Left Side Impact Airbag Control Module.............8W-15-13
Left Sliding Door Control Module.................8W-15-15
Left Sliding Door Latch Sensing Switch.............8W-15-15
Left Sliding Door Lock Motor...................8W-15-15
Left Sliding Door Lock Motor/Ajar Switch............8W-15-15Component PageLeft Sliding Door Motor......................8W-15-15
Left Stop/Turn Signal Relay....................8W-15-26
Left Turn Signal Lamp......................8W-15-20
Left Visor/Vanity Lamp......................8W-15-23
License Lamp.........................8W-15-25, 28
Lift Pump Motor..........................8W-15-27
Liftgate Ajar Switch........................8W-15-28
Liftgate Cinch/Release Motor...................8W-15-25
Liftgate Cylinder Lock Switch...................8W-15-28
Liftgate Right Pinch Sensor....................8W-15-25
Low Note Horn..........................8W-15-6, 7
Memory Seat/Mirror Module...................8W-15-18
Natural Vacuum Leak Detection Assembly.............8W-15-8
Overhead Console.........................8W-15-23
Oxygen Sensor 1/1 Upstream....................8W-15-2
Oxygen Sensor 1/2 Downstream.................8W-15-2, 8
Passenger Door Courtesy Lamp................8W-15-17, 22
Passenger Door Lock Switch.................8W-15-17, 22
Passenger Heated Seat Cushion..................8W-15-24
Passenger Heated Seat Module..................8W-15-24
Passenger Power Seat Switch...................8W-15-24
Passenger Power Window Switch...............8W-15-17, 22
Power Folding Mirror Switch...................8W-15-12
Power Liftgate Module.......................8W-15-25
Power Liftgate Motor.......................8W-15-25
Power Mirror Switch........................8W-15-12
Power Outlet............................8W-15-10
Power Window Switch.......................8W-15-16
Powertrain Control Module...................8W-15-2, 3
Radiator Fan No. 1.........................8W-15-5
Radiator Fan No. 2.........................8W-15-5
Radiator Fan Relay.........................8W-15-5
Radiator Fan Relay No. 3......................8W-15-5
Radio................................8W-15-14
Rear Auto Temp Control Switch..................8W-15-19
Rear Blower Front Control Switch................8W-15-12
Rear Blower Motor Power Module..............8W-15-12, 27
Rear Blower Rear Control Switch.................8W-15-19
Rear Dome Lamp.........................8W-15-23
Rear Power Outlet.........................8W-15-27
Rear Window Defogger Grid....................8W-15-28
Rear Wiper Motor.........................8W-15-28
Remote Keyless Entry Module...................8W-15-11
Right B-Pillar Switch.......................8W-15-24
Right Cinch/Release Motor....................8W-15-21
Right Combination Relay.....................8W-15-26
Right Cylinder Lock Switch....................8W-15-22
Right Door Speaker........................8W-15-14
Right Fog Lamp.........................8W-15-6, 7
Right Front Door Ajar Switch...................8W-15-22
Right Front Door Lock Motor/Ajar Switch............8W-15-22
Right Front Park/Turn Signal Lamp................8W-15-6
Right Full Open Switch......................8W-15-21
Right Headlamp..........................8W-15-20
Right Headlamp Leveling Motor..................8W-15-7
Right High Beam Lamp......................8W-15-20
Right Liftgate Flood Lamp....................8W-15-28
Right Low Beam Lamp......................8W-15-20
Right Mid Reading Lamp.....................8W-15-23
Right Park Lamp..........................8W-15-20
Right Power Mirror........................8W-15-11
Right Rear Lamp Assembly....................8W-15-27
Right Rear Reading Lamp.....................8W-15-23
Right Rear Speaker........................8W-15-14
Right Side Impact Airbag Control Module............8W-15-13
Right Sliding Door Control Module................8W-15-21
Right Sliding Door Latch Sensing Switch.............8W-15-21
Right Sliding Door Lock Motor..................8W-15-21
Right Sliding Door Lock Motor/Ajar Switch...........8W-15-21
Right Sliding Door Motor.....................8W-15-21
Right Stop/Turn Signal Relay...................8W-15-26
Right Turn Signal Lamp......................8W-15-20
Right Visor/Vanity Lamp.....................8W-15-23
Sentry Key Immobilizer Module..................8W-15-11
Speed Control Servo.........................8W-15-8
Sunroof Module..........................8W-15-26
Sunroof Switch...........................8W-15-23
Traction Control Switch......................8W-15-11
Trailer Tow Connector.......................8W-15-26
Transmission Control Module....................8W-15-3
Transmission Control Relay...................8W-15-2, 3
Washer Fluid Level Switch....................8W-15-6, 7
Wiper Module...........................8W-15-19
RS8W-15 GROUND DISTRIBUTION8W-15-1
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