headrest CHRYSLER CARAVAN 2003 Service Manual

SEATS
TABLE OF CONTENTS
page page
CHILD SEAT MODULE, BENCH SEAT
REMOVAL.............................86
INSTALLATION
INSTALLATION.......................87
SYNCHRONIZING CABLE ADJUSTMENT . . . 87
QUAD CHILD SEAT
REMOVAL.............................88
INSTALLATION.........................88
HEADREST
REMOVAL.............................88
INSTALLATION.........................88
HEADREST SLEEVE
REMOVAL.............................89
INSTALLATION.........................89
RECLINER HANDLE
REMOVAL.............................89
INSTALLATION.........................89
ARMREST
REMOVAL.............................90
INSTALLATION.........................90
FRONT SEAT
REMOVAL.............................90
INSTALLATION.........................90
FRONT SEATBACK
REMOVAL.............................91
INSTALLATION.........................91
FRONT SEATBACK ASSIST STRAP
REMOVAL.............................91
INSTALLATION.........................91
FRONT SEATBACK PANEL
REMOVAL.............................91
INSTALLATION.........................92
FRONT SEATBACK COVER
REMOVAL.............................92
INSTALLATION.........................92
FRONT/QUAD SEAT CUSHION
REMOVAL.............................92
INSTALLATION.........................92
FRONT SEAT CUSHION SIDE COVER
REMOVAL.............................93
INSTALLATION.........................93
FRONT SEAT RISER - MANUAL TRACK
REMOVAL.............................93
INSTALLATION.........................93
FRONT SEAT TRACK POWER ADJUSTER
REMOVAL.............................94
INSTALLATION.........................94
FRONT SEAT TRACK MANUAL ADJUSTER
REMOVAL.............................94INSTALLATION.........................94
FRONT SEAT TRACK - REAR COVER
REMOVAL.............................95
INSTALLATION.........................95
QUAD BUCKET SEAT SIDE SHIELD/CUP
HOLDER
REMOVAL.............................95
INSTALLATION.........................95
QUAD BUCKET SEAT SIDE SHIELD - NO CUP
HOLDER
REMOVAL.............................96
INSTALLATION.........................96
QUAD BUCKET SEAT RISER
REMOVAL.............................96
INSTALLATION.........................96
BUCKET SEAT BACK - QUAD BUCKET
REMOVAL.............................97
INSTALLATION.........................97
BENCH SEATBACK PANEL
REMOVAL.............................98
INSTALLATION.........................98
SEAT CUSHION COVER - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL.............................98
INSTALLATION.........................99
BENCH SEAT RISER - 50/50 SPLIT
REMOVAL.............................99
INSTALLATION.........................99
BENCH SEAT RISER - SECOND ROW
REMOVAL.............................99
INSTALLATION........................100
BENCH SEAT RISER - THIRD ROW
REMOVAL............................100
INSTALLATION........................100
SEAT BACK HINGE COVERS - QUAD BUCKET,
50/50 SPLIT, BENCH
REMOVAL............................100
INSTALLATION........................100
BENCH SEAT BACK HINGE
REMOVAL............................100
INSTALLATION
INSTALLATION......................100
SYNCHRONIZING CABLE ADJUSTMENT . . 101
BENCH SEAT BACK
REMOVAL............................101
INSTALLATION........................101
BENCH SEAT BACK COVER
REMOVAL............................102
INSTALLATION........................102
RSSEATS23-85
ProCarManuals.com

QUAD CHILD SEAT
REMOVAL
(1) Remove the seat. Refer to Owner's Manual for
proper procedures.
(2) Remove seat back cover (Fig. 7).
(3) Remove fasteners attaching quad child seat to
the seat (Fig. 8).
(4) Remove quad child seat from the seat.
INSTALLATION
(1) Place quad child seat in position.
(2) Install fasteners and tighten to 13.5 N´m (10 ft.
lbs.)
(3) Install seat back cover.
(4) Install seat in vehicle.
HEADREST
REMOVAL
(1) Lift head restraint to top of travel.
(2) Depress lock button on side of sleeve at top of
seat back (Fig. 9).
(3) Pull head restraint from top of seat back.
INSTALLATION
(1) Place head restraint in position.
(2) Depress lock button on side of sleeve at top of
seat back.
(3) Push heat restraint down into position.
Fig. 6 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
Fig. 7 SEAT BACK COVER
1 - SEAT BACK COVER
Fig. 8 CHILD RESTRAINT SEAT BACK
1 - FASTENERS
2 - J-STRAPS
3 - FASTENERS
23 - 88 SEATSRS
CHILD SEAT MODULE, BENCH SEAT (Continued)
ProCarManuals.com

HEADREST SLEEVE
REMOVAL
(1) Remove head rest.
(2) Disengage closure attaching bottom of trim
cover together.
(3) Reach under trim cover through opening at
bottom of seat back.
(4) Pinch retainer barbs on end of head restraint
sleeve together (Fig. 10).
(5) Pull head restraint sleeve upward and out the
top of the seat back frame guide tube (Fig. 11).
INSTALLATION
(1) Insert head restraint sleeve into guide tube at
top of seat back.
(2) Push head restraint sleeve downward until
retainer clicks into lock position.
(3) Engage closure to hold bottom of trim cover
together.
(4) Install head restraint.
