power steering fluid CHRYSLER CARAVAN 2005 Workshop Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2005, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2005Pages: 2339, PDF Size: 59.69 MB
Page 1456 of 2339
(3) Install new O-rings on ends of power steering
fluid pressure hose. Lubricate O-rings using clean
power steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when installing. Leaks and
restrictions may occur.
CAUTION: Power steering fluid hoses must remain
away from the exhaust system and must not come
in contact with any unfriendly surfaces on the vehi-
cle.
(4) Route hose up behind engine toward pump
avoiding tight bends or kinking.
(5) Install power steering pressure hose end into
pump pressure outlet fitting (Fig. 22). Thread tube
nut into outlet fitting, but do not tighten at this time.
(6) Attach pressure hose routing bracket to engine
(Fig. 22). Tighten bolt to 23 N´m (200 in. lbs.) torque.
(7) Tighten hose tube nut at pump outlet fitting to
31 N´m (275 in. lbs.) torque.
(8) Route hose behind cradle crossmember and
start hose end into gear port. Do not tighten hose
tube nut at this time.
(9) Attach hose to suspension cradle crossmember
and steel reinforcement using two routing clamps
and bolts (Fig. 21). Tighten clamp bolt at steel rein-
forcement to 11 N´m (100 in. lbs.) torque. Tighten
clamp bolt at cradle crossmember to 23 N´m (200 in.
lbs.) torque.
(10) Tighten hose tube nut at power steering gear
port to 31 N´m (275 in. lbs.) torque.
(11) Install front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER - INSTALLATION)
(12) Lower vehicle.
(13) Fill and bleed the power steering system
using the Power Steering Pump Initial Operation
Procedure. (Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE)
(14) Inspect system for leaks.
HOSE - POWER STEERING
RETURN
REMOVAL
REMOVAL - 2.4L ENGINE
NOTE: Before proceeding, review all WARNINGS
and CAUTIONS. (Refer to 19 - STEERING/PUMP -
WARNING)(Refer to 19 - STEERING/PUMP - CAU-
TION)(1) Remove cap from power steering fluid reser-
voir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from power steering fluid
reservoir.
(3) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(4) Remove front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER - REMOVAL)
(5) Place an oil drain pan under vehicle to catch
power steering fluid.
(6) Cut tie-strap securing insulating heat sleeve to
power steering fluid return hose near power steering
pump. Pull back heat sleeve to expose hose clamp.
(7) Remove clamp, then return hose from power
steering pump (Fig. 20).
(8) Remove 2 bolts attaching power steering cooler
to cradle crossmember reinforcement (Fig. 24).
(9) Remove bolts attaching routing clamps to front
suspension cradle crossmember (Fig. 20). Remove
return hose from clamps.
(10) Back out return hose tube nut at power steer-
ing gear and remove hose (Fig. 20).
REMOVAL - 3.3L/3.8L ENGINE
NOTE: Before proceeding, review all WARNINGS
and CAUTIONS. (Refer to 19 - STEERING/PUMP -
WARNING)(Refer to 19 - STEERING/PUMP - CAU-
TION)
(1) Remove cap from power steering fluid reser-
voir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from power steering fluid
reservoir.
(3) Place an oil drain pan under vehicle to catch
any draining power steering fluid.
(4) Remove clamp attaching return hose to power
steering fluid reservoir. Disconnect hose from reser-
voir (Fig. 22).
(5) Follow return hose downward and open
retainer at ABS bracket (Fig. 21). Remove hose tube
from retainer.
(6) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(7) Remove front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER - REMOVAL)
(8) Remove bolt securing return hose routing
clamp to suspension cradle crossmember (Fig. 21).
RSPUMP19-49
HOSE - POWER STEERING PRESSURE (Continued)
Page 1457 of 2339
(9) Remove 2 bolts attaching power steering cooler
to cradle crossmember reinforcement (Fig. 24).
(10) Disconnect return hose at power steering gear
(Fig. 21).
(11) Remove power steering fluid return hose with
cooler from vehicle.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) Remove any used O-rings from ends of power
steering hose.
(2) Using a lint free towel, wipe clean hose ends,
power steering pump fitting and steering gear port.
(3) Install new O-ring on power steering gear end
of return hose. Lubricate O-ring using clean power
steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when installing. Leaks and
restrictions may occur.
CAUTION: If a new return hose is being installed
and it does not have an insulating heat sleeve
installed, the heat shield from the original hose
must be transferred before hose installation.
(4) Route hose along rear of cradle crossmember
and start gear end of hose into gear port. Do not
tighten hose tube nut at this time.(5) Attach hose to suspension cradle crossmember
using two routing clamps and bolts (Fig. 20). Tighten
clamp bolts to 23 N´m (200 in. lbs.) torque.
(6) Tighten return hose tube nut at power steering
gear port to 31 N´m (275 in. lbs.) torque.
(7) Install the power steering fluid cooler on the
cradle crossmember reinforcement (Fig. 24). Install
the mounting bolts and tighten to 11 N´m (100 in.
lbs.).
CAUTION: Power steering fluid hoses must remain
away from the exhaust system and must not come
in contact with any unfriendly surfaces on the vehi-
cle.
(8) Route pump end of hose over cradle crossmem-
ber toward pump avoiding tight bends or kinking.
(9) Install return hose onto power steering pump
return fitting and secure with hose clamp (Fig. 20).
Tighten the screw-type clamp to a torque of 2 N´m
(18 in. lbs.).
CAUTION: To prevent overheating of power steering
fluid return hose, protective heat shield sleeve must
cover entire rubber hose.
(10) Slide insulating heat shield up over the clamp
on the return hose and tie-strap it in place.
(11) Install front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER - INSTALLATION)
(12) Lower vehicle.
(13) Fill and bleed the power steering system
using the Power Steering Pump Initial Operation
Procedure. (Refer to 19 - STEERING/PUMP - STAN-
DARD PROCEDURE)
(14) Inspect system for leaks.
INSTALLATION - 3.3L/3.8L ENGINE
(1) Remove any used O-rings from ends of power
steering hose.
(2) Using a lint free towel, wipe clean hose ends
and power steering gear hose port.
(3) Install a new O-ring on gear port end of power
steering fluid hose. Lubricate O-ring using clean
power steering fluid.
CAUTION: Use care not to bend tube ends of the
power steering hoses when installing. Leaks and
restrictions may occur.
CAUTION: Power steering fluid hoses must remain
away from the exhaust system and must not come
in contact with any unfriendly surfaces on the vehi-
cle.
Fig. 24 POWER STEERING COOLER
1 - CRADLE CROSSMEMBER REINFORCEMENT
2 - POWER STEERING COOLER
19 - 50 PUMPRS
HOSE - POWER STEERING RETURN (Continued)
Page 1458 of 2339
(4) Route hose (with cooler attached) up toward
reservoir avoiding tight bends or kinking.
(5) Start steering gear end of hose into gear port.
Do not tighten hose tube nut at this time.
(6) Attach return hose tubes to suspension cradle
crossmember using routing clamp and bolt (Fig. 21).
Tighten clamp bolt to 23 N´m (200 in. lbs.) torque.
(7) Install the power steering fluid cooler on the
cradle crossmember reinforcement (Fig. 24). Install
the mounting bolts and tighten to 11 N´m (100 in.
lbs.). When installing mounting bolts, include pres-
sure hose routing clamp.
(8) Tighten hose tube nut at power steering gear
port to 31 N´m (275 in. lbs.) torque.
(9) Install front emissions vapor canister. (Refer to
25 - EMISSIONS CONTROL/EVAPORATIVE EMIS-
SIONS/VAPOR CANISTER - INSTALLATION)
(10) Lower vehicle.
(11) Install return hose tube into retainer on ABS
bracket (Fig. 21). Close the bracket.
