CD player CHRYSLER CARAVAN 2003 Service Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2003, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2003Pages: 2177, PDF Size: 59.81 MB
Page 298 of 2177

AUDIO
TABLE OF CONTENTS
page page
AUDIO/VIDEO
DESCRIPTION..........................1
OPERATION............................2
DIAGNOSIS AND TESTING - AUDIO..........2
ANTENNA BODY AND CABLE
DESCRIPTION..........................4
OPERATION............................4
DIAGNOSIS AND TESTING - ANTENNA BODY
AND CABLE..........................4
REMOVAL.............................5
INSTALLATION..........................6
ANTENNA MODULE - EXPORT
DESCRIPTION..........................6
OPERATION............................6
DIAGNOSIS AND TESTING - ANTENNA
MODULE - EXPORT....................7
REMOVAL.............................7
INSTALLATION..........................7
CD CHANGER
DESCRIPTION..........................7
OPERATION............................7
REMOVAL.............................8
INSTALLATION..........................8
DVD PLAYER
DESCRIPTION..........................8
OPERATION............................8
REMOVAL.............................8
INSTALLATION..........................8
INSTRUMENT PANEL ANTENNA CABLE
REMOVAL.............................8
INSTALLATION..........................9QUARTER GLASS INTEGRAL ANTENNA -
EXPORT
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - QUARTER
GLASS INTEGRAL ANTENNA - EXPORT.....9
RADIO
DESCRIPTION.........................10
OPERATION...........................10
DIAGNOSIS AND TESTING - RADIO.........10
REMOVAL.............................11
INSTALLATION.........................11
RADIO NOISE SUPPRESSION COMPONENTS
DESCRIPTION.........................11
OPERATION...........................12
REMOTE SWITCHES
DESCRIPTION.........................12
OPERATION...........................12
DIAGNOSIS AND TESTING - REMOTE
SWITCHES..........................12
REMOVAL.............................13
INSTALLATION.........................14
SPEAKER
DIAGNOSIS AND TESTING - SPEAKER......14
REMOVAL.............................14
INSTALLATION.........................15
VIDEO SCREEN
DESCRIPTION.........................16
OPERATION...........................16
REMOVAL.............................16
INSTALLATION.........................16
AUDIO/VIDEO
DESCRIPTION
An audio system is standard factory-installed
equipment on this model. A rear seat video system is
an available option. Several combinations of radio
receivers are offered on this model. The audio/video
system uses an ignition switched source of battery
current so that the system will only operate when
the ignition switch is in the RUN or ACCESSORY/
ACCESSORY DELAY positions.
The audio system includes the following compo-
nents:
²Antenna
²CD changer (if equipped)
²DVD player (if equipped)²Radio noise suppression components
²Radio receiver
²Speakers
²Video screen (if equipped)
Certain functions and features of the audio/video
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communication Interface (PCI) bus network. The
data bus network allows the sharing of sensor infor-
mation. For diagnosis of these electronic modules or
of the data bus network, the use of a DRB IIItscan
tool and the proper Diagnostic Procedures manual
are recommended.
Refer to the appropriate wiring information in this
service manual for complete standard and premium
audio system circuit diagrams. The wiring informa-
tion includes proper wire and connector repair proce-
RSAUDIO8A-1
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Page 300 of 2177

CONDITION POSSIBLE CAUSE CORRECTION
NO MEMORY. 1. FUSE FAULTY. 1. CHECK IGNITION-OFF DRAW FUSE. REPLACE FUSE, IF
REQUIRED.
2. RADIO CONNECTOR
FAULTY.2. CHECK FOR LOOSE OR CORRODED RADIO CONNECTOR.
REPAIR, IF REQUIRED.
3. WIRING FAULTY. 3. CHECK FOR BATTERY VOLTAGE AT RADIO CONNECTOR.
REPAIR WIRING, IF REQUIRED.
4. GROUND FAULTY. 4. CHECK FOR CONTINUITY BETWEEN RADIO CHASSIS AND
A KNOWN GOOD GROUND. THERE SHOULD BE
CONTINUITY. REPAIR GROUND, IF REQUIRED.
5. RADIO FAULTY. 5. EXCHANGE OR REPLACE RADIO, IF REQUIRED.
POOR RADIO
RECEPTION.1. ANTENNA OR CABLE
FAULTY.1. SEE ANTENNA DIAGNOSIS, IN THIS GROUP. REPAIR OR
REPLACE ANTENNA, IF REQUIRED.
2. GROUND FAULTY. 2. CHECK FOR CONTINUITY BETWEEN RADIO CHASSIS AND
A KNOWN GOOD GROUND. THERE SHOULD BE
CONTINUITY. REPAIR GROUND, IF REQUIRED.
3. RADIO FAULTY. 3. EXCHANGE OR REPLACE RADIO, IF REQUIRED.
4. POOR ANTENNA
CONNECTION AT
RADIO OR IN LINE.4. SEAT CONNECTOR.
NO/POOR TAPE
OPERATION.1. FAULTY TAPE. 1. INSERT KNOWN GOOD TAPE AND TEST OPERATION.
2. FOREIGN OBJECTS
BEHIND TAPE DOOR.2. REMOVE FOREIGN OBJECTS AND TEST OPERATION.
3. DIRTY CASSETTE
TAPE HEAD.3. CLEAN HEAD WITH MOPAR CASSETTE HEAD CLEANER.
4. FAULTY TAPE DECK. 4. EXCHANGE OR REPLACE RADIO, IF REQUIRED.
NO COMPACT
DISC
OPERATION1. FAULTY CD. 1. INSERT KNOWN GOOD CD AND TEST OPERATION.