RECLINER HANDLE
REMOVAL
(1) Remove screw holding recliner handle to
recliner spline shaft (Fig. 12).
(2) Remove recliner handle from spline shaft.
INSTALLATION
(1) Place recliner handle in position on spline
shaft.
(2) Install screw to hold recliner handle to recliner
spline shaft (Fig. 12).
Fig. 9 HEAD RESTRAINT
1 - HEAD RESTRAINT
2 - SLEEVES
3 - LOCK BUTTON
Fig. 10 HEAD RESTRAINT SLEEVE RETAINER
1 - GUIDE TUBE
2 - PINCH RETAINER TO RELEASE
3 - SEAT BACK FRAME
Fig. 11 HEAD RESTRAINT SLEEVE
1 - SEAT BACK FRAME
2 - HEAD RESTRAINT SLEEVE
3 - RETAINER
4 - GUIDE TUBE
RSSEATS23-89
HEADREST (Continued)
ProCarManuals.com

FRONT SEATBACK
REMOVAL
NOTE: On front seats equipped with side air bags,
the seatback is serviced as an assembly.
(1) Remove head rest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - REMOVAL)
(2) Remove the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - REMOVAL)
(3) Remove the seatback recliner lever.
(4) Remove the lumbar adjustment lever.
(5) Remove both seat cushion side covers. (Refer to
23 - BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - REMOVAL)
(6) Remove nut attaching the recliner to the seat-
back frame (Fig. 15).
(7) Remove both pivot bolts and remove seatback
from recliner.
INSTALLATION
(1) Place seat back into position.
(2) Install both pivot bolts attaching seat back
frame to seat track. Tighten bolts to 54 N´m (40 ft.
lbs.) torque.(3) Install nut attaching the recliner to the seat
back frame. Tighten nut to 12 N´m (105 in. lbs.)
torque.
(4) Install both seat cushion side covers. (Refer to
23 - BODY/SEATS/FRONT SEAT CUSHION SIDE
COVER - INSTALLATION)
(5) Install the lumbar adjustment lever.
(6) Install the seat back recliner lever.
(7) Install the armrest. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(8) Install headrest sleeves. (Refer to 23 - BODY/
SEATS/HEADREST SLEEVE - INSTALLATION)
FRONT SEATBACK ASSIST
STRAP
REMOVAL
(1) Using a small screw driver, pry screw plugs
from ends of assist strap (Fig. 16).
(2) Remove screws attaching assist strap to seat-
back.
(3) Remove assist strap from vehicle.
INSTALLATION
(1) Place assist strap in position on vehicle.
(2) Install screws attaching assist strap to seat
back. Tighten screws to 2.5 N´m (22 in. lbs.).
(3) Insert screw plugs into ends of assist strap
(Fig. 16).
FRONT SEATBACK PANEL
REMOVAL
(1) Remove the screws (Fig. 17).
(2) Tip the top of the panel away from the seat
back and lift off the hooks at the bottom to remove.
Fig. 15 FRONT SEATBACK
Fig. 16 FRONT SEATBACK ASSIST STRAP
1 - ASSIST STRAP
2 - SCREW PLUG
3 - SEAT BACK
RSSEATS23-91
ProCarManuals.com

(3) Install the seat side shield/cup holder. (Refer to
23 - BODY/SEATS/QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER - INSTALLATION)
(4) Install the seat. Refer to Owner's Manual for
proper procedures.
BUCKET SEAT BACK - QUAD
BUCKET
REMOVAL
NOTE:Quad seats equipped with child restraint
seats have an interlock feature that will not allow the
seat back to fold forward with the child seat open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the seatback hinge covers. (Refer to 23
- BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL)
(4) Disconnect the child seat synchronizer cable, if
equipped. (Fig. 30)
(5) Remove the seatback frame bolts and remove
the seat back. (Fig. 31)
INSTALLATION
(1) Install the seatback.
(2) Install the shoulder bolts attaching the seat-
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the child seat synchronizer cable, if
equipped.(4) Install the seatback hinge covers. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLA-
TION)
(5) Install the armrests. (Refer to 23 - BODY/
SEATS/ARMREST - INSTALLATION)
(6) Install the headreast. (Refer to 23 - BODY/
SEATS/HEADREST - INSTALLATION)
(7) Verify seatback operation.
Fig. 29 BUCKET SEAT RISER - QUAD BUCKET
1 - SEAT SIDE SHIELD/CUP HOLDER
2 - SEAT RISER
3 - SEAT SIDE SHIELD
4 - RISER BOLTS
Fig. 30 QUAD SEAT SYNCHRONIZER CABLE
1 - CABLE END CONNECTOR
2 - SYNCHRONIZER CABLE
3 - SEATBACK HINGE
Fig. 31 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
RSSEATS23-97
QUAD BUCKET SEAT RISER (Continued)
ProCarManuals.com

(4) Place seat back hinge in position on seat.
(5) Install bolts attaching seat back hinge to seat
cushion frame. Tighten bolts to 48 N´m (35 ft. lbs.)
torque.
