power steering fluid CHRYSLER CARAVAN 2005 User Guide

CHRYSLER CARAVAN 2005 User Guide CARAVAN 2005 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56862/w960_56862-0.png CHRYSLER CARAVAN 2005 User Guide

Page 241 of 2339

CHRYSLER CARAVAN 2005 User Guide (1) Drain cooling system below engine coolant tem-
perature sensor level. (Refer to 7 - COOLING -
STANDARD PROCEDURE)
(2) Remove power steering reservoir and relocate
(Fig. 4). Do not disconnect hoses

Page 1125 of 2339

CHRYSLER CARAVAN 2005 User Guide CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Right Sliding Door Motor BK At Sliding Door 45
Right Speed Control Switch WT At Steering Wheel N/S
Right Turn Signal Lamp (Export) OR At Lamp N/S
Right Visor/

Page 1326 of 2339

CHRYSLER CARAVAN 2005 User Guide INSPECTION
Check manifold for:
²Damage and cracks.
²Mounting surface distortion by using a straight-
edge and thickness gauge.
INSTALLATION - UPPER INTAKE MANIFOLD
(1) If the following components we

Page 1362 of 2339

CHRYSLER CARAVAN 2005 User Guide REMOVAL
The front cradle crossmember must be installed in
the design location to achieve proper front end sus-
pension alignment. If the cradle crossmember is
removed without applying reference marks

Page 1408 of 2339

CHRYSLER CARAVAN 2005 User Guide STEERING
TABLE OF CONTENTS
page page
STEERING
DESCRIPTION - POWER STEERING SYSTEM . . 1
OPERATION - POWER STEERING SYSTEM . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - POWER
STEERING SYSTEM FL

Page 1409 of 2339

CHRYSLER CARAVAN 2005 User Guide Assemble hoses on Power Steering Analyzer, Spe-
cial Tool 6815, as shown. Install Pressure Hose, Spe-
cial Tool 6905 (in 6893 kit), in the inlet fitting on
Power Steering Analyzer. Install Pressure Ho

Page 1410 of 2339

CHRYSLER CARAVAN 2005 User Guide (6) Start engine and let idle just long enough to
circulate power steering fluid through the analyzer
and hoses. Shut off engine.
(7) Check power steering fluid level and add fluid
as necessary. Start

Page 1411 of 2339

CHRYSLER CARAVAN 2005 User Guide CONDITION POSSIBLE CAUSES CORRECTION
4. Loose lower control arm mounting
bolts at front suspension
crossmember.4. Tighten control arm mounting bolts to
the specified torques.
5. Lower control arm pivo

Page 1412 of 2339

CHRYSLER CARAVAN 2005 User Guide CONDITION POSSIBLE CAUSES CORRECTION
SUCKING AIR SOUND 1. Loose clamp on power steering
fluid return hose.1. Tighten or replace hose clamp.
2. Missing O-Ring on power steering
hose connection.2. Inspe

Page 1413 of 2339

CHRYSLER CARAVAN 2005 User Guide STEERING WHEEL FEEL
CONDITION POSSIBLE CAUSES CORRECTION
STEERING WHEEL/
COLUMN CLICKING,
CLUNKING OR RATTLING.1. Loose steering coupling pinch
bolt.1. Replace pinch bolt and torque to
specifications.
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