wheel CHRYSLER CARAVAN 2003 Service Manual

CHRYSLER CARAVAN 2003 Service Manual CARAVAN 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56863/w960_56863-0.png CHRYSLER CARAVAN 2003 Service Manual

Page 2069 of 2177

CHRYSLER CARAVAN 2003  Service Manual the notched area between the upper and lower hous-
ing halves.
(3) Install and tighten the twelve screws around
the perimeter of the evaporator housing that secure
the upper housing half to the lower

Page 2072 of 2177

CHRYSLER CARAVAN 2003  Service Manual the heater-A/C unit housing is directed through the
heater core.
REMOVAL
REMOVAL- HEATER CORE EXTENSION TUBES
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING

Page 2073 of 2177

CHRYSLER CARAVAN 2003  Service Manual (12) Use absorbent toweling to mop up any engine
coolant spills from the preceding operation.
(13) Pull both heater core tubes simultaneously
slightly away from the distribution housing and rear-
ward

Page 2074 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
INSTALLATION- HEATER CORE EXTENSION
TUBES
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION.
(Refer to 24 - HEATING & AIR

Page 2075 of 2177

CHRYSLER CARAVAN 2003  Service Manual on the front of the shield are engaged in the recepta-
cles in the two lower finger formations of the evapo-
rator housing near the dash panel.
(8) Install and tighten the three screws that secure
the

Page 2085 of 2177

CHRYSLER CARAVAN 2003  Service Manual MANIFOLD GAUGE SET CONNECTIONS
CAUTION: Do not use an R-12 manifold gauge set
on an R-134a system. The refrigerants are not com-
patible and system damage will result.
A manifold gauge set may be need

Page 2091 of 2177

CHRYSLER CARAVAN 2003  Service Manual PLUMBING - REAR
TABLE OF CONTENTS
page page
EVAPORATOR
DESCRIPTION.........................94
OPERATION...........................94
REMOVAL
REMOVAL - REAR EVAPORATOR.........94
REMOVAL - EVAPORATOR L

Page 2095 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
(1) Remove the tape or plugs from the evaporator
tube fittings and both expansion valve ports.
(2) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the eva

Page 2097 of 2177

CHRYSLER CARAVAN 2003  Service Manual INSTALLATION
NOTE: If the rear heater core or the rear heater-A/C
housing have been removed from the vehicle for
service, the rear heater core may be pre-filled with
the proper engine coolant mixture

Page 2101 of 2177

CHRYSLER CARAVAN 2003  Service Manual REMOVAL
REMOVAL - REAR HEATER LINES
(1) Raise and support vehicle.
(2) Pinch off rubber heater line hose.
(3) Disconnect quick connect fitting at C-pillar.
(4) Loosen one screw and remove the other sc