(6) Install shoulder bolts attaching seat back hinge
to seat back frame (Fig. 37). Tighten nuts to 34 N´m
(25 ft. lbs.) torque.(Refer to 23 - BODY/SEATS/
BENCH SEAT BACK - INSTALLATION)
(7) Install bench seat back hinge covers. (Refer to
23 - BODY/SEATS/SEAT BACK HINGE COVERS -
50/50 SPLIT, BENCH - INSTALLATION)
(8) Verify seat back hinge operation and adjust
synchronizing cable, if equipped. (Refer to 23 -
BODY/SEATS/SYNCHRONIZING CABLE ADJUST-
MENT)
SYNCHRONIZING CABLE ADJUSTMENT
NOTE:
Bench seats equipped with child restraint seats
have an interlock feature that will not allow the seat
back to fold forward with the child seat open.
If the seat back hinges do not release at the same
time the synchronizing cable must be adjusted.
(1) Remove seat from vehicle. Refer to Owner's
Manual for proper procedures.
(2) Disengage cable from the recline mechanism by
pulling the cable end toward the front of the seat
(Fig. 38).
(3) Pull U-shaped locking tab on self-adjusting
mehcanism to disengage auto-adjust feature.
(4) Reattach self-adjusting mechanism, pulling
against spring load to tighten cable.
(5) Press locking tab onto the adjusting mecha-
nism to lock into place.
BENCH SEAT BACK
REMOVAL
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
(1) Remove the headrests. (Refer to 23 - BODY/
SEATS/HEADREST - REMOVAL)
(2) Remove the armrests, if equipped. (Refer to 23
- BODY/SEATS/ARMREST - REMOVAL)
(3) Remove the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE COVERS -
REMOVAL)
(4) Disengage synchronizing cable housing from
seat back hinge, if equipped.
(5) Disengage synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(6) Remove shoulder bolts attaching seat back
hinge to seat back frame (Fig. 39).
(7) Remove the seat back.
INSTALLATION
NOTE: Bench seats equipped with child restraint
seats have an interlock feature that will not allow
the seat back to fold forward with the child seat
open.
Fig. 37 BENCH SEAT BACK HINGE
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 38 SYNCHRONIZING CABLE
1 - CABLE END
2 - LOCKING TAB
3 - SETBACK HINGE
RSSEATS23 - 101
BENCH SEAT BACK HINGE (Continued)
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(1) Install the seat back.
(2) Install the shoulder bolts attaching the seat
back hinge to the seat back frame and tighten to 34
N´m (25 ft. lbs.) torque.
(3) Connect the synchronizing cable end from (clip
on left side) hinge latch release arm, if equipped.
(4) Connect the synchronizing cable housing to the
seat back hinge, if equipped.
(5) Install the upper hinge cover. (Refer to 23 -
BODY/SEATS/SEAT BACK HINGE - INSTALLA-
TION)
(6) Install the armrests, if equipped. (Refer to 23 -
BODY/SEATS/ARMREST - INSTALLATION)
(7) Install the headrest sleeves. (Refer to 23 -
BODY/SEATS/HEADREST SLEEVE - INSTALLA-
TION)
(8) Adjust synchronizing cable, if equipped. (Refer
to 23 - BODY/SEATS/SYNCHRONIZING CABLE
ADJUSTMENT)
BENCH SEAT BACK COVER
REMOVAL
(1) Remove the bench seat back. (Refer to 23 -
BODY/SEATS/BENCH SEAT BACK - REMOVAL)
(2) Remove the bench seatback panel. (Refer to 23
- BODY/SEATS/BENCH SEATBACK PANEL -
REMOVAL)
(3) Disconnect the cover J-straps.
(4) Remove the seat back cover from the seat back
assembly.
INSTALLATION
(1) Install seat back cover onto the seat back
frame and cushion assembly.(2) Connect the J-straps.
(3) Install the bench seatback panel. (Refer to 23 -
BODY/SEATS/BENCH SEATBACK PANEL -
INSTALLATION)
(4) Install the seat back. (Refer to 23 - BODY/
SEATS/BENCH SEAT BACK - INSTALLATION)
BENCH SEAT TRACK
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedure.
(2) Place seat on clean covered work surface.
(3) Disengage seat track adjuster link wire from
track being removed.
(4) Remove nuts attaching track to seat riser (Fig.
40).
(5) Remove track from seat riser.
INSTALLATION
(1) Place track in position on seat riser.
(2) Install nuts attaching track to seat riser. (Fig.
40). Tighten nuts to 48 N´m (35 ft. lbs.) torque.
(3) Engage seat track adjuster link wire onto track
being installed.
(4) Install second row seat into vehicle.
