fuel CHRYSLER CARAVAN 2005 Service Manual

CHRYSLER CARAVAN 2005 Service Manual CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 Service Manual

Page 1343 of 2339

CHRYSLER CARAVAN 2005  Service Manual INSPECTION
WARNING: THE NORMAL OPERATING TEMPERA-
TURE OF THE EXHAUST SYSTEM IS VERY HIGH.
THEREFORE, NEVER ATTEMPT TO SERVICE ANY
PART OF THE EXHAUST SYSTEM UNTIL IT IS
COOLED. SPECIAL CARE SHOULD BE

Page 1366 of 2339

CHRYSLER CARAVAN 2005  Service Manual FUEL SYSTEM
TABLE OF CONTENTS
page page
FUEL DELIVERY..........................1FUEL INJECTION........................21
FUEL DELIVERY
TABLE OF CONTENTS
page page
FUEL DELIVERY
DESCRIPTION
DESCRIPTION

Page 1367 of 2339

CHRYSLER CARAVAN 2005  Service Manual FUEL DELIVERY
DESCRIPTION
DESCRIPTION
The front wheel drive car uses a plastic fuel tank
located rear center of the vehicle.
The Fuel Delivery System consists of: the following
items:
²Electric fuel

Page 1368 of 2339

CHRYSLER CARAVAN 2005  Service Manual (6) Open fuel fill door and remove screws mount-
ing fuel filler tube assembly to body. Do not discon-
nect rubber fuel fill or vent hoses from tank at this
time.
(7) Place a transmission jack under c

Page 1369 of 2339

CHRYSLER CARAVAN 2005  Service Manual SPECIFICATIONS
FUEL SYSTEM PRESSURE
400 kpa  34 kpa (58 psi   5 psi)
TORQUE
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Fuel Filler Neck Clamp 3.3 30
Fuel Rail 2.4L 22 195
Fuel Rail 3.3/3.8L 11.8 105
Fuel Ta

Page 1370 of 2339

CHRYSLER CARAVAN 2005  Service Manual FUEL LEVEL SENDING UNIT /
SENSOR
DESCRIPTION
The fuel gauge level sending unit is attached to the
side of fuel pump module. The level sensor is a vari-
able resistor.
OPERATION
Its resistance changes

Page 1371 of 2339

CHRYSLER CARAVAN 2005  Service Manual (5) Insert a screwdriver between the fuel pump
module and the top of the level sensor housing (Fig.
5). Push level sensor down slightly.
(6) Slide level sensor wires through opening fuel
pump module (

Page 1372 of 2339

CHRYSLER CARAVAN 2005  Service Manual (4) Install level sensor wires in connector. Push
the wires up through the connector and then pull
them down until they lock in place. Ensure signal
and ground wires are installed in the correct posi-

Page 1373 of 2339

CHRYSLER CARAVAN 2005  Service Manual (1) Lightly lubricate the O-rings with clean engine
oil and place them into opening in pump module (Fig.
9).
(2) Push regulator into opening in pump module.
(3) Retaining tabs snap into housing.
FUEL

Page 1374 of 2339

CHRYSLER CARAVAN 2005  Service Manual ²Fuel supply line connection
The inlet strainer, fuel pressure regulator
and fuel level sensor are the only serviceable
items. If the fuel pump or electrical wiring har-
ness requires service, replac