2. FOREIGN MATERIAL
ON CD.2. CLEAN CD AND TEST OPERATION.
3. CONDENSATION ON
CD OR OPTICS.3. ALLOW TEMPERATURE OF VEHICLE INTERIOR TO
STABILIZE AND TEST OPERATION.
4. FAULTY CD PLAYER. 4. EXCHANGE OR REPLACE RADIO, IF REQUIRED.
RSAUDIO8A-3
AUDIO/VIDEO (Continued)
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Page 305 of 2177

that chamber to receive and load a new disc in that
chamber.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws holding CD changer.
(3) Disconnect the wire connector from the back of
the CD changer.
(4) Remove the CD changer from the vehicle (Fig.
6).
INSTALLATION
(1) Reconnect the wire connector to the CD
changer.
(2) Insert the CD changer into the instrument
panel.
NOTE: Use care when inserting CD changer so that
cable is not pinched or trapped against instrument
panel.
(3) Install screws holding CD changer.
(4) Reconnect the battery negative cable.
DVD PLAYER
DESCRIPTION
The DVD player (if equipped) is located in the
instrument panel below the radio. The DVD player
can hold one DVD at a time. Three RCA jacks on the
front of the unit allow the use of MP3 players, video
game systems or camcorders.
OPERATION
Operating instructions for the factory installed
DVD player can be found in the owner's manual pro-
vided with this vehicle.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove screws holding DVD player (Fig. 7).
(3) Disconnect the wire connector from the back of
the DVD player.
(4) Remove the DVD player from the vehicle.
INSTALLATION
(1) Connect the wire harness connector to the DVD
player.
(2) Insert the DVD player into the instrument
panel.
(3) Install mounting screws.
(4) Connect the battery negative cable.
INSTRUMENT PANEL
ANTENNA CABLE
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Fig. 6 CD - CHANGER
1 - CD-CHANGER
2 - POWER OUTLET
Fig. 7 DVD PLAYER
1 - DVD PLAYER
2 - POWER OUTLET
8A - 8 AUDIORS
CD CHANGER (Continued)
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Page 307 of 2177

grid can be repaired using a Mopar Rear Window
Defogger Repair Kit (Part Number 4267922) or
equivalent. (Refer to 8 - ELECTRICAL/HEATED
GLASS/WINDSHIELD GRID - STANDARD PROCE-
DURE).
RADIO
DESCRIPTION
Available factory-installed radio receivers for this
model include:
²AM/FM/cassette/CD (RAZ sales code)
²AM/FM/CD with CD changer control (RBK sales
code)
²AM/FM/cassette with CD changer control fea-
ture (RBB sales code)
²AM/FM/cassette/CD with rear audio (RBU sales
code)
All factory-installed radio receivers can communi-
cate on the Programmable Communications Interface
(PCI) data bus network. All factory-installed receiv-
ers are stereo Electronically Tuned Radios (ETR) and
include an electronic digital clock function.
These radio receivers can only be serviced by an
authorized radio repair station. See the latest War-
ranty Policies and Procedures manual for a current
listing of authorized radio repair stations.
OPERATION
The radio receiver operates on ignition switched
battery current that is available only when the igni-
tion switch is in the On or Accessory/Accessory Delay
positions. The electronic digital clock function of the
radio operates on fused battery current supplied
through the IOD fuse, regardless of the ignition
switch position.
For more information on the features, setting pro-
cedures, and control functions for each of the avail-
able factory-installed radio receivers, refer to the
owner's manual. For complete circuit diagrams, refer
to the appropriate wiring information. The wiring
information includes wiring diagrams, proper wire
and connector repair procedures, details of wire har-
ness routing and retention, connector pin-out infor-
mation and location views for the various wire
harness connectors, splices and grounds.
DIAGNOSIS AND TESTING - RADIO
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULDRESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
If the vehicle is equipped with remote radio
switches located on the back of the steering wheel
spokes, and the problem being diagnosed is related to
one of the symptoms listed below, be certain to check
the remote radio switches and circuits as described
in this group, prior to attempting radio diagnosis or
repair.
²Stations changing with no remote radio switch
input
²Radio memory presets not working properly
²Volume changes with no remote radio switch
input
²Remote radio switch buttons taking on other
functions
²CD player skipping tracks
²Remote radio switch inoperative.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
may result.
(1) Check the fuse(s) in the junction block and the
Integrated Power Module (IPM). If OK, go to Step 2.
If not OK, repair the shorted circuit or component as
required and replace the faulty fuse(s).
(2) Check for battery voltage at the fuse in the
(IPM). If OK, go to Step 3. If not OK, repair the open
circuit to the battery as required.
(3) Turn the ignition switch to the ON position.
Check for battery voltage at the fuse in the junction
block. If OK, go to Step 4. If not OK, repair the open
circuit to the ignition switch as required.
(4) Turn the ignition switch to the OFF position.
Remove the radio, but do not unplug the wire har-
ness connectors. Check for continuity between the
radio chassis and a good ground. There should be
continuity. If OK, go to Step 5. If not OK, repair the
open radio chassis ground circuit as required.
(5) Connect the battery negative cable. Turn the
ignition switch to the ON position. Check for battery
voltage at the fused ignition switch output circuit
cavity of the radio wire harness connector. If OK, go
8A - 10 AUDIORS
QUARTER GLASS INTEGRAL ANTENNA - EXPORT (Continued)
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Page 308 of 2177

to Step 6. If not OK, repair the open circuit as
required.
(6) Turn the ignition switch to the OFF position.