(12) Install return hose onto reservoir (Fig. 22).
Slide the hose clamp into position on fluid reservoir
and attach it.Be sure hose clamp in installed
past bead on fluid reservoir fitting.
(13) Fill and bleed power steering system using
the Power Steering Pump Initial Operation Proce-
dure. (Refer to 19 - STEERING/PUMP - STANDARD
PROCEDURE)
(14) Inspect system for leaks.
HOSE - POWER STEERING
SUPPLY
REMOVAL
REMOVAL - 2.4L ENGINE
(1) Remove filler cap from power steering fluid res-
ervoir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from the power steering
fluid reservoir.
(3) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(4) Remove hose clamp securing supply hose to
power steering pump, then remove supply hose from
pump fitting.
(5) Lower vehicle.
(6) Remove hose clamp attaching power steering
fluid supply hose to power steering fluid reservoir,
then remove supply hose.
(7) Remove the power steering fluid supply hose
from the vehicle.
REMOVAL - 3.3L/3.8L ENGINE
NOTE: Before proceeding, review all WARNINGS
and CAUTIONS. (Refer to 19 - STEERING/PUMP -
WARNING)(Refer to 19 - STEERING/PUMP - CAU-
TION)
(1) Remove cap from power steering fluid reser-
voir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from power steering fluid
reservoir.
(3) Place an oil drain pan under vehicle to catch
any draining power steering fluid.
(4) Remove clamp attaching supply hose to power
steering fluid reservoir. Disconnect hose from reser-
voir (Fig. 22).
(5) Pull upward on hose routing clip releasing it
from bracket on cylinder head cover (Fig. 22).
NOTE: It may be necessary to remove air cleaner
housing to gain greater access to supply hose at
power steering pump. (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM/AIR CLEANER HOUSING -
REMOVAL)
(6) Remove clamp attaching supply hose to power
steering pump. Disconnect hose from pump and
remove from vehicle (Fig. 22).
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) Install and correctly route power steering fluid
supply hose from remote fluid reservoir to power
steering pump.
(2) Install fluid supply hose onto power steering
fluid reservoir. Install hose clamp.Be sure hose
clamp is installed past bead on fluid reservoir
fitting.
(3) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(4) Install power steering fluid supply hose on
power steering pump supply fitting. Install hose
clamp.Be sure hose clamp is installed past bead
on pump fitting.
(5) Lower vehicle.
(6) Fill and bleed power steering system using
Power Steering Pump Initial Operation Procedure.
(Refer to 19 - STEERING/PUMP - STANDARD PRO-
CEDURE)
(7) Inspect system for leaks.
RSPUMP19-51
HOSE - POWER STEERING RETURN (Continued)
Page 1459 of 2339
INSTALLATION - 3.3L/3.8L ENGINE
(1) Install supply hose onto supply fitting on power
steering pump (Fig. 22). Slide the hose clamp into
position on fluid reservoir and attach it.Be sure
hose clamp in installed past bead on fluid res-
ervoir fitting.
(2) Align routing clip located toward center of sup-
ply hose with hole in bracket on cylinder head cover
and push into place (Fig. 22).
(3) Install supply hose onto reservoir (Fig. 22).
Slide the hose clamp into position on fluid reservoir
and attach it.Be sure hose clamp in installed
past bead on fluid reservoir fitting.
(4) Fill and bleed power steering system using
Power Steering Pump Initial Operation Procedure.
(Refer to 19 - STEERING/PUMP - STANDARD PRO-
CEDURE)
(5) Inspect system for leaks.
RESERVOIR - POWER
STEERING FLUID
DESCRIPTION
DESCRIPTION - 2.4L/3.3L/3.8L ENGINE
All vehicles use a remote mounted power steering
fluid reservoir. The power steering fluid reservoir is
mounted to the engine near the battery (Fig. 25).
DESCRIPTION - DIESEL
All vehicles use a remote mounted power steering
fluid reservoir. The power steering fluid reservoir is
mounted to a bracket on the engine manifold (Fig.
26).
OPERATION
The power steering fluid reservoir stores and sup-
plies power steering fluid for the power steering sys-
tem.
REMOVAL
REMOVAL - 2.4L ENGINE
(1) Remove cap from power steering fluid reser-
voir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from power steering fluid
reservoir.
(3) Open retainer on side of reservoir and remove
cables from retainer.
(4) Remove clamp attaching supply hose to power
steering fluid reservoir. Disconnect hose from reser-
voir.
(5) Remove bolts and nut securing reservoir in
place.
(6) Remove reservoir.
REMOVAL - 3.3L/3.8L ENGINE
(1) Remove cap from power steering fluid reser-
voir.
(2) Using a siphon pump, remove as much power
steering fluid as possible from power steering fluid
reservoir.
(3) Open retainer on side of reservoir and remove
cables from retainer.
(4) Remove clamp attaching supply hose to power
steering fluid reservoir. Disconnect hose from reser-
voir (Fig. 22).
(5) Remove clamp attaching return hose to power
steering fluid reservoir. Disconnect hose from reser-
voir (Fig. 22).
(6) Remove bolts and nut securing reservoir in
place (Fig. 22).
(7) Remove reservoir.
REMOVAL - DIESEL
(1) Open hood.
(2) Remove engine cover.
(3) Remove the filler cap from remote power steer-
ing fluid reservoir.
(4) Siphon as much fluid as possible from the fluid
reservoir.
(5) Remove the clamp attaching the return hose to
the power steering fluid reservoir. Disconnect hose
from reservoir (Fig. 26).
(6) Remove the clamp attaching the supply hose to
the power steering fluid reservoir. Disconnect hose
from reservoir (Fig. 26).
Fig. 25 Power Steering Fluid Reservoir (Typical)
19 - 52 PUMPRS
HOSE - POWER STEERING SUPPLY (Continued)
Page 1460 of 2339
(7) Press the tang on the reservoir mounting
bracket retaining the reservoir to the bracket, then
pull upward on reservoir and remove it from the
bracket.
INSTALLATION
INSTALLATION - 2.4L ENGINE
(1) Place reservoir into position on engine.
(2) Install reservoir mounting bolts and nut.
Tighten fasteners to 12 N´m (105 in. lbs.) torque.
(3) Install supply hose onto reservoir. Slide the
hose clamp into position on fluid reservoir and attach
it.Be sure hose clamp in installed past bead on
fluid reservoir fitting.(4) Fill and bleed power steering system using
Power Steering Pump Initial Operation Procedure.
(Refer to 19 - STEERING/PUMP - STANDARD PRO-
CEDURE)
(5) Inspect system for leaks.
INSTALLATION - 3.3L/3.8L ENGINE
(1) Place reservoir into place on engine (Fig. 22).
(2) Install reservoir mounting bolts and nut (Fig.
22). Tighten fasteners to 12 N´m (105 in. lbs.) torque.
(3) Install supply hose onto reservoir (Fig. 22).
Slide the hose clamp into position on fluid reservoir
and attach it.Be sure hose clamp in installed
past bead on fluid reservoir fitting.
(4) Install return hose onto reservoir (Fig. 22).
Slide the hose clamp into position on fluid reservoir
and attach it.Be sure hose clamp in installed
past bead on fluid reservoir fitting.
(5) Fill and bleed power steering system using
Power Steering Pump Initial Operation Procedure.
(Refer to 19 - STEERING/PUMP - STANDARD PRO-
CEDURE)
(6) Inspect system for leaks.
INSTALLATION - DIESEL
(1) Align the guide on the rear of the reservoir
with the mounting bracket and push reservoir down-
ward until reservoir clicks into place in the bracket.
(2) Install the supply hose onto the reservoir (Fig.
26). Slide the hose clamp into position on the fluid
reservoir and attach it.Be sure hose clamp in
installed past bead on fluid reservoir fitting.