Fig. 39 SEAT BACK HINGE - TYPICAL
1 - SEATBACK FRAME SHOULDER BOLTS
2 - SEAT CUSHION FRAME BOLTS
3 - SEATBACK HINGE
Fig. 40 BENCH SEAT TRACK
1 - SEAT TRACK ADJUSTER LINK
2 - RISER
3 - SEAT TRACK NUTS
4 - SEAT TRACK
5 - RISER BOLTS
23 - 102 SEATSRS
BENCH SEAT BACK (Continued)
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GUIDE PINS (DISC/DRUM BRAKES) -
INSTALLATION, DISC BRAKE CALIPER.....5-31
GUIDE PINS (DISC/DRUM BRAKES) -
REMOVAL, DISC BRAKE CALIPER.........5-31
HALF SHAFT - DIAGNOSIS AND TESTING . . . 3-1,
3-13
HALF SHAFT - FRONT - DESCRIPTION......3-1
HALF SHAFT - FRONT - INSTALLATION.....3-4
HALF SHAFT - FRONT - REMOVAL.........3-2
HALF SHAFT - FRONT - SPECIFICATIONS . . 3-15,
3-6
HALF SHAFT - REAR - DESCRIPTION......3-13
HALF SHAFT - REAR - INSTALLATION.....3-14
HALF SHAFT - REAR - REMOVAL.........3-13
HALF SHAFT INNER SEAL -
INSTALLATION.......................21-12
HALF SHAFT INNER SEAL - REMOVAL....21-12
HALF SHAFT SEAL - INSTALLATION,
OUTER.............................21-19
HALF SHAFT SEAL - REMOVAL, OUTER . . . 21-19
HANDLE - INSTALLATION, ASSIST.......23-73
HANDLE - INSTALLATION, EXTERIOR....23-22,
23-39
HANDLE - INSTALLATION, INSIDE LATCH . . 23-33
HANDLE - INSTALLATION, OUTSIDE......23-35
HANDLE - INSTALLATION, RECLINER.....23-89
HANDLE - REMOVAL, ASSIST...........23-73
HANDLE - REMOVAL, EXTERIOR . . . 23-22,23-39
HANDLE - REMOVAL, INSIDE LATCH.......23-33
HANDLE - REMOVAL, OUTSIDE.........23-35
HANDLE - REMOVAL, RECLINER........23-89
HANDLE CABLE - INSTALLATION, INSIDE . . 23-37
HANDLE CABLE - INSTALLATION,
OUTSIDE...........................23-36
HANDLE CABLE - REMOVAL, INSIDE.....23-37
HANDLE CABLE - REMOVAL, OUTSIDE....23-36
HANDLE SWITCH - DESCRIPTION,
EXTERIOR..........................8N-11
HANDLE SWITCH - INSTALLATION,
EXTERIOR..........................8N-12
HANDLE SWITCH - OPERATION,
EXTERIOR..........................8N-11
HANDLE SWITCH - REMOVAL, EXTERIOR . 8N-11
HANDLING AIRBAGS - STANDARD
PROCEDURE.........................8O-3
HARNESS - DESCRIPTION, WIRING......8N-35
HARNESS - DIAGNOSIS AND TESTING,
WIRING..........................8W-01-7
HARNESS - INSTALLATION, WIRING.....8N-36
HARNESS - OPERATION, WIRING........8N-35
HARNESS - REMOVAL, WIRING.........8N-35
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION........................5-89
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION..........................5-89
HEAD - CLEANING, CYLINDER......9-100,9-26
HEAD - DESCRIPTION, CYLINDER....9-24,9-99
HEAD - INSPECTION, CYLINDER.....9-101,9-26
HEAD - INSTALLATION, CYLINDER . . . 9-101,9-26
HEAD - REMOVAL, CYLINDER......9-100,9-25
HEAD COVER - CLEANING, CYLINDER.....9-31
HEAD COVER - INSPECTION, CYLINDER . . . 9-31
HEAD COVER - INSTALLATION,
CYLINDER...........................9-31
HEAD COVER - LEFT - INSTALLATION,
CYLINDER..........................9-103
HEAD COVER - LEFT - REMOVAL,
CYLINDER..........................9-103
HEAD COVER - REMOVAL, CYLINDER.....9-31
HEAD COVER - RIGHT - INSTALLATION,
CYLINDER..........................9-103
HEAD COVER - RIGHT - REMOVAL,
CYLINDER..........................9-102
HEAD COVER(S) - DESCRIPTION,
CYLINDER..........................9-102
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER...............9-24,9-99
HEAD OFF - INSTALLATION, CYLINDER . . . 9-108,
9-33
HEAD OFF - REMOVAL, CYLINDER . . . 9-106,9-32
HEAD ON - INSTALLATION, CYLINDER . . . 9-108,
9-33
HEAD ON - REMOVAL, CYLINDER . . . 9-106,9-32
HEADER TRIM - INSTALLATION, REAR
....23-79
HEADER TRIM - REMOVAL, REAR
.......23-79
HEADLAMP - DIAGNOSIS AND TESTING
. . 8L-11
HEADLAMP - EXPORT - INSTALLATION
. . . 8L-13
HEADLAMP - EXPORT - REMOVAL
.......8L-13HEADLAMP - INSTALLATION............8L-13
HEADLAMP - REMOVAL...............8L-13
HEADLAMP LEVELING MOTOR - EXPORT
- DIAGNOSIS AND TESTING............8L-14
HEADLAMP LEVELING MOTOR - EXPORT
- INSTALLATION.....................8L-15
HEADLAMP LEVELING MOTOR - EXPORT
- REMOVAL.........................8L-14
HEADLAMP LEVELING SWITCH -