Check for battery voltage at the fused B(+) circuit
cavity of the radio wire harness connector. If OK,
replace the faulty radio. If not OK, repair the open
circuit to the Ignition-Off Draw (IOD) fuse as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove cup holder.
(3) Remove trim panel above cupholder by pulling
straight out.
(4) Remove center instrument panel trim panel.
(5) Remove screws holding radio to instrument
panel.
(6) Pull radio rearward to gain access to the back
of radio (Fig. 10).
CAUTION: Pulling the antenna cable straight out of
the radio without pulling on the locking antenna
connector could damage the cable or radio.
(7) Disconnect the antenna cable by pulling the
locking antenna connector away from the radio (Fig.
11).
(8) Disconnect the wire connectors from the back
of the radio.
INSTALLATION
(1) Connect wire harness to back of radio.
(2) Connect antenna cable to back of radio.
(3) Position radio into instrument panel.
(4) Install screws holding radio to instrument
panel.(5) Install center instrument panel trim.
(6) Install trim panel above cupholder.
(7) Install cupholder.
(8) Connect battery negative cable.
RADIO NOISE SUPPRESSION
COMPONENTS
DESCRIPTION
Radio noise suppression devices are factory-in-
stalled standard equipment on this vehicle. Radio
Frequency Interference (RFI) and ElectroMagnetic
Interference (EMI) can be produced by any on-board
or external source of electromagnetic energy. These
electromagnetic energy sources can radiate electro-
magnetic signals through the air, or conduct them
through the vehicle electrical system.
When the audio system converts RFI or EMI to an
audible acoustic wave form, it is referred to as radio
noise. This undesirable radio noise is generally man-
ifested in the form of ªbuzzing,º ªhissing,º ªpopping,º
ªclicking,º ªcrackling,º and/or ªwhirringº sounds. In
most cases, RFI and EMI radio noise can be sup-
pressed using a combination of vehicle and compo-
nent grounding, filtering and shielding techniques.
This vehicle is equipped with factory-installed radio
noise suppression devices that were designed to min-
imize exposure to typical sources of RFI and EMI;
thereby, minimizing radio noise complaints.
Factory-installed radio noise suppression is accom-
plished primarily through circuitry or devices that
are integral to the factory-installed radios, audio
power amplifiers and other on-board electrical com-
ponents such as generators, wiper motors, blower
Fig. 10 RADIO
1 - RADIO
2 - CD-PLAYER
Fig. 11 ANTENNA TO RADIO
1 - RADIO
2 - LOCKING ANTENNA CONNECTOR
3 - INSTRUMENT PANEL ANTENNA CABLE
RSAUDIO8A-11
RADIO (Continued)
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Page 309 of 2177

motors, and fuel pumps that have been found to be
potential sources of RFI or EMI.
OPERATION
There are two common strategies that can be used
to suppress Radio Frequency Interference (RFI) and
ElectroMagnetic Interference (EMI) radio noise. The
first suppression strategy involves preventing the
production of RFI and EMI electromagnetic signals
at their sources. The second suppression strategy
involves preventing the reception of RFI and EMI
electromagnetic signals by the audio system compo-
nents.
The use of braided ground straps in key locations
is part of the RFI and EMI prevention strategy.
These ground straps ensure adequate ground paths,
particularly for high current components such as
many of those found in the starting, charging, igni-
tion, engine control and transmission control sys-
tems. An insufficient ground path for any of these
high current components may result in radio noise
caused by induced voltages created as the high cur-
rent seeks alternative ground paths through compo-
nents or circuits intended for use by, or in close
proximity to the audio system components or circuits.
Preventing the reception of RFI and EMI is accom-
plished by ensuring that the audio system compo-
nents are correctly installed in the vehicle. Loose,
corroded or improperly soldered wire harness connec-
tions, improperly routed wiring and inadequate audio
system component grounding can all contribute to
the reception of RFI and EMI. A properly grounded
antenna body and radio chassis, as well as a shielded
antenna coaxial cable with clean and tight connec-
tions will each help reduce the potential for reception
of RFI and EMI.
REMOTE SWITCHES
DESCRIPTION
A remote radio control switch option is available on
some models. Two rocker-type switches are mounted
on the back (instrument panel side) of the steering
wheel spokes (Fig. 12). The switch on the left spoke
is the seek switch and has seek up, seek down, and
preset station advance functions. The switch on the
right spoke is the volume control switch and has vol-
ume up, and volume down functions. The switch on
the right spoke also includes a ªmodeº control that
allows the driver to sequentially select AM radio, FM
radio, cassette player, CD player or CD changer (if
equipped).
OPERATION
These switches are resistor multiplexed units that
are hard-wired to the Body Control Module (BCM)
through the clockspring. The BCM sends the proper
messages on the Programmable Communications
Interface (PCI) data bus network to the radio
receiver. For diagnosis of the BCM or the PCI data
bus, the use of a DRB IIItscan tool and the proper
Diagnostic Procedures manual are recommended. For
more information on the operation of the remote
radio switch controls, refer to the owner's manual in
the vehicle glove box.