(3) Install the return hose onto the reservoir (Fig.
26). Slide the hose clamp into position on the fluid
reservoir and attach it.Be sure hose clamp in
installed past bead on fluid reservoir fitting.
(4) Fill the fluid reservoir to the proper level with
the correct Mopartpower steering fluid or equiva-
lent.
(5) Start the engine and let run for a few seconds,
then turn the engine off.
(6) Add fluid as necessary.
(7) Install the filler cap.
(8) Install engine cover.
Fig. 26 Reservoir And Hoses - Diesel
1 - POWER STEERING FLUID RESERVOIR
2 - RESERVOIR BRACKET
3 - SUPPLY HOSE BRACKET
4 - RETURN HOSE FROM GEAR
5 - ROUTING CLIP
6 - PRESSURE HOSE TO GEAR
7 - SUPPLY HOSE (PUMP END)
8 - PRESSURE HOSE (PUMP END)
9 - SUPPLY HOSE
10 - RETURN HOSE
RSPUMP19-53
RESERVOIR - POWER STEERING FLUID (Continued)
Page 1729 of 2339
(3) Install steering column lower shroud.
(4) Install knee bolster (Fig. 302).
(5) Install instrument panel lower silencer (Fig.
303).
(6) Connect battery negative cable.
(7) Verify proper shift interlock system operation.
(Refer to 21 - TRANSMISSION/TRANSAXLE/AUTO-
MATIC - 31TH/SHIFT INTERLOCK SOLENOID -
OPERATION)
SOLENOID/PRESSURE
SWITCH ASSY
DESCRIPTION
The Solenoid/Pressure Switch Assembly (Fig. 304)
is external to the transaxle and mounted to thetransaxle case. The assembly consists of four sole-
noids that control hydraulic pressure to the LR/CC,
2/4, OD, and UD friction elements. The reverse
clutch is controlled by line pressure from the manual
valve in the valve body. The solenoids are contained
within the Solenoid/Pressure Switch Assembly, and
can only be serviced by replacing the assembly.
The solenoid assembly also contains pressure
switches that monitor and send hydraulic circuit
information to the PCM/TCM. Likewise, the pressure
switches can only be service by replacing the assem-
bly.
OPERATION
SOLENOIDS
The solenoids receive electrical power from the
Transmission Control Relay through a single wire.
The PCM/TCM energizes or operates the solenoids
individually by grounding the return wire of the sole-
noid needed. When a solenoid is energized, the sole-
noid valve shifts, and a fluid passage is opened or
closed (vented or applied), depending on its default
operating state. The result is an apply or release of a
frictional element.
The 2/4 and UD solenoids are normally applied,
which by design allow fluid to pass through in their
relaxed or ªoffº state. This allows transaxle limp-in
(P,R,N,2) in the event of an electrical failure.
The continuity of the solenoids and circuits are
periodically tested. Each solenoid is turned on or off
depending on its current state. An inductive spike
Fig. 302 Knee Bolster
1 - KNEE BOLSTER
Fig. 303 Instrument Panel Lower Silencer
1 - INSTRUMENT PANEL LOWER SILENCER
Fig. 304 Solenoid/Pressure Switch Assembly
1 - SOLENOID AND PRESSURE SWITCH ASSEMBLY
21 - 268 41TE AUTOMATIC TRANSAXLERS
SHIFT INTERLOCK SOLENOID (Continued)
Page 2307 of 2339
CABLE END CLEANING ANDLUBRICATION - STANDARD
PROCEDURE ......................... 5-65
CABLE RESISTANCE, SPECIFICATIONS - SPARK PLUG ......................... 8I-2
CABLES - ADJUSTMENT, PARKING BRAKE .............................. 5-65
CABLES - DESCRIPTION, BATTERY .......8F-16
CABLES - OPERATION, BATTERY ........8F-17
CABLES, DIAGNOSIS AND TESTING - BATTERY ........................... 8F-17
CALIBRATION, STANDARD PROCEDURE - A/C-HEATER CONTROL ................24-19
CALIBRATION, STANDARD PROCEDURE - COMPASS ........................... 8M-4
CALIPER - CLEANING ..............5-25,5-29
CALIPER - INSPECTION ............5-25,5-29
CALIPER - INSTALLATION, REAR DISC BRAKE .............................. 5-30
CALIPER - REMOVAL, REAR DISC BRAKE .............................. 5-28
CALIPER ADAPTER - INSTALLATION, FRONT DISC BRAKE ................... 5-31
CALIPER ADAPTER - REMOVAL, FRONT DISC BRAKE ......................... 5-31
CALIPER (CONTINENTAL TEVES BRAKES) - INSTALLATION, FRONT
DISC BRAKE ......................... 5-27
CALIPER (CONTINENTAL TEVES BRAKES) - REMOVAL, FRONT DISC
BRAKE .............................. 5-24
CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) -
ASSEMBLY ............................ 5-25
CALIPER GUIDE PIN BUSHINGS (CONTINENTAL TEVES BRAKES) -
DISASSEMBLY ........................ 5-24
CALIPER GUIDE PINS (TRW BRAKES) - INSTALLATION, DISC BRAKE ............5-32
CALIPER GUIDE PINS (TRW BRAKES) - REMOVAL, DISC BRAKE ................5-31
CALIPER PISTON AND SEAL - ASSEMBLY ...................... 5-26,5-30
CALIPER PISTON AND SEAL - DISASSEMBLY .................... 5-24,5-28
CALIPER (TRW BRAKES) - INSTALLATION, FRONT DISC BRAKE ......5-27
CALIPER (TRW BRAKES) - REMOVAL, FRONT DISC BRAKE ................... 5-24
CAMSHAFT & BEARINGS (IN BLOCK) - DESCRIPTION ....................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - INSPECTION ........................ 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - INSTALLATION ....................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - OPERATION ......................... 9-118
CAMSHAFT & BEARINGS (IN BLOCK) - REMOVAL .......................... 9-118
CAMSHAFT END PLAY - STANDARD PROCEDURE, MEASURING ..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-29
CAMSHAFT OIL SEAL(S) - REMOVAL ......9-28
CAMSHAFT POSITION SENSOR - DESCRIPTION ......................... 8I-4
CAMSHAFT POSITION SENSOR - OPERATION .......................... 8I-4
CAMSHAFT SPROCKET - INSTALLATION, TIMING CHAIN ....................... 9-160
CAMSHAFT SPROCKET - REMOVAL, TIMING CHAIN ....................... 9-159
CAMSHAFT SPROCKETS - INSTALLATION . . 9-67
CAMSHAFT SPROCKETS - REMOVAL ......9-66
CAMSHAFT(S) - CLEANING ..............9-30
CAMSHAFT(S) - DESCRIPTION ...........9-29
CAMSHAFT(S) - INSPECTION ............9-30
CAMSHAFT(S) - INSTALLATION ..........9-31
CAMSHAFT(S) - OPERATION .............9-29
CAMSHAFT(S) - REMOVAL ..............9-30
CANISTER - DESCRIPTION, VAPOR ......25-19
CANISTER - INSTALLATION, REAR EVAP . . 25-21