EXPORT - DESCRIPTION...............8L-15
HEADLAMP LEVELING SWITCH -
EXPORT - DIAGNOSIS AND TESTING.....8L-15
HEADLAMP SWITCH - DIAGNOSIS AND
TESTING...........................8L-15
HEADLAMP SWITCH - EXPORT -
DIAGNOSIS AND TESTING.............8L-16
HEADLAMP UNIT - EXPORT -
INSTALLATION.......................8L-20
HEADLAMP UNIT - EXPORT - REMOVAL . . 8L-20
HEADLAMP UNIT ALIGNMENT - EXPORT
- STANDARD PROCEDURE.............8L-17
HEADLAMP UNIT ALIGNMENT -
STANDARD PROCEDURE...............8L-17
HEADLAMP WASHER HOSE - EXPORT -
INSTALLATION......................8R-12
HEADLAMP WASHER HOSE - EXPORT -
REMOVAL..........................8R-12
HEADLAMP WASHER PUMP MOTOR -
EXPORT - INSTALLATION..............8R-13
HEADLAMP WASHER PUMP MOTOR -
EXPORT - REMOVAL..................8R-12
HEADLAMP WASHERS - EXPORT -
DESCRIPTION........................8R-10
HEADLAMP WASHERS - EXPORT -
DIAGNOSIS AND TESTING.............8R-10
HEADLAMP WASHERS - EXPORT -
INSTALLATION......................8R-12
HEADLAMP WASHERS - EXPORT -
OPERATION.........................8R-10
HEADLAMP WASHERS - EXPORT -
REMOVAL..........................8R-12
HEADLINER - INSTALLATION...........23-76
HEADLINER - REMOVAL...............23-76
HEADREST - INSTALLATION............23-88
HEADREST - REMOVAL................23-88
HEADREST SLEEVE - INSTALLATION.....23-89
HEADREST SLEEVE - REMOVAL.........23-89
HEAT SHIELDS - DESCRIPTION..........11-6
HEAT SHIELDS - INSTALLATION..........11-7
HEAT SHIELDS - OPERATION............11-7
HEAT SHIELDS - REMOVAL.............11-7
HEAT STAKING - STANDARD
PROCEDURE........................23-10
HEATED GLASS - DESCRIPTION..........8G-1
HEATED GLASS - OPERATION...........8G-1
HEATED MIRROR - STANDARD
PROCEDURE.........................8G-6
HEATED MIRROR TEST - DIAGNOSIS
AND TESTING........................8G-5
HEATED MIRRORS - DESCRIPTION.......8G-5
HEATED MIRRORS - OPERATION.........8G-5
HEATED SEAT ELEMENTS -
DESCRIPTION.......................8G-10
HEATED SEAT ELEMENTS - DIAGNOSIS
AND TESTING.......................8G-10
HEATED SEAT ELEMENTS -
INSTALLATION......................8G-11
HEATED SEAT ELEMENTS - OPERATION . . 8G-10
HEATED SEAT ELEMENTS - REMOVAL
....8G-11
HEATED SEAT MODULE - DESCRIPTION
....8E-8
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING
........................8E-9
HEATED SEAT MODULE - INSTALLATION
. . 8E-10
HEATED SEAT MODULE - OPERATION
.....8E-9
HEATED SEAT MODULE - REMOVAL
.......8E-9
HEATED SEAT SENSOR - DESCRIPTION
. . . 8G-11
HEATED SEAT SENSOR - DIAGNOSIS
AND TESTING
.......................8G-12
HEATED SEAT SENSOR - OPERATION
....8G-12
HEATED SEAT SWITCH - DESCRIPTION,
DRIVER
.............................8G-8
HEATED SEAT SWITCH - DESCRIPTION,
PASSENGER
........................8G-12
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, DRIVER
.................8G-9
HEATED SEAT SWITCH - DIAGNOSIS
AND TESTING, PASSENGER
............8G-13HEATED SEAT SWITCH - INSTALLATION,
DRIVER............................8G-10
HEATED SEAT SWITCH - INSTALLATION,
PASSENGER........................8G-14
HEATED SEAT SWITCH - OPERATION,
DRIVER.............................8G-8
HEATED SEAT SWITCH - OPERATION,
PASSENGER........................8G-12
HEATED SEAT SWITCH - REMOVAL,
DRIVER............................8G-10
HEATED SEAT SWITCH - REMOVAL,
PASSENGER........................8G-14
HEATED SEAT SYSTEM - DESCRIPTION....8G-7
HEATED SEAT SYSTEM - DIAGNOSIS
AND TESTING........................8G-8
HEATED SEAT SYSTEM - OPERATION.....8G-8
HEATER - DCHA - DIAGNOSIS AND
TESTING, DIESEL SUPPLEMENTAL......24-107
HEATER - DCHA - EXPORT -
DESCRIPTION, DIESEL
SUPPLEMENTAL....................24-106
HEATER - DESCRIPTION, ENGINE BLOCK . . . 7-20
HEATER - INSTALLATION, ENGINE
BLOCK..............................7-20
HEATER - OPERATION, ENGINE BLOCK....7-20
HEATER - REMOVAL, ENGINE BLOCK......7-20
HEATER CONTROL - INSTALLATION, A/C . . . 24-9
HEATER CONTROL - REMOVAL, A/C.......24-9
HEATER CORE - DESCRIPTION.....24-74,24-98
HEATER CORE - INSTALLATION . . . 24-100,24-78