DIAGNOSIS AND TESTING - REMOTE
SWITCHES
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO ELECTRICAL, RESTRAINTS
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, OR INSTRUMENT PANEL
COMPONENT DIAGNOSIS OR SERVICE. FAILURE
TO TAKE THE PROPER PRECAUTIONS COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the DRB
IIIt, refer to the appropriate Diagnostic Service
Manual.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
Fig. 12 Remote Radio Switch Operational View
1 - PRESET SEEK
2 - SEEK UP
3 - VOLUME UP
4 - MODE
5 - VOLUME DOWN
6 - SEEK DOWN
8A - 12 AUDIORS
RADIO NOISE SUPPRESSION COMPONENTS (Continued)
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Page 1119 of 2177

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Driver Blend Actuator (ATC) GY On HVAC N/S
Driver Blend Actuator (MTC) GY On HVAC N/S
Driver Door Courtesy Lamp GY At Lamp 42
Driver Door Lock Switch BK At Switch 42
Driver Heated Seat Back GN At Seat N/S
Driver Heated Seat Cushion BK At Seat N/S
Driver Heated Seat Module C1 GY Driver Heated Seat N/S
Driver Heated Seat Module C2 GY Driver Heated Seat Back N/S
Driver Heated Seat Module C3 GN At Seat N/S
Driver Power Seat Front Riser
MotorRD At Seat N/S
Driver Power Seat Front Riser
Position SensorBK At Seat N/S
Driver Power Seat Horizontal
MotorBK At Seat N/S
Driver Power Seat Horizontal
Position SensorBK At Seat
Driver Power Seat Rear Riser
MotorRD At Seat N/S
Driver Power Seat Rear Riser
Position SensorBK At Seat N/S
Driver Power Seat Recliner Motor GN At Seat N/S
Driver Power Seat Recliner
Position SensorBK At Seat N/S
Driver Power Seat Switch GN At Switch N/S
Driver Power Window Motor RD At Motor 42
Driver Power Window Switch GN At Switch 42
Driver Power Window Switch
(RHD)NAT At Switch N/S
Driver Seat Belt Switch WT At Switch on Seat Harness N/S
Driver Seat Belt Tensioner On Seat Harness N/S
DVD Player BK Below Radio 19
DVD Screen BK Headliner
DVD/CD Changer Below Radio 19
EGR Solenoid (Diesel) BK Above Transmission
Right Side of EngineN/S
EGR Solenoid GY Above Transmission
Right Side of Engine10, 11, 15, 17
Engine Control Module C1
(Diesel)BK Right Side of Engine 15
Engine Control Module C2
(Diesel)BK Right Side of Engine 15
Engine Coolant Temp Sensor
(Gas)BK On Cylinder Block N/S
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
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Page 2150 of 2177

DUCT - INSTALLATION, A/C
DISTRIBUTION.......................24-53
DUCT - INSTALLATION, DEFROSTER.....24-48
DUCT - INSTALLATION, REAR HEATER
DISTRIBUTION.......................24-59
DUCT - REMOVAL, A/C DISTRIBUTION....24-53
DUCT - REMOVAL, DEFROSTER.........24-47
DUCT - REMOVAL, REAR HEATER
DISTRIBUTION.......................24-59
DUCTS - INSTALLATION, DEMISTER......24-48
DUCTS - INSTALLATION, FLOOR
DISTRIBUTION.......................24-49
DUCTS - INSTALLATION, PANEL.........24-51
DUCTS - REMOVAL, DEMISTER.........24-48
DUCTS - REMOVAL, FLOOR
DISTRIBUTION.......................24-48
DUCTS - REMOVAL, PANEL............24-51
DUTY - INSTALLATION, AWD AND
HEAVY..............................2-35
DUTY - REMOVAL, AWD AND HEAVY......2-35
DVD PLAYER - DESCRIPTION............8A-8
DVD PLAYER - INSTALLATION...........8A-8
DVD PLAYER - OPERATION.............8A-8
DVD PLAYER - REMOVAL...............8A-8
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY.......8F-14
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - DESCRIPTION........5-75
ELECTRONIC VARIABLE BRAKE
PROPORTIONING - OPERATION............5-77
ELECTRONIC VEHICLE INFO CENTER -
DESCRIPTION........................8M-6
ELECTRONIC VEHICLE INFO CENTER -
INSTALLATION.......................8M-9
ELECTRONIC VEHICLE INFO CENTER -
OPERATION.........................8M-7
ELECTRONIC VEHICLE INFO CENTER -
REMOVAL...........................8M-9
ELECTRONIC VEHICLE INFORMATION
CENTER - DIAGNOSIS AND TESTING......8M-7
ELECTRONIC VEHICLE INFORMATION
CENTER PROGRAMMING - STANDARD
PROCEDURE.........................8M-7
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE DEVICES - STANDARD
PROCEDURE......................8W-01-8
ELEMENT - INSTALLATION, AIR
CLEANER........................9-24,9-98
ELEMENT - REMOVAL, AIR CLEANER . . 9-24,9-98
ELEMENTS - DESCRIPTION, HEATED
SEAT ..............................8G-10
ELEMENTS - DIAGNOSIS AND TESTING,
HEATED SEAT .......................8G-10