CANISTER - OPERATION, VAPOR ........25-19
CANISTER - REMOVAL, REAR EVAP ......25-20
CAP - DESCRIPTION, FUEL FILLER .......25-13
CAP - DESCRIPTION, RADIATOR PRESSURE .......................... 7-27
CAP - INSTALLATION, INSTRUMENT PANEL RIGHT END ................... 23-72CAP - OPERATION, FUEL FILLER
........25-13
CAP - OPERATION, RADIATOR PRESSURE .......................... 7-27
CAP - REMOVAL, INSTRUMENT PANEL RIGHT END ......................... 23-72
CAP TESTING - DIAGNOSIS AND TESTING, COOLING SYSTEM
PRESSURE .......................... 7-28
CAP TO FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR .....7-28
CAPACITIES - SPECIFICATIONS, FLUID ......0-6
CARE, CLEANING - WHEEL AND WHEEL TRIM .............................. 22-19
CARGO - INSTALLATION, AWD, HEAVY DUTY ............................... 2-36
CARGO - INSTALLATION, SPRING ........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING ............2-40
CARPET INSERT - FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR
TUB ............................... 23-98
CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND ROW FLOOR TUB ....23-98
CARPET TRIM RING AND COVER - FOLD-IN-FLOOR - INSTALLATION ........23-84
CARPET TRIM RING AND COVER - FOLD-IN-FLOOR - REMOVAL ............23-84
CARPETS - FOLD-IN-FLOOR - INSTALLATION ....................... 23-83
CARPETS - FOLD-IN-FLOOR - REMOVAL . . 23-82
CARPETS AND FLOOR MATS - INSTALLATION ....................... 23-81
CARPETS AND FLOOR MATS - REMOVAL . 23-81
CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB .......23-96
CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB ...........23-95
CARRIER ASSEMBLY - DESCRIPTION, BALANCE SHAFTS ..................... 9-71
CARRIER ASSEMBLY - INSTALLATION, BALANCE SHAFTS ..................... 9-73
CARRIER ASSEMBLY - OPERATION, BALANCE SHAFTS ..................... 9-71
CARRIER ASSEMBLY - REMOVAL, BALANCE SHAFTS ..................... 9-71
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION ....11-6
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION .....11-4
CATALYTIC CONVERTER - REMOVAL ......11-5
CAUTION, A/C SYSTEM ................24-66
CAUTION, DESCRIPTION .................5-4
CAUTION, DESCRIPTION ...............19-37
CAUTION, OPERATION .................5-90
CAUTION, SENSOR - TPM ..............22-11
CAUTIONS, WARNING - WARNINGS . 19-10,19-26
CD CHANGER - DESCRIPTION ..........8A-11
CD CHANGER - INSTALLATION ..........8A-11
CD CHANGER - OPERATION ............8A-11
CD CHANGER - REMOVAL .............8A-11
CENTER - DESCRIPTION, ELECTRONIC VEHICLE INFO ....................... 8M-7
CENTER - INSTALLATION, MESSAGE ......8M-1
CENTER - OPERATION, ELECTRONIC VEHICLE INFO ....................... 8M-7
CENTER - REMOVAL, MESSAGE .........8M-1
CENTER BEZEL - INSTALLATION, INSTRUMENT PANEL .................. 23-72
CENTER BEZEL - REMOVAL, INSTRUMENT PANEL .................. 23-71
CENTER BEZEL OUTLETS, INSTALLATION - FRONT ............................ 24-45
CENTER BEZEL OUTLETS, REMOVAL - FRONT ............................. 24-44
CENTER CONSOLE LAMP - INSTALLATION ....................... 8L-21
CENTER CONSOLE LAMP - REMOVAL ....8L-21
CENTER CONSOLE LAMP SWITCH - INSTALLATION ....................... 8L-21
CENTER CONSOLE LAMP SWITCH - REMOVAL .......................... 8L-21
CENTER, DIAGNOSIS AND TESTING - ELECTRONIC VEHICLE INFORMATION .....8M-8
CENTER HIGH MOUNTED STOP LAMP - INSTALLATION ........................ 8L-6
CENTER HIGH MOUNTED STOP LAMP - REMOVAL ........................... 8L-6CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION .................. 8L-6
CENTER HIGH MOUNTED STOP LAMP UNIT - REMOVAL ..................... 8L-6
CENTER HINGE - INSTALLATION .........23-24
CENTER HINGE - REMOVAL ............23-24
CENTER LAP BELT - FOLD-IN-FLOOR - INSTALLATION, SEAT BELT ............23-157
CENTER LAP BELT - FOLD-IN-FLOOR - REMOVAL, SEAT BELT ................23-157
CENTER PROGRAMMING, STANDARD PROCEDURE - ELECTRONIC VEHICLE
INFORMATION ....................... 8M-8
CENTER STRIKER - INSTALLATION .......23-28
CENTER STRIKER - REMOVAL ..........23-28
CENTERING - STANDARD PROCEDURE, CLOCKSPRING ...................... 8O-11
CHAIN AND CAMSHAFT SPROCKET - INSTALLATION, TIMING ................9-160
CHAIN AND CAMSHAFT SPROCKET - REMOVAL, TIMING ................... 9-159
CHAIN COVER - INSTALLATION, TIMING . . 9-157
CHAIN COVER - REMOVAL, TIMING ......9-156
CHAIN WEAR - STANDARD PROCEDURE, MEASURING TIMING .................. 9-155
CHANGE - STANDARD PROCEDURE, ENGINE OIL AND FILTER ...........9-139,9-54
CHANGER - DESCRIPTION, CD ..........8A-11
CHANGER - INSTALLATION, CD .........8A-11
CHANGER - OPERATION, CD ............8A-11
CHANGER - REMOVAL, CD ..............8A-11
CHANNEL - INSTALLATION, WATER .....23-174
CHANNEL - REMOVAL, WATER .........23-174
CHARGE LEVEL TEST, DIAGNOSIS AND TESTING - SYSTEM ................... 24-67
CHARGE, STANDARD PROCEDURE - REFRIGERANT SYSTEM ...............24-71
CHARGING, STANDARD PROCEDURE - CONVENTIONAL BATTERY ..............8F-11
CHARGING, STANDARD PROCEDURE - SPIRAL PLATE BATTERY ...............8F-10
CHARGING SYSTEM - DESCRIPTION .....8F-21
CHARGING SYSTEM - OPERATION .......8F-21
CHARTS - DIAGNOSIS AND TESTING, STEERING SYSTEM DIAGNOSIS ..........19-3
CHARTS - SPECIFICATIONS, COLOR CODE ............................. 23-100
CHECK - DIAGNOSIS AND TESTING, COOLING SYSTEM FLOW ................7-3
CHECK - DIAGNOSIS AND TESTING, EXHAUST SYSTEM RESTRICTION .........11-2
CHECK - STANDARD PROCEDURE, COOLANT LEVEL .......................7-4
CHECK - STANDARD PROCEDURE, ENGINE OIL LEVEL ................... 9-140
CHECK, STANDARD PROCEDURE - ENGINE OIL LEVEL .................... 9-54
CHECK, STANDARD PROCEDURE - FLUID LEVEL AND CONDITION .........21-230,21-82
CHECK STRAP - INSTALLATION .........23-15
CHECK STRAP - REMOVAL .............23-15
CHECKING - STANDARD PROCEDURE, BRAKE FLUID LEVEL ................... 5-33
CHECKING - STANDARD PROCEDURE, POWER STEERING FLUID LEVEL ........19-44