HEATER CORE - OPERATION........24-74,24-98
HEATER CORE - REMOVAL........24-76,24-99
HEATER CORE EXTENSION TUBES -
INSTALLATION.......................24-77
HEATER CORE EXTENSION TUBES -
REMOVAL..........................24-75
HEATER CORE FILLING - STANDARD
PROCEDURE........................24-98
HEATER DISTRIBUTION DUCT -
INSTALLATION, REAR.................24-59
HEATER DISTRIBUTION DUCT -
REMOVAL, REAR.....................24-59
HEATER HOSE - INSTALLATION . . . 24-101,24-80
HEATER HOSE - REMOVAL.......24-100,24-78
HEATER LINES - INSTALLATION, REAR . . 24-105
HEATER LINES - REMOVAL, REAR......24-104
HEATER PERFORMANCE TEST -
DIAGNOSIS AND TESTING..............24-6
HEATER TESTING - DIAGNOSIS AND
TESTING, ENGINE BLOCK...............7-20
HEATER UNIT - INSTALLATION.........24-111
HEATER UNIT - REMOVAL.............24-111
HEATER WIRING - INSTALLATION,
SUPPLEMENTAL DIESEL..............24-112
HEATER WIRING - REMOVAL,
SUPPLEMENTAL DIESEL..............24-112
HEATER-A/C CONTROL CALIBRATION -
STANDARD PROCEDURE................24-8
HEATER-A/C HOUSING - INSTALLATION,
REAR..............................24-58
HEATER-A/C HOUSING - REMOVAL,
REAR..............................24-56
HEATER-A/C SYSTEM - SPECIFICATIONS . . . 24-7
HEAVY DUTY - INSTALLATION, AWD......2-35
HEAVY DUTY - REMOVAL, AWD..........2-35
HEIGHT ADJUSTER-BORC-PILLAR -
INSTALLATION, SEAT BELT.............8O-12
HEIGHT ADJUSTER-BORC-PILLAR -
REMOVAL, SEAT BELT................8O-12
HEIGHT ADJUSTER KNOB -
INSTALLATION, SEAT BELT.............8O-13
HEIGHT ADJUSTER KNOB - REMOVAL,
SEAT BELT .........................8O-13
HEIGHT MEASUREMENT - STANDARD
PROCEDURE, CURB...................2-54
HIGH AND LOW LIMITS - DESCRIPTION . . . 25-8
HIGH MOUNTED STOP LAMP -
INSTALLATION, CENTER................8L-6
HIGH MOUNTED STOP LAMP -
REMOVAL, CENTER....................8L-6
HIGH MOUNTED STOP LAMP UNIT -
INSTALLATION, CENTER
................8L-7
HIGH MOUNTED STOP LAMP UNIT -
REMOVAL, CENTER
....................8L-6
HIGH SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE
..........22-17
HINGE - INSTALLATION
......23-18,23-39,23-59
HINGE - INSTALLATION, CENTER
........23-24
RSINDEX15
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com

SHAFT - REAR - REMOVAL, HALF........3-13
SHAFT - REMOVAL, PROPELLER.........3-21
SHAFT - REMOVAL, ROCKER ARMS......9-109
SHAFT - RHD - INSTALLATION, PEDAL
TORQUE............................5-39
SHAFT - RHD - REMOVAL, PEDAL
TORQUE............................5-39
SHAFT - SPECIFICATIONS, PROPELLER....3-22
SHAFT COVER SEAL - INSTALLATION,
INPUT.............................21-14
SHAFT COVER SEAL - REMOVAL, INPUT . . 21-13
SHAFT END SEAL - INSTALLATION,
INPUT.............................21-16
SHAFT END SEAL - REMOVAL, INPUT....21-15
SHAFT INNER SEAL - INSTALLATION,
HALF..............................21-12
SHAFT INNER SEAL - REMOVAL, HALF . . . 21-12
SHAFT SEAL - INSTALLATION, INPUT.....21-18
SHAFT SEAL - INSTALLATION, OUTER
HALF..............................21-19
SHAFT SEAL - REMOVAL, INPUT........21-17
SHAFT SEAL - REMOVAL, OUTER HALF . . . 21-19
SHAFTS AND CARRIER ASSEMBLY -
DESCRIPTION, BALANCE................9-69
SHAFTS AND CARRIER ASSEMBLY -
INSTALLATION, BALANCE...............9-72
SHAFTS AND CARRIER ASSEMBLY -
OPERATION, BALANCE.................9-69
SHAFTS AND CARRIER ASSEMBLY -
REMOVAL, BALANCE...................9-69
SHIELD - INSTALLATION, FRONT
WHEELHOUSE SPLASH................23-54
SHIELD - NO CUP HOLDER -
INSTALLATION, QUAD BUCKET SEAT
SIDE..............................23-96
SHIELD - NO CUP HOLDER - REMOVAL,
QUAD BUCKET SEAT SIDE.............23-96
SHIELD - REMOVAL, FRONT
WHEELHOUSE SPLASH................23-54
SHIELD/CUP HOLDER - INSTALLATION,
QUAD BUCKET SEAT SIDE.............23-95
SHIELD/CUP HOLDER - REMOVAL, QUAD
BUCKET SEAT SIDE...................23-95
SHIELDS - DESCRIPTION, HEAT..........11-6
SHIELDS - INSTALLATION, HEAT.........11-7
SHIELDS - OPERATION, HEAT............11-7
SHIELDS - REMOVAL, HEAT.............11-7
SHIFT CABLE - INSTALLATION, GEAR....21-205