ELEMENTS - INSTALLATION, HEATED
SEAT ..............................8G-11
ELEMENTS - OPERATION, HEATED SEAT . . 8G-10
ELEMENTS - REMOVAL, HEATED SEAT . . . 8G-11
E-MARK LABEL - DESCRIPTION.......Intro.-11
EMISSION CONTROL INFORMATION
LABEL - DESCRIPTION, VEHICLE.........25-1
END CAP - INSTALLATION, INSTRUMENT
PANEL.............................23-67
END CAP - REMOVAL, INSTRUMENT
PANEL.............................23-67
END COVER BALL BEARING -
INSTALLATION.......................21-10
END COVER BALL BEARING - REMOVAL . . . 21-9
END COVER SEAL - INSTALLATION......21-11
END COVER SEAL - REMOVAL..........21-11
END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE GEAR.............21-70
END PLAY - STANDARD PROCEDURE,
CRANKSHAFT........................9-36
END PLAY - STANDARD PROCEDURE,
MEASURING CAMSHAFT................9-29
END PLAY - STANDARD PROCEDURE,
MEASURING CRANKSHAFT.............9-125
END SEAL - INSTALLATION, INPUT
SHAFT.............................21-16
END SEAL - REMOVAL, INPUT SHAFT....21-15
ENGAGE ACTUATOR - DESCRIPTION.....8N-10
ENGAGE ACTUATOR - INSTALLATION.....8N-11
ENGAGE ACTUATOR - OPERATION
.......8N-11
ENGAGE ACTUATOR - REMOVAL
........8N-11
ENGINE - CLEANING
...................7-18
ENGINE - DESCRIPTION, 2.4L/3.3L/3.8L
. . . 19-51
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-6ENGINE - INSPECTION.................7-18
ENGINE - INSTALLATION, 2.4L.....19-46,19-49,
19-50,19-52
ENGINE - INSTALLATION, 3.3L/3.8L . 19-47,19-49,
19-50,19-52
ENGINE - INSTALLATION, COMPRESSOR
MOUNTING BRACKET - 2.4L............24-66
ENGINE - REMOVAL, 2.4L . . . 19-45,19-48,19-50,
19-51
ENGINE - REMOVAL, 3.3L/3.8L....19-45,19-48,
19-50,19-51
ENGINE - REMOVAL, COMPRESSOR
MOUNTING BRACKET - 2.4L............24-65
ENGINE - SPECIFICATIONS, 2.4L.........9-17
ENGINE - STANDARD PROCEDURE,
HYDROSTATIC LOCKED.............9-10,9-85
ENGINE 2.4L - DESCRIPTION.............9-3
ENGINE 3.3/3.8L - DESCRIPTION.........9-76
ENGINE ASSEMBLY - INSTALLATION . . 9-16,9-89
ENGINE ASSEMBLY - REMOVAL......9-13,9-86
ENGINE BLOCK - CLEANING........9-112,9-36
ENGINE BLOCK - DESCRIPTION.....9-112,9-35
ENGINE BLOCK - INSPECTION......9-112,9-36
ENGINE BLOCK HEATER - DESCRIPTION . . . 7-20
ENGINE BLOCK HEATER - INSTALLATION . . . 7-20
ENGINE BLOCK HEATER - OPERATION.....7-20
ENGINE BLOCK HEATER - REMOVAL......7-20
ENGINE BLOCK HEATER TESTING -
DIAGNOSIS AND TESTING..............7-20
ENGINE COOLANT - DESCRIPTION........7-19
ENGINE COOLANT - DESCRIPTION.........0-3
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - DESCRIPTION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - INSTALLATION..........7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 2.4L - REMOVAL.............7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - DESCRIPTION.......7-21
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - INSTALLATION.......7-22
ENGINE COOLANT TEMPERATURE
SENSOR - 3.3/3.8L - REMOVAL..........7-21
ENGINE COOLANT THERMOSTAT - 2.4L -
INSTALLATION........................7-23
ENGINE COOLANT THERMOSTAT - 2.4L -
REMOVAL...........................7-23
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - INSTALLATION...............7-24
ENGINE COOLANT THERMOSTAT -
3.3/3.8L - REMOVAL...................7-23
ENGINE COOLANT THERMOSTAT -
DESCRIPTION........................7-22
ENGINE COOLANT THERMOSTAT -
DIAGNOSIS AND TESTING..............7-23
ENGINE COOLANT THERMOSTAT -
OPERATION..........................7-22
ENGINE COOLING SYSTEM - DIAGNOSIS
AND TESTING........................7-14
ENGINE CORE AND OIL GALLERY PLUGS
- STANDARD PROCEDURE..........9-10,9-86
ENGINE DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING
...........9-3,9-76
ENGINE DIAGNOSIS - MECHANICAL -
DIAGNOSIS AND TESTING
...........9-6,9-80
ENGINE DIAGNOSIS - PERFORMANCE -
DIAGNOSIS AND TESTING
...........9-4,9-78
ENGINE GASKET SURFACE
PREPARATION - STANDARD
PROCEDURE
.....................9-11,9-85
ENGINE MOUNTING - DESCRIPTION
. 9-131,9-48
ENGINE OIL - DESCRIPTION, FLEXIBLE
FUEL
................................0-3
ENGINE OIL - DIESEL ENGINES -
DESCRIPTION
.........................0-6
ENGINE OIL AND FILTER CHANGE -
STANDARD PROCEDURE
...........9-137,9-53
ENGINE OIL AND LUBRICANTS -
DESCRIPTION
.........................0-1
ENGINE OIL LEAK INSPECTION -
DIAGNOSIS AND TESTING
...........9-8,9-82
ENGINE OIL LEVEL CHECK - STANDARD
PROCEDURE