CHECKING BATTERY ELECTROLYTE LEVEL, STANDARD PROCEDURE .........8F-14
CHECKING ENGINE OIL PRESSURE - DIAGNOSIS AND TESTING ..............9-53
CHECKING POWER STEERING BELT TENSION - STANDARD PROCEDURE .......7-8
CHILD RESTRAINT ANCHOR - DESCRIPTION ........................ 8O-9
CHILD RESTRAINT ANCHOR - OPERATION ......................... 8O-10
CHILD SEAT - INSTALLATION, QUAD ....23-106
CHILD SEAT - REMOVAL, QUAD ........23-106
CHILD SEAT MODULE, BENCH SEAT - REMOVAL ......................... 23-104
CHIME SYSTEM - DIAGNOSIS AND TESTING ............................ 8B-2
CHIME/BUZZER - DESCRIPTION ..........8B-1
CHIME/BUZZER - OPERATION ............8B-1
CHIME/BUZZER - WARNING .............8B-2
CHIME/THERMISTOR - DESCRIPTION .....8N-8
CHIME/THERMISTOR - INSTALLATION .....8N-9
CHIME/THERMISTOR - OPERATION .......8N-8
CHIME/THERMISTOR - REMOVAL ........8N-8
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2309 of 2339
CONTROL CIRCUIT TEST - DIAGNOSISAND TESTING ....................... 8F-33
CONTROL, DESCRIPTION - AUTOMATIC TEMPERATURE ....................... 24-3
CONTROL INFORMATION LABEL, DESCRIPTION - VEHICLE EMISSION .......25-1
CONTROL MODULE - DESCRIPTION, BODY ............................... 8E-2
CONTROL MODULE - DESCRIPTION, FRONT .............................. 8E-7
CONTROL MODULE - DESCRIPTION, POWER LIFTGATE .................... 8E-10
CONTROL MODULE - DESCRIPTION, SLIDING DOOR ...................... 8E-18
CONTROL MODULE - INSTALLATION, BODY ............................... 8E-4
CONTROL MODULE - OPERATION, BODY . . . 8E-3
CONTROL MODULE - OPERATION, FRONT .............................. 8E-7
CONTROL MODULE - OPERATION, POWER LIFTGATE .................... 8E-10
CONTROL MODULE - OPERATION, SLIDING DOOR ...................... 8E-18
CONTROL MODULE - REMOVAL, BODY ....8E-4
CONTROL MODULE, DIAGNOSIS AND TESTING - FRONT ..................... 8E-7
CONTROL MODULE, DIAGNOSIS AND TESTING - POWER LIFTGATE ...........8E-10
CONTROL MODULE, DIAGNOSIS AND TESTING - SLIDING DOOR .............8E-18
CONTROL MOTOR - DESCRIPTION, IDLE AIR ............................... 14-33
CONTROL MOTOR - INSTALLATION, IDLE AIR ............................... 14-33
CONTROL MOTOR - OPERATION, IDLE AIR ............................... 14-33
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-33
CONTROL, OPERATION - AUTOMATIC TEMPERATURE ....................... 24-5
CONTROL RELAY - DESCRIPTION, TRANSMISSION ............... 21-130,21-281
CONTROL RELAY - OPERATION, TRANSMISSION ............... 21-130,21-281
CONTROL SWITCH - DIAGNOSIS AND TESTING, TRACTION ................... 5-94
CONTROL SWITCH - INSTALLATION, TRACTION ........................... 5-95
CONTROL SWITCH - REMOVAL, TRACTION ........................... 5-95
CONTROL SYSTEM - DESCRIPTION, TRACTION ........................... 5-88
CONTROL SYSTEM - OPERATION, EVAPORATION ....................... 25-11
CONTROL SYSTEM - OPERATION, TRACTION ........................... 5-89
CONTROL SYSTEM, OPERATION - AUTOMATIC TEMPERATURE ...........24-114
CONTROL SYSTEM, OPERATION - MANUAL TEMPERATURE ..............24-113
CONTROLLER - DESCRIPTION, OCCUPANT RESTRAINT ...............8O-27
CONTROLLER - INSTALLATION, OCCUPANT RESTRAINT ...............8O-29
CONTROLLER - INSTALLATION, SBEC ....8E-17
CONTROLLER - OPERATION, OCCUPANT RESTRAINT ......................... 8O-28
CONTROLLER - REMOVAL, NGC .........8E-16
CONTROLLER - REMOVAL, OCCUPANT RESTRAINT ......................... 8O-29
CONTROLLER - REMOVAL, SBEC ........8E-16
CONTROLLER ANTILOCK BRAKE - DESCRIPTION ........................ 8E-4
CONTROLLER ANTILOCK BRAKE - INSTALLATION ........................ 8E-6
CONTROLLER ANTILOCK BRAKE - OPERATION .......................... 8E-5
CONTROLLER ANTILOCK BRAKE - REMOVAL ........................... 8E-5
CONVENTIONAL BATTERY CHARGING, STANDARD PROCEDURE ...............8F-11
CONVERTER - DESCRIPTION, CATALYTIC . . . 11-4
CONVERTER - DESCRIPTION, TORQUE . . 21-124,
21-275
CONVERTER - INSPECTION, CATALYTIC ....11-6
CONVERTER - INSTALLATION, CATALYTIC . . 11-6
CONVERTER - INSTALLATION, TORQUE . . 21-129,
21-280
CONVERTER - OPERATION, CATALYTIC ....11-4 CONVERTER - OPERATION, TORQUE
....21-128,
21-278
CONVERTER - REMOVAL, CATALYTIC ......11-5
CONVERTER - REMOVAL, TORQUE .....21-129,
21-280
CONVERTER HOUSING FLUID LEAKAGE - DIAGNOSIS AND TESTING, TORQUE . 21-154,21-9
COOL DOWN TEST, DIAGNOSIS AND TESTING - A/C ........................ 24-6
COOLANT - DESCRIPTION, ENGINE .......7-19
COOLANT - DESCRIPTION, ENGINE ........0-3
COOLANT - STANDARD PROCEDURE, ADDING ADDITIONAL ...................7-4
COOLANT CONCENTRATION TESTING - DIAGNOSIS AND TESTING ..............7-19
COOLANT LEVEL CHECK - STANDARD PROCEDURE ..........................7-4
COOLANT RECOVERY CONTAINER - DESCRIPTION ........................ 7-20
COOLANT RECOVERY CONTAINER - INSTALLATION ........................ 7-20
COOLANT RECOVERY CONTAINER - OPERATION .......................... 7-20
COOLANT RECOVERY CONTAINER - REMOVAL ........................... 7-20
COOLANT RECOVERY SYSTEM - DIAGNOSIS AND TESTING ..............7-20
COOLANT SERVICE - STANDARD PROCEDURE ......................... 7-19
COOLANT TEMPERATURE SENSOR - 2.4L - DESCRIPTION, ENGINE ............7-21
COOLANT TEMPERATURE SENSOR - 2.4L - INSTALLATION, ENGINE .............7-21
COOLANT TEMPERATURE SENSOR - 2.4L - REMOVAL, ENGINE ...............7-21
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - DESCRIPTION, ENGINE .........7-21
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - INSTALLATION, ENGINE ........7-23
COOLANT TEMPERATURE SENSOR - 3.3/3.8L - REMOVAL, ENGINE ............7-21
COOLANT THERMOSTAT - 2.4L - INSTALLATION, ENGINE ................7-24
COOLANT THERMOSTAT - 2.4L - REMOVAL, ENGINE .................... 7-24
COOLANT THERMOSTAT - 3.3/3.8L - INSTALLATION, ENGINE ................7-25
COOLANT THERMOSTAT - 3.3/3.8L - REMOVAL, ENGINE .................... 7-24