SHIFT CABLE - REMOVAL, GEAR.......21-204
SHIFT COVER - DESCRIPTION.........21-113
SHIFT FORK AND SHAFT - DESCRIPTION . 21-113
SHIFT INTERLOCK SOLENOID -
DESCRIPTION......................21-233
SHIFT INTERLOCK SOLENOID -
DIAGNOSIS AND TESTING, BRAKE/
TRANSMISSION.....................21-235
SHIFT INTERLOCK SOLENOID -
INSTALLATION......................21-236
SHIFT INTERLOCK SOLENOID -
OPERATION........................21-233
SHIFT INTERLOCK SOLENOID -
REMOVAL.........................21-235
SHIFT LEVER - INSTALLATION, GEAR.....19-21
SHIFT LEVER - REMOVAL, GEAR........19-21
SHIM SELECTION, ADJUSTMENTS -
OUTPUT FLANGE......................21-7
SHOCK ABSORBER - DESCRIPTION.......2-36
SHOCK ABSORBER - INSTALLATION......2-38
SHOCK ABSORBER - OPERATION.........2-36
SHOCK ABSORBER - REMOVAL..........2-36
SHOCK ABSORBER (UPPER BUSHING) -
ASSEMBLY..........................2-37
SHOCK ABSORBER (UPPER BUSHING) -
DISASSEMBLY........................2-36
SHOE LINING - INSPECTION, REAR
DRUM BRAKE........................5-22
SHOES - ADJUSTMENT, PARKING BRAKE . . 5-73
SHOES - ADJUSTMENT, REAR DRUM
BRAKE..............................5-23
SHOES - CLEANING, DISC BRAKE....5-16,5-18
SHOES - INSPECTION, DISC BRAKE
. . . 5-16,5-18
SHOES - INSTALLATION, REAR DISC
BRAKE
..............................5-19
SHOES - INSTALLATION, REAR DRUM
BRAKE
..............................5-22
SHOES - PARKING BRAKE -
INSTALLATION
........................5-72
SHOES - PARKING BRAKE - REMOVAL
....5-67SHOES - REMOVAL, REAR DISC BRAKE....5-17
SHOES - REMOVAL, REAR DRUM BRAKE . . 5-19
SHOES (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-16
SHOES (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-14
SHOES (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-17
SHOES (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-15
SHORT TO GROUND - STANDARD
PROCEDURE, TESTING FOR A........8W-01-9
SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A ..........................8W-01-10
SHROUD - LOWER - INSTALLATION......19-22
SHROUD - LOWER - REMOVAL.........19-21
SHROUD - UPPER - INSTALLATION......19-23
SHROUD - UPPER - REMOVAL..........19-23
SHUT DOWN RELAY - DESCRIPTION,
AUTO...............................8I-3
SHUT DOWN RELAY - OPERATION, AUTO . . . 8I-3
SIDE - INSTALLATION, LIFTGATE........23-43
SIDE - REMOVAL, LIFTGATE............23-43
SIDE COVER - INSTALLATION, FRONT
SEAT CUSHION......................23-93
SIDE COVER - REMOVAL, FRONT SEAT
CUSHION...........................23-93
SIDE GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL.......................21-70
SIDE IMPACT AIRBAG CONTROL
MODULE - DESCRIPTION..............8O-17
SIDE IMPACT AIRBAG CONTROL
MODULE - INSTALLATION.............8O-17
SIDE IMPACT AIRBAG CONTROL
MODULE - OPERATION................8O-17
SIDE IMPACT AIRBAG CONTROL
MODULE - REMOVAL.................8O-17
SIDE MOLDINGS - INSTALLATION, BODY . . 23-45
SIDE MOLDINGS - REMOVAL, BODY.....23-44
SIDE SHIELD - NO CUP HOLDER -
INSTALLATION, QUAD BUCKET SEAT.....23-96
SIDE SHIELD - NO CUP HOLDER -
REMOVAL, QUAD BUCKET SEAT.........23-96
SIDE SHIELD/CUP HOLDER -
INSTALLATION, QUAD BUCKET SEAT.....23-95
SIDE SHIELD/CUP HOLDER - REMOVAL,
QUAD BUCKET SEAT..................23-95
SIDE VIEW MIRROR - INSTALLATION.....23-57
SIDE VIEW MIRROR - REMOVAL........23-57
SIDE VIEW MIRROR GLASS -
INSTALLATION.......................23-58
SIDE VIEW MIRROR GLASS - REMOVAL . . 23-58
SIDEVIEW MIRROR - REMOVAL.........8N-49
SIGNAL LAMP - EXPORT -
INSTALLATION, PARK/TURN............8L-22
SIGNAL LAMP - EXPORT - REMOVAL,
PARK/TURN.........................8L-22
SIGNAL LAMP - INSTALLATION,
PARK/TURN.........................8L-21
SIGNAL LAMP - REMOVAL, PARK/TURN . . 8L-21
SIGNAL SYSTEM - DESCRIPTION, TURN . . 8L-21
SIGNAL SYSTEM - OPERATION, TURN....8L-21
SILL PLATE - INSTALLATION, LIFTGATE . . . 23-77
SILL PLATE - INSTALLATION, SLIDING
DOOR.............................23-80
SILL PLATE - REMOVAL, LIFTGATE.......23-77
SILL PLATE - REMOVAL, SLIDING DOOR . . 23-80