........................9-137
ENGINE OIL LEVEL CHECK, STANDARD
PROCEDURE
.........................9-53
ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING
.......................9-136ENGINE OIL PRESSURE - DIAGNOSIS
AND TESTING, CHECKING...............9-52
ENGINE, SPECIAL TOOLS - 2.4L..........9-21
ENGINE, SPECIAL TOOLS - 3.3/3.8L.......9-95
ENGINE, SPECIFICATIONS - 3.3/3.8L......9-91
ENGINE SPEED SENSOR - DESCRIPTION . . 14-25
ENGINE SPEED SENSOR - OPERATION....14-26
ENGINES - DESCRIPTION, ENGINE OIL -
DIESEL..............................0-6
ENGINES - REMOVAL, COMPRESSOR -
2.4/3.3/3.8L.........................24-64
ENTRY MODULE - DESCRIPTION,
REMOTE KEYLESS...................8N-43
ENTRY MODULE - DIAGNOSIS AND
TESTING, REMOTE KEYLESS...........8N-43
ENTRY MODULE - INSTALLATION,
REMOTE KEYLESS...................8N-44
ENTRY MODULE - OPERATION, REMOTE
KEYLESS...........................8N-43
ENTRY MODULE - REMOVAL, REMOTE
KEYLESS...........................8N-44
ENTRY TRANSMITTER - DIAGNOSIS AND
TESTING, KEYLESS...................8N-42
EQUIPMENT - STANDARD PROCEDURE,
REFRIGERANT SYSTEM SERVICE........24-87
ERASING TRANSMITTER CODES -
STANDARD PROCEDURE..............8M-11
EVACUATE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-89
EVAP CANISTER - INSTALLATION, REAR . . 25-20
EVAP CANISTER - REMOVAL, REAR......25-19
EVAPORATION CONTROL SYSTEM -
OPERATION.........................25-10
EVAPORATOR - DESCRIPTION.....24-69,24-94
EVAPORATOR - INSTALLATION..........24-71
EVAPORATOR - INSTALLATION, REAR....24-96
EVAPORATOR - OPERATION.......24-70,24-94
EVAPORATOR - REMOVAL.............24-70
EVAPORATOR - REMOVAL, REAR........24-94
EVAPORATOR LINE EXTENSION -
INSTALLATION.......................24-96
EVAPORATOR LINE EXTENSION -
REMOVAL..........................24-95
EVAPORATOR TEMPERATURE SENSOR -
DESCRIPTION.......................24-22
EVAPORATOR TEMPERATURE SENSOR -
INSTALLATION.......................24-23
EVAPORATOR TEMPERATURE SENSOR -
OPERATION.........................24-23
EVAPORATOR TEMPERATURE SENSOR -
REMOVAL..........................24-23
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-12
EVAP/PURGE SOLENOID - INSTALLATION . 25-12
EVAP/PURGE SOLENOID - OPERATION....25-12
EVAP/PURGE SOLENOID - REMOVAL.....25-12
EXCESSIVE EXHAUST SYSTEM NOISE -
DIAGNOSIS AND TESTING..............11-2
EXHAUST MANIFOLD - CLEANING........9-61
EXHAUST MANIFOLD - INSPECTION.......9-61
EXHAUST MANIFOLD - INSTALLATION.....9-61
EXHAUST MANIFOLD - LEFT - CLEANING . . 9-152
EXHAUST MANIFOLD - LEFT -
INSPECTION........................9-152
EXHAUST MANIFOLD - LEFT -
INSTALLATION.......................9-152
EXHAUST MANIFOLD - LEFT - REMOVAL . . 9-152
EXHAUST MANIFOLD - REMOVAL
.........9-61
EXHAUST MANIFOLD - RIGHT -
CLEANING
..........................9-151
EXHAUST MANIFOLD - RIGHT -
INSPECTION
........................9-151
EXHAUST MANIFOLD - RIGHT -
INSTALLATION
.......................9-151
EXHAUST MANIFOLD - RIGHT -
REMOVAL
..........................9-150
EXHAUST SYSTEM - DESCRIPTION
.......11-1
EXHAUST SYSTEM NOISE - DIAGNOSIS
AND TESTING, EXCESSIVE
..............11-2
EXHAUST SYSTEM RESTRICTION CHECK
- DIAGNOSIS AND TESTING
.............11-2
EXHAUST SYSTEM, SPECIAL TOOLS
......11-4
EXHAUST TUBE - INSTALLATION
.......24-107
EXHAUST TUBE - REMOVAL
...........24-107
EXHAUSTER - DESCRIPTION, REAR
QUARTER PANEL/FENDER AIR
..........23-56
EXHAUSTER - INSTALLATION, REAR
QUARTER PANEL/FENDER AIR
..........23-57
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PARKING BRAKE CABLES -
ADJUSTMENT........................5-64
PARKING BRAKE LEVER AND FRONT
CABLE - INSTALLATION................5-66
PARKING BRAKE LEVER AND FRONT
CABLE - REMOVAL....................5-65
PARKING BRAKE SHOES - ADJUSTMENT . . . 5-73
PARK/TURN SIGNAL LAMP - EXPORT -
INSTALLATION.......................8L-22
PARK/TURN SIGNAL LAMP - EXPORT -
REMOVAL..........................8L-22
PARK/TURN SIGNAL LAMP -
INSTALLATION.......................8L-21
PARK/TURN SIGNAL LAMP - REMOVAL . . . 8L-21
PARTS - DESCRIPTION, FFV
REPLACEMENT.......................14-2
PASSENGER AIRBAG - DESCRIPTION.....8O-7
PASSENGER AIRBAG - INSTALLATION.....8O-9
PASSENGER AIRBAG - OPERATION.......8O-8
PASSENGER AIRBAG - REMOVAL........8O-8
PASSENGER BENCH - INSTALLATION,
SEAT BELT BUCKLE - SECOND ROW -
THREE.............................8O-14
PASSENGER BENCH - REMOVAL, SEAT