COOLANT THERMOSTAT - DESCRIPTION, ENGINE ............................. 7-23
COOLANT THERMOSTAT - DIAGNOSIS AND TESTING, ENGINE .................7-23
COOLANT THERMOSTAT - OPERATION, ENGINE ............................. 7-23
COOLER - DESCRIPTION, FLUID .........19-45
COOLER - DESCRIPTION, TRANSMISSION OIL ................... 7-39
COOLER - INSPECTION, TRANSMISSION OIL ................................ 7-39
COOLER - INSTALLATION, FLUID ........19-45
COOLER & LINES - DESCRIPTION, OIL . . . 9-141
COOLER & LINES - INSTALLATION, OIL . . . 9-141
COOLER & LINES - OPERATION, OIL .....9-141
COOLER & LINES - REMOVAL, OIL .......9-141
COOLER - OPERATION, FLUID ..........19-45
COOLER - REMOVAL, FLUID ............19-45
COOLER LINE QUICK CONNECT FITTING DISASSEMBLY/ASSEMBLY -
STANDARD PROCEDURE,
TRANSMISSION ....................... 7-38
COOLER LINES - INSTALLATION, TRANSMISSION OIL ................... 7-40
COOLER LINES - REMOVAL, TRANSMISSION OIL ................... 7-39
COOLING SYSTEM - DESCRIPTION ........7-1
COOLING SYSTEM - DIAGNOSIS AND TESTING, ENGINE ..................... 7-14
COOLING SYSTEM - OPERATION ..........7-2
COOLING SYSTEM AERATION - DIAGNOSIS AND TESTING ...............7-4
COOLING SYSTEM DEAERATION - DIAGNOSIS AND TESTING ...............7-4
COOLING SYSTEM DRAINING - STANDARD PROCEDURE .................7-4
COOLING SYSTEM FILLING - STANDARD PROCEDURE ..........................7-4 COOLING SYSTEM FLOW CHECK -
DIAGNOSIS AND TESTING ...............7-3
COOLING SYSTEM LEAK TEST - DIAGNOSIS AND TESTING ...............7-2
COOLING SYSTEM PRESSURE CAP TESTING - DIAGNOSIS AND TESTING ......7-28
COOLING SYSTEM REQUIREMENTS, DESCRIPTION - ENGINE ................24-1
COOLING SYSTEM, SPECIAL TOOLS .......7-6
COOLING SYSTEM, WARNING - ENGINE . . 24-65
CORE - DESCRIPTION, HEATER . . . 24-102,24-83
CORE - DESCRIPTION, SERVICE PORT VALVE ............................. 24-95
CORE - INSTALLATION, SERVICE PORT VALVE ............................. 24-95
CORE - OPERATION, HEATER .....24-102,24-84
CORE - REMOVAL, SERVICE PORT VALVE ............................. 24-95
CORE AND OIL GALLERY PLUGS - STANDARD PROCEDURE, ENGINE ....9-10,9-88
CORE FILLING, STANDARD PROCEDURE - REAR HEATER ..................... 24-102
CORE, INSTALLATION - FRONT HEATER . . . 24-86
CORE, REMOVAL - FRONT HEATER ......24-85
CORE TUBES, INSTALLATION - FRONT HEATER ............................ 24-85
CORE TUBES, REMOVAL - FRONT HEATER ............................ 24-84
COURTESY LAMP - INSTALLATION .......8L-21
COURTESY LAMP - REMOVAL ..........8L-21
COVER - CLEANING, CYLINDER HEAD .......9-31
COVER - DESCRIPTION, WHEEL .........22-19
COVER - FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM RING .....23-84
COVER - FOLD-IN-FLOOR - REMOVAL, CARPET TRIM RING .................. 23-84
COVER - INSPECTION, CYLINDER HEAD . . . 9-31
COVER - INSTALLATION, BENCH SEAT BACK ............................. 23-148
COVER - INSTALLATION, CYLINDER HEAD ............................... 9-32
COVER - INSTALLATION, FRONT SEAT BACK ............................. 23-116
COVER - INSTALLATION, FRONT SEAT CUSHION SIDE ..................... 23-121
COVER - INSTALLATION, FRONT SEAT TRACK - REAR ..................... 23-128
COVER - INSTALLATION, INSTRUMENT PANEL TOP ......................... 23-72
COVER - INSTALLATION, LOWER STEERING COLUMN .................. 23-74
COVER - INSTALLATION, OVER STEERING COLUMN .................. 23-76
COVER - INSTALLATION, TIMING CHAIN . . 9-157
COVER - INSTALLATION, WHEEL ........22-20
COVER - LEFT - INSTALLATION, CYLINDER HEAD ..................... 9-107
COVER - LEFT - REMOVAL, CYLINDER HEAD .............................. 9-107
COVER - OCS - INSTALLATION, FRONT SEAT CUSHION SIDE .................23-122
COVER - OCS - INSTALLATION, FRONT SEAT TRACK REAR .................. 23-129
COVER - OCS - REMOVAL, FRONT SEAT CUSHION SIDE ..................... 23-121
COVER - OCS - REMOVAL, FRONT SEAT TRACK REAR ....................... 23-129
COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - INSTALLATION, SEAT
CUSHION .......................... 23-144
COVER - QUAD BUCKET, 50/50 SPLIT, BENCH - REMOVAL, SEAT CUSHION .....23-144
COVER - REMOVAL, BENCH SEAT BACK . . 23-148
COVER - REMOVAL, CYLINDER HEAD .....9-31
COVER - REMOVAL, FRONT SEAT BACK . . 23-113
COVER - REMOVAL, FRONT SEAT CUSHION SIDE ..................... 23-120
COVER - REMOVAL, FRONT SEAT TRACK - REAR ............................ 23-128
COVER - REMOVAL, INSTRUMENT PANEL TOP ......................... 23-72
COVER - REMOVAL, LOWER STEERING COLUMN ........................... 23-74
COVER - REMOVAL, OVER STEERING COLUMN ........................... 23-76
COVER - REMOVAL, TIMING CHAIN ......9-156
COVER - REMOVAL, WHEEL ............22-19
8 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2313 of 2339
ENGINE OIL PRESSURE - DIAGNOSISAND TESTING, CHECKING ...............9-53
ENGINE, SPECIAL TOOLS - 2.4L ..........9-21
ENGINE, SPECIAL TOOLS - 3.3/3.8L .......9-98
ENGINE, SPECIFICATIONS - 3.3/3.8L ......9-93
ENGINE SPEED SENSOR - DESCRIPTION . . 14-30
ENGINE SPEED SENSOR - OPERATION ....14-30
ENGINE, STANDARD PROCEDURE - HYDROSTATIC LOCKED .............9-10,9-87
ENGINES - DESCRIPTION, ENGINE OIL - DIESEL ..............................0-6
ENGINES - EXPORT - DESCRIPTION, DIESEL ............................. 0-21
ENGINES, INSTALLATION - 2.4L/3.3L/ 3.8L ............................... 24-77
ENGINES, INSTALLATION - 2.5L/2.8L DIESEL ............................ 24-78
ENGINES, REMOVAL - 2.4L/3.3L/3.8L .....24-76
ENGINES, REMOVAL - 2.5L/2.8L DIESEL . . 24-77
ENTRY MODULE - DESCRIPTION, SENTRY KEY REMOTE .................8Q-3
ENTRY MODULE - DIAGNOSIS AND TESTING, SENTRY KEY REMOTE .........8Q-5
ENTRY MODULE - INSTALLATION, SENTRY KEY REMOTE .................8Q-6
ENTRY MODULE - OPERATION, SENTRY KEY REMOTE ........................ 8Q-4
ENTRY MODULE - REMOVAL, SENTRY KEY REMOTE ........................ 8Q-6
ENTRY SYSTEM - DIAGNOSIS AND TESTING, SENTRY KEY REMOTE .........8Q-3