SILL TRIM PLATE - INSTALLATION,
DOOR
.............................23-76
SILL TRIM PLATE - REMOVAL, DOOR
....23-76
SINGLE ZONE - DESCRIPTION
...........24-1
SLAVE CYLINDER - INSTALLATION
........6-11
SLAVE CYLINDER - REMOVAL
...........6-11
SLEEVE - INSTALLATION, HEADREST
.....23-89
SLEEVE - REMOVAL, HEADREST
........23-89
SLIDING DOOR - INSTALLATION
.........23-29
SLIDING DOOR - REMOVAL
............23-29
SLIDING DOOR ADJUSTMENT -
STANDARD PROCEDURE
..............8N-28
SLIDING DOOR ADJUSTMENTS,
ADJUSTMENTS
......................23-30
SLIDING DOOR CONTROL MODULE -
DESCRIPTION
.......................8E-19
SLIDING DOOR CONTROL MODULE -
INSTALLATION
.......................8E-20SLIDING DOOR CONTROL MODULE -
OPERATION.........................8E-19
SLIDING DOOR CONTROL MODULE -
REMOVAL..........................8E-19
SLIDING DOOR GLASS - INSTALLATION . . 23-107
SLIDING DOOR GLASS - REMOVAL.....23-107
SLIDING DOOR LOCK MOTOR -
INSTALLATION......................8N-44
SLIDING DOOR LOCK MOTOR -
REMOVAL..........................8N-44
SLIDING DOOR MOTOR - DESCRIPTION . . 8N-30
SLIDING DOOR MOTOR - INSTALLATION . . 8N-31
SLIDING DOOR MOTOR - OPERATION....8N-30
SLIDING DOOR MOTOR - REMOVAL.....8N-30
SLIDING DOOR SILL PLATE -
INSTALLATION.......................23-80
SLIDING DOOR SILL PLATE - REMOVAL . . 23-80
SLIDING DOOR STOP BUMPER BEZEL -
INSTALLATION.......................23-25
SLIDING DOOR STOP BUMPER BEZEL -
REMOVAL..........................23-25
SLIDING DOOR SYSTEM - DESCRIPTION,
POWER............................8N-19
SLIDING DOOR SYSTEM - DIAGNOSIS
AND TESTING, POWER................8N-22
SLIDING DOOR SYSTEM - OPERATION,
POWER............................8N-21
SLIDING DOOR WEATHERSTRIP -
INSTALLATION......................23-112
SLIDING DOOR WEATHERSTRIP -
REMOVAL.........................23-112
SOCKET - INSTALLATION, STABILIZER....23-32
SOCKET - REMOVAL, STABILIZER.......23-32
SOLENOID - DESCRIPTION, EVAP/PURGE . 25-12
SOLENOID - DESCRIPTION, SHIFT
INTERLOCK........................21-233
SOLENOID - DIAGNOSIS AND TESTING,
BRAKE/TRANSMISSION SHIFT
INTERLOCK........................21-235
SOLENOID - INSTALLATION, EVAP/
PURGE.............................25-12
SOLENOID - INSTALLATION, SHIFT
INTERLOCK........................21-236
SOLENOID - OPERATION, EVAP/PURGE . . . 25-12
SOLENOID - OPERATION, SHIFT
INTERLOCK........................21-233
SOLENOID - REMOVAL, EVAP/PURGE.....25-12
SOLENOID - REMOVAL, SHIFT
INTERLOCK........................21-235
SOLENOID/PRESSURE SWITCH ASSY -
DESCRIPTION......................21-237
SOLENOID/PRESSURE SWITCH ASSY -
INSTALLATION......................21-239
SOLENOID/PRESSURE SWITCH ASSY -
OPERATION........................21-237
SOLENOID/PRESSURE SWITCH ASSY -
REMOVAL.........................21-238
SPARE TIRE (TEMPORARY) -
DESCRIPTION.......................22-14
SPARK PLUG CABLE - DESCRIPTION.....8I-10
SPARK PLUG CABLE RESISTANCE,
SPECIFICATIONS......................8I-2
SPARK PLUG, SPECIFICATIONS...........8I-2
SPEAKER - DIAGNOSIS AND TESTING....8A-14
SPEAKER - INSTALLATION.............8A-15
SPEAKER - REMOVAL.................8A-14
SPEED CONTROL - DESCRIPTION........8P-1
SPEED CONTROL (4 SPEED EATX ONLY)
- OPERATION, INTERACTIVE.............8P-2
SPEED OPERATION - STANDARD
PROCEDURE, TIRE PRESSURE FOR
HIGH..............................22-17
SPEED SENSOR - AWD - INSTALLATION,
REAR WHEEL........................5-80
SPEED SENSOR - AWD - REMOVAL,
REAR WHEEL........................5-80
SPEED SENSOR - DESCRIPTION, ENGINE . 14-25
SPEED SENSOR - FWD - INSTALLATION,
REAR WHEEL........................5-81
SPEED SENSOR - FWD - REMOVAL,
REAR WHEEL........................5-81
SPEED SENSOR - INPUT - DESCRIPTION
. 21-239
SPEED SENSOR - INPUT -
INSTALLATION
......................21-240
SPEED SENSOR - INPUT - OPERATION
. . 21-240
SPEED SENSOR - INPUT - REMOVAL
....21-240
SPEED SENSOR - INSTALLATION, FRONT
WHEEL
.............................5-80
30 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
ProCarManuals.com