BELT BUCKLE - SECOND ROW - THREE . . . 8O-14
PASSENGER HEATED SEAT SWITCH -
DESCRIPTION.......................8G-12
PASSENGER HEATED SEAT SWITCH -
DIAGNOSIS AND TESTING.............8G-13
PASSENGER HEATED SEAT SWITCH -
INSTALLATION......................8G-14
PASSENGER HEATED SEAT SWITCH -
OPERATION.........................8G-12
PASSENGER HEATED SEAT SWITCH -
REMOVAL..........................8G-14
PASSENGER POWER SEAT TRACK -
DESCRIPTION.......................8N-59
PASSENGER POWER SEAT TRACK -
INSTALLATION......................8N-61
PASSENGER POWER SEAT TRACK -
OPERATION.........................8N-60
PASSENGER POWER SEAT TRACK -
REMOVAL..........................8N-61
PASSENGER SEAT SWITCH -
DESCRIPTION.......................8N-56
PASSENGER SEAT SWITCH - DIAGNOSIS
AND TESTING.......................8N-57
PASSENGER SEAT SWITCH -
INSTALLATION......................8N-57
PASSENGER SEAT SWITCH - OPERATION . 8N-56
PASSENGER SEAT SWITCH - REMOVAL . . . 8N-57
PATTERNS - DIAGNOSIS AND TESTING,
TIRE WEAR.........................22-16
PCM GROUND - OPERATION...........8E-15
PCM INPUT - OPERATION, DATA BUS
COMMUNICATION RECEIVE.............8E-15
PCM INPUT - OPERATION, IGNITION
SENSE.............................8E-15
PCM INPUT - OPERATION, SENSOR
RETURN............................8E-15
PCM OUTPUT - OPERATION, 5 VOLT
SUPPLY............................8E-15
PCM OUTPUT - SBEC CONTROLLER -
OPERATION, 8-VOLT SUPPLY...........8E-15
PCM/SKIM PROGRAMMING - STANDARD
PROCEDURE.........................8E-2
PCV SYSTEM - DIAGNOSIS AND
TESTING...........................25-17
PCV VALVE - DESCRIPTION............25-16
PCV VALVE - OPERATION..............25-16
PEDAL - INSTALLATION, ACCELERATOR . . . 14-24
PEDAL - REMOVAL, ACCELERATOR......14-23
PEDAL INTERLOCK SWITCH -
INSTALLATION, CLUTCH................6-14
PEDAL INTERLOCK SWITCH - REMOVAL,
CLUTCH.............................6-13
PEDAL TORQUE SHAFT - RHD -
INSTALLATION........................5-39
PEDAL TORQUE SHAFT - RHD -
REMOVAL
...........................5-39
PEDAL UPSTOP SWITCH -
INSTALLATION, CLUTCH
................6-16
PEDAL UPSTOP SWITCH - REMOVAL,
CLUTCH
.............................6-15
PERFORMANCE - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS
........9-4,9-78
PERFORMANCE TEST - DIAGNOSIS AND
TESTING, A/C
........................24-5PERFORMANCE TEST - DIAGNOSIS AND
TESTING, HEATER.....................24-6
PIN BUSHINGS (DISC/DISC BRAKES) -
ASSEMBLY, CALIPER GUIDE.............5-25
PIN BUSHINGS (DISC/DISC BRAKES) -
DISASSEMBLY, CALIPER GUIDE..........5-24
PINCH SENSOR - DESCRIPTION.........8N-17
PINCH SENSOR - INSTALLATION........8N-17
PINCH SENSOR - OPERATION..........8N-17
PINCH SENSOR - REMOVAL............8N-17
PINION FACTOR SETTING - STANDARD
PROCEDURE...................8E-15,8E-23
PINS (DISC/DRUM BRAKES) -
INSTALLATION, DISC BRAKE CALIPER
GUIDE..............................5-31
PINS (DISC/DRUM BRAKES) - REMOVAL,
DISC BRAKE CALIPER GUIDE............5-31
PIPE - 3.3/3.8L - INSTALLATION,
CROSS-OVER........................11-6
PIPE - 3.3/3.8L - REMOVAL, CROSS-
OVER...............................11-6
PIPE - INSTALLATION, AIR INTAKE......24-113
PIPE - REMOVAL, AIR INTAKE.........24-112
PISTON & CONNECTING ROD -
DESCRIPTION...................9-116,9-42
PISTON & CONNECTING ROD -
INSTALLATION........................9-44
PISTON & CONNECTING ROD -
REMOVAL...........................9-43
PISTON AND SEAL - ASSEMBLY,
CALIPER........................5-26,5-29
PISTON AND SEAL - DISASSEMBLY,
CALIPER........................5-24,5-28
PISTON RING, FITTING.................9-45
PISTON RING FITTING - STANDARD
PROCEDURE........................9-121
PISTON RINGS - INSTALLATION.........9-121
PISTON RINGS - REMOVAL............9-121
PISTON TO CYLINDER BORE FITTING -
STANDARD PROCEDURE................9-42
PISTONS - STANDARD PROCEDURE,
FITTING............................9-117
PLANETARY GEARTRAIN - DESCRIPTION . 21-232
PLANETARY GEARTRAIN - OPERATION . . 21-232
PLASTIC BODY PANEL REPAIR -
STANDARD PROCEDURE................23-3
PLASTIC GROCERY BAG RETAINER -
INSTALLATION......................23-103
PLASTIC GROCERY BAG RETAINER -
REMOVAL.........................23-103
PLASTIGAGE - STANDARD PROCEDURE,
MEASURING BEARING CLEARANCE
USING..........................9-12,9-84
PLATE - 2.5L TD - INSTALLATION,
CLUTCH DISC AND PRESSURE...........6-12
PLATE - 2.5L TD - REMOVAL, CLUTCH