ENTRY TRANSMITTER, DIAGNOSIS AND TESTING - KEYLESS .................. 8N-24
ENTRY TRANSMITTER PROGRAMMING - STANDARD PROCEDURE, REMOTE
KEYLESS ........................... 8N-24
EQUIPMENT, STANDARD PROCEDURE - REFRIGERANT SYSTEM SERVICE ........24-69
ERASING TRANSMITTER CODES, STANDARD PROCEDURE ..............8M-12
EVACUATE, STANDARD PROCEDURE - REFRIGERANT SYSTEM ...............24-70
EVAP CANISTER - INSTALLATION, REAR . . 25-21
EVAP CANISTER - REMOVAL, REAR ......25-20
EVAPORATION CONTROL SYSTEM - OPERATION ......................... 25-11
EVAPORATOR - DESCRIPTION, A/C . 24-80,24-98
EVAPORATOR - INSTALLATION, A/C ......24-81
EVAPORATOR - OPERATION, A/C . . . 24-80,24-98
EVAPORATOR - REMOVAL, A/C ..........24-81
EVAPORATOR, INSTALLATION - REAR A/C............................... 24-100
EVAPORATOR LINE EXTENSION, INSTALLATION - REAR A/C ............24-100
EVAPORATOR LINE EXTENSION, REMOVAL - REAR A/C .................24-99
EVAPORATOR, REMOVAL - REAR A/C .....24-98
EVAPORATOR TEMPERATURE SENSOR - DESCRIPTION ....................... 24-26
EVAPORATOR TEMPERATURE SENSOR - OPERATION ......................... 24-27
EVAP/PURGE SOLENOID - DESCRIPTION . . 25-13
EVAP/PURGE SOLENOID - INSTALLATION . 25-13
EVAP/PURGE SOLENOID - OPERATION ....25-13
EVAP/PURGE SOLENOID - REMOVAL .....25-13
EXCESSIVE EXHAUST SYSTEM NOISE - DIAGNOSIS AND TESTING ..............11-2
EXHAUST MANIFOLD - CLEANING ........9-63
EXHAUST MANIFOLD - INSPECTION .......9-63
EXHAUST MANIFOLD - INSTALLATION .....9-63
EXHAUST MANIFOLD - LEFT - CLEANING . . 9-154
EXHAUST MANIFOLD - LEFT - INSPECTION ........................ 9-155
EXHAUST MANIFOLD - LEFT - INSTALLATION ....................... 9-155
EXHAUST MANIFOLD - LEFT - REMOVAL . . 9-154
EXHAUST MANIFOLD - REMOVAL .........9-63
EXHAUST MANIFOLD - RIGHT - CLEANING .......................... 9-153
EXHAUST MANIFOLD - RIGHT - INSPECTION ........................ 9-153
EXHAUST MANIFOLD - RIGHT - INSTALLATION ....................... 9-153
EXHAUST MANIFOLD - RIGHT - REMOVAL .......................... 9-152
EXHAUST SYSTEM - DESCRIPTION .......11-1
EXHAUST SYSTEM NOISE - DIAGNOSIS AND TESTING, EXCESSIVE ..............11-2EXHAUST SYSTEM RESTRICTION CHECK
- DIAGNOSIS AND TESTING .............11-2
EXHAUST SYSTEM, SPECIAL TOOLS ......11-4
EXHAUST TUBE - INSTALLATION .......24-116
EXHAUST TUBE - REMOVAL ...........24-116
EXHAUSTER - DESCRIPTION, REAR QUARTER PANEL/FENDER AIR ..........23-59
EXHAUSTER - INSTALLATION, REAR QUARTER PANEL/FENDER AIR ..........23-60
EXHAUSTER - REMOVAL, REAR QUARTER PANEL/FENDER AIR ..........23-59
EXPANSION VALVE - DESCRIPTION ......24-81
EXPANSION VALVE - DESCRIPTION, A/C . 24-100
EXPANSION VALVE - OPERATION ........24-81
EXPANSION VALVE - OPERATION, A/C . . . 24-100
EXPANSION VALVE, DIAGNOSIS AND TESTING - FRONT A/C .................24-82
EXPANSION VALVE, DIAGNOSIS AND TESTING - REAR A/C .................24-101
EXPORT - ANTENNA MODULE ..........8A-10
EXPORT - BRAKE ROTOR ...............5-60
EXPORT - DESCRIPTION ................5-63
EXPORT - DESCRIPTION ................0-13
EXPORT - DESCRIPTION ................2-10
EXPORT - DESCRIPTION, ANTENNA MODULE ........................... 8A-10
EXPORT - DESCRIPTION, DIESEL ENGINES ............................ 0-21
EXPORT - DESCRIPTION, DOOR CYLINDER LOCK SWITCH ...............8N-22
EXPORT - DESCRIPTION, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - DESCRIPTION, QUARTER GLASS INTEGRAL ANTENNA ............8A-13
EXPORT - DOOR CYLINDER LOCK SWITCH ............................ 8N-22
EXPORT - INSTALLATION ...............5-68
EXPORT - INSTALLATION ...............2-11
EXPORT - INSTALLATION, HEADLAMP UNIT .............................. 8L-17
EXPORT - INSTALLATION, HOOD AJAR SWITCH ............................ 8Q-3
EXPORT - INSTALLATION, POWER FOLDAWAY MIRROR SWITCH ..........8N-30
EXPORT - OPERATION, ANTENNA MODULE ........................... 8A-10
EXPORT - OPERATION, DOOR CYLINDER LOCK SWITCH ....................... 8N-22
EXPORT - OPERATION, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - OPERATION, QUARTER GLASS INTEGRAL ANTENNA .................. 8A-13
EXPORT - QUARTER GLASS INTEGRAL ANTENNA .......................... 8A-13
EXPORT - REMOVAL ................... 5-67
EXPORT - REMOVAL ................... 2-11
EXPORT - REMOVAL, HEADLAMP UNIT . . . 8L-17
EXPORT - REMOVAL, HOOD AJAR SWITCH ............................ 8Q-3
EXPORT - REMOVAL, POWER FOLDAWAY MIRROR SWITCH ..........8N-29
EXPORT - STANDARD PROCEDURE, FRONT FOG LAMP UNIT ALIGNMENT ......8L-9
EXPORT - STANDARD PROCEDURE, HEADLAMP UNIT ALIGNMENT ..........8L-15
EXTENSION, INSTALLATION - REAR A/C EVAPORATOR LINE .................. 24-100
EXTENSION, REMOVAL - REAR A/C EVAPORATOR LINE ................... 24-99
EXTENSION TRIM - INSTALLATION, A-PILLAR LOWER .................... 23-79
EXTENSION TRIM - REMOVAL, A-PILLAR LOWER ............................ 23-79
EXTERIOR - DESCRIPTION, LAMPS/ LIGHTING ........................... 8L-2
EXTERIOR - OPERATION, LAMPS/ LIGHTING ........................... 8L-2
EXTERIOR - WARNING, LAMPS/ LIGHTING ........................... 8L-3
EXTERIOR HANDLE - INSTALLATION .....23-22,
23-40
EXTERIOR HANDLE - REMOVAL ....23-21,23-40
EXTERIOR HANDLE SWITCH - DESCRIPTION ....................... 8N-10
EXTERIOR HANDLE SWITCH - INSTALLATION ...................... 8N-10
EXTERIOR HANDLE SWITCH - OPERATION ......................... 8N-10EXTERIOR HANDLE SWITCH - REMOVAL . . 8N-10
EXTERIOR LAMPS, SPECIFICATIONS
......8L-3
EXTERIOR NAME PLATES - ADHESIVE ATTACHED - INSTALLATION ............23-51
EXTERIOR NAME PLATES - ADHESIVE ATTACHED - REMOVAL ................23-51
EXTERIOR NAME PLATES - TAPE ATTACHED - INSTALLATION ............23-51
EXTERIOR NAME PLATES - TAPE ATTACHED - REMOVAL ................23-51
FACTOR SETTING - STANDARD PROCEDURE, PINION .................8E-15
FAILED PARK SWITCH - DIAGNOSIS AND TESTING ............................ 8R-2
FAN - DESCRIPTION, RADIATOR ..........7-29
FAN - INSTALLATION, RADIATOR .........7-30
FAN - OPERATION, RADIATOR ...........7-29
FAN - REMOVAL, RADIATOR .............7-30
FAN MOTOR - DIAGNOSIS AND TESTING, RADIATOR ................... 7-30
FAN RELAY - DESCRIPTION, RADIATOR ....7-31
FAN RELAY - INSTALLATION, RADIATOR . . . 7-31
FAN RELAY - OPERATION, RADIATOR ......7-31
FAN RELAY - REMOVAL, RADIATOR .......7-31
FASCIA - INSTALLATION, FRONT .........13-1
FASCIA - INSTALLATION, REAR ..........13-4
FASCIA - REMOVAL, FRONT .............13-1
FASCIA - REMOVAL, REAR ..............13-4
FASCIA - SCUFF PAD - INSTALLATION, REAR ............................... 13-5
FASCIA - SCUFF PAD - REMOVAL, REAR . . . 13-5
FASTENER TORQUE, SPECIFICATIONS - ABS ................................ 5-91
FASTENER TORQUE, SPECIFICATIONS - BRAKE ...............................5-9
FASTENER TORQUE, SPECIFICATIONS - COLUMN ........................... 19-17
FASTENER TORQUE, SPECIFICATIONS - FRONT SUSPENSION ...................2-3
FASTENER TORQUE, SPECIFICATIONS - POWER STEERING .................... 19-9
FASTENER TORQUE, SPECIFICATIONS - REAR SUSPENSION ................... 2-28
FEED CIRCUIT RESISTANCE TEST - DIAGNOSIS AND TESTING ..............8F-35
FEED CIRCUIT TEST - DIAGNOSIS AND TESTING ........................... 8F-36
FENDER - INSTALLATION, FRONT ........23-52
FENDER - REMOVAL, FRONT ...........23-51
FFV REPLACEMENT PARTS - DESCRIPTION ........................ 14-2
FILL - DIAGNOSIS AND TESTING, VEHICLE DOES NOT .................. 25-17
FILL DOOR - INSTALLATION, FUEL .......23-52
FILL DOOR - REMOVAL, FUEL ..........23-52
FILL DOOR BLOCKER LATCH - INSTALLATION, FUEL .................23-53
FILL DOOR BLOCKER LATCH - REMOVAL, FUEL ..................... 23-53
FILL DOOR BLOCKER LATCH STRIKER - INSTALLATION, FUEL .................23-53
FILL DOOR BLOCKER LATCH STRIKER - REMOVAL, FUEL ..................... 23-53
FILL DOOR BLOCKER LOCKOUT LINK - INSTALLATION, FUEL .................23-54
FILL DOOR BLOCKER LOCKOUT LINK - REMOVAL, FUEL ..................... 23-54
FILL/CHECK LOCATIONS - DESCRIPTION, FLUID ...............................0-7
FILLER CAP - DESCRIPTION, FUEL .......25-13
FILLER CAP - OPERATION, FUEL ........25-13
FILLER NECK SEAL - DIAGNOSIS AND TESTING, RADIATOR CAP TO ............7-28
FILLER TUBE - INSTALLATION, FUEL TANK .............................. 14-17
FILLER TUBE - REMOVAL, FUEL TANK ....14-16
FILLING - STANDARD PROCEDURE, COOLING SYSTEM .....................7-4
FILLING, STANDARD PROCEDURE - REAR HEATER CORE .................24-102
FILTER - DESCRIPTION, AIR ............24-42
FILTER - DESCRIPTION, OIL .............9-54
FILTER - INSTALLATION, AIR ...........24-43
FILTER - INSTALLATION, INLET ..........14-17
FILTER - INSTALLATION, OIL .......9-141,9-54
FILTER - REMOVAL, AIR ...............24-42
FILTER - REMOVAL, INLET .............14-17
FILTER - REMOVAL, OIL ...........9-141,9-54
12 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
Page 2314 of 2339
FILTER ADAPTER - INSTALLATION, OIL . . . 9-142
FILTER ADAPTER - REMOVAL, OIL.......9-142
FILTER CHANGE - STANDARD PROCEDURE, ENGINE OIL ..........9-139,9-54
FILTER SERVICE - STANDARD PROCEDURE, FLUID ............21-231,21-82
FINAL DRIVE - ASSEMBLY .......21-224,21-78
FINAL DRIVE - DESCRIPTION .....21-219,21-74
FINAL DRIVE - DISASSEMBLY ....21-220,21-75
FINAL DRIVE - OPERATION .......21-220,21-75
FINESSE SANDING/BUFFING & POLISHING - DESCRIPTION ...........23-101
FINISH - DESCRIPTION, BASE COAT/CLEARCOAT ................... 23-101
FIRING ORDER, SPECIFICATIONS .........8I-3
FIRST ROW - BENCH - INSTALLATION, SEAT BELT BUCKLE .................. 8O-37
FIRST ROW - BENCH - REMOVAL, SEAT BELT BUCKLE ....................... 8O-36
FIRST ROW - OUTBOARD - INSTALLATION, SEAT BELT &
RETRACTOR ........................ 8O-40
FIRST ROW - OUTBOARD - REMOVAL, SEAT BELT & RETRACTOR .............8O-39
FIRST ROW INBOARD - QUAD BUCKET - INSTALLATION, SEAT BELT BUCKLE ......8O-36
FIRST ROW INBOARD - QUAD BUCKET - REMOVAL, SEAT BELT BUCKLE .........8O-35
FITTING - CONNECTING ROD ............9-46
FITTING - PISTON RING ................9-47
FITTING - STANDARD PROCEDURE, MAIN BEARING ...................... 9-125
FITTING - STANDARD PROCEDURE, PISTON RING ....................... 9-124
FITTING - STANDARD PROCEDURE, PISTON TO CYLINDER BORE ............9-44
FITTING CONNECTING RODS - STANDARD PROCEDURE ...............9-119
FITTING DISASSEMBLY/ASSEMBLY - STANDARD PROCEDURE,
TRANSMISSION COOLER LINE QUICK
CONNECT ............................ 7-38
FITTING PISTONS - STANDARD PROCEDURE ........................ 9-120
FITTINGS - STANDARD PROCEDURE, QUICK-CONNECT ..................... 14-18
FITTINGS, STANDARD PROCEDURE - HANDLING TUBING ................... 24-69
FLAP AND SPRING ASSEMBLY - INSTALLATION, QUAD BUCKET SEAT
SIDE SHIELD/CUP HOLDER ............23-151
FLAP AND SPRING ASSEMBLY - REMOVAL, QUAD BUCKET SEAT SIDE
SHIELD/CUP HOLDER ................23-151
FLEX DRIVE - DESCRIPTION ...........8N-55
FLEX DRIVE - INSTALLATION ...........8N-56
FLEX DRIVE - OPERATION .............8N-55
FLEX DRIVE - REMOVAL ...............8N-55
FLEX PLATE - INSTALLATION ...........9-133
FLEX PLATE - REMOVAL ...............9-133
FLEXIBLE FUEL ENGINE OIL - DESCRIPTION .........................0-3
FLOOR CONSOLE - FOLD-IN-FLOOR - INSTALLATION ....................... 23-89
FLOOR CONSOLE - FOLD-IN-FLOOR - REMOVAL .......................... 23-89
FLOOR CONSOLE BASE TRAY - INSTALLATION ....................... 23-89
FLOOR CONSOLE BASE TRAY - REMOVAL .......................... 23-89
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE KEY LOCK TUMBLER - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - INSTALLATION ........23-90
FLOOR CONSOLE LID LATCH - FOLD-IN-FLOOR - REMOVAL ............23-90
FLOOR DISTRIBUTION DUCTS - INSTALLATION ....................... 24-50
FLOOR DISTRIBUTION DUCTS - REMOVAL .......................... 24-50
FLOOR HEAT DUCT - INSTALLATION, REAR .............................. 24-63
FLOOR HEAT DUCT - REMOVAL, REAR . . . 24-63
FLOOR MATS