DISC AND PRESSURE..................6-11
PLATE - DESCRIPTION, BODY CODE....Intro.-1
PLATE - DESCRIPTION, MANUFACTURER . Intro.-11
PLATE - DRUM BRAKE - INSTALLATION,
SUPPORT...........................5-56
PLATE - DRUM BRAKE - REMOVAL,
SUPPORT...........................5-56
PLATE - INSTALLATION, DOOR SILL
TRIM..............................23-76
PLATE - INSTALLATION, FLEX...........9-131
PLATE - INSTALLATION, LIFTGATE SILL
. . . 23-77
PLATE - INSTALLATION, SLIDING DOOR
SILL
...............................23-80
PLATE - INSTALLATION, STEERING
COLUMN COVER BACKING
.............23-69
PLATE - REMOVAL, DOOR SILL TRIM
....23-76
PLATE - REMOVAL, FLEX
..............9-131
PLATE - REMOVAL, LIFTGATE SILL
.......23-77
PLATE - REMOVAL, SLIDING DOOR SILL
. . 23-80
PLATE - REMOVAL, STEERING COLUMN
COVER BACKING
.....................23-69
PLATE BATTERY CHARGING -
STANDARD PROCEDURE, SPIRAL
........8F-10
PLATE MISALIGNMENT - DIAGNOSIS
AND TESTING, DRIVE
...................6-6
PLATES - ADHESIVE ATTACHED -
INSTALLATION, EXTERIOR NAME
........23-50
PLATES - ADHESIVE ATTACHED -
REMOVAL, EXTERIOR NAME
............23-50
PLATES - TAPE ATTACHED -
INSTALLATION, EXTERIOR NAME
........23-50PLATES - TAPE ATTACHED - REMOVAL,
EXTERIOR NAME.....................23-50
PLATINUM PLUGS - DESCRIPTION........8I-9
PLAY - ADJUSTMENT, DIFFERENTIAL
SIDE GEAR END.....................21-70
PLAY - STANDARD PROCEDURE,
CRANKSHAFT END....................9-36
PLAY - STANDARD PROCEDURE,
MEASURING CAMSHAFT END............9-29
PLAY - STANDARD PROCEDURE,
MEASURING CRANKSHAFT END.........9-125
PLAYER - DESCRIPTION, DVD...........8A-8
PLAYER - INSTALLATION, DVD...........8A-8
PLAYER - OPERATION, DVD.............8A-8
PLAYER - REMOVAL, DVD..............8A-8
PLUG CABLE - DESCRIPTION, SPARK.....8I-10
PLUG CABLE RESISTANCE,
SPECIFICATIONS - SPARK...............8I-2
PLUG, SPECIFICATIONS - SPARK.........8I-2
PLUGS - DESCRIPTION, PLATINUM........8I-9
PLUGS - STANDARD PROCEDURE,
ENGINE CORE AND OIL GALLERY....9-10,9-86
PLUMBING - CAUTION, A/C............24-61
PLUMBING - WARNING, A/C............24-61
POINTS - DESCRIPTION, LUBRICATION.....0-7
POLISHING - DESCRIPTION, FINESSE
SANDING/BUFFING...................23-84
PORT REPAIR - STANDARD
PROCEDURE, INTAKE MANIFOLD
VACUUM...........................9-145
PORTS - INSTALLATION, SERVICE.......24-93
PORTS - REMOVAL, SERVICE...........24-92
POSITION LAMP - EXPORT -
INSTALLATION, FRONT................8L-10
POSITION LAMP - EXPORT - REMOVAL,
FRONT.............................8L-10
POSITION SENSOR - DESCRIPTION,
CAMSHAFT...........................8I-3
POSITION SENSOR - DESCRIPTION,
CRANKSHAFT.......................14-24
POSITION SENSOR - DESCRIPTION,
THROTTLE..........................14-36
POSITION SENSOR - OPERATION,
CAMSHAFT...........................8I-3
POSITION SENSOR - OPERATION,
CRANKSHAFT.......................14-24
POSITION SENSOR - OPERATION,
THROTTLE..........................14-36
POSITION SENSOR - REMOVAL,
CRANKSHAFT.......................14-25
POTENTIAL - STANDARD PROCEDURE,
TESTING OF VOLTAGE..............8W-01-9
POWER - INSTALLATION, WINDOW
REGULATOR........................23-22
POWER - REMOVAL, WINDOW
REGULATOR........................23-22
POWER ADJUSTER - INSTALLATION,
FRONT SEAT TRACK..................23-94
POWER ADJUSTER - REMOVAL, FRONT
SEAT TRACK........................23-94
POWER BRAKE BOOSTER -
DESCRIPTION........................5-40
POWER BRAKE BOOSTER - DIAGNOSIS
AND TESTING
........................5-41
POWER BRAKE BOOSTER - OPERATION
. . . 5-41
POWER DISTRIBUTION SYSTEM -
DESCRIPTION
.....................8W-97-1
POWER DISTRIBUTION SYSTEM -
OPERATION
.......................8W-97-1
POWER DISTRIBUTION SYSTEMS,
SPECIAL TOOLS
...................8W-97-2
POWER DOOR LEARN CYCLE -
STANDARD PROCEDURE
..............8N-28
POWER FOLDAWAY MIRROR SWITCH -
EXPORT - DESCRIPTION
...............8N-48
POWER FOLDAWAY MIRROR SWITCH -
EXPORT - INSTALLATION
..............8N-49
POWER FOLDAWAY MIRROR SWITCH -
EXPORT - OPERATION
................8N-48
POWER FOLDAWAY MIRROR SWITCH -
EXPORT - REMOVAL
..................8N-48
POWER LIFTGATE CONTROL MODULE -
DESCRIPTION
.......................8E-10
POWER LIFTGATE CONTROL MODULE -
INSTALLATION
.......................8E-11
POWER LIFTGATE CONTROL MODULE -
OPERATION
.........................8E-11
RSINDEX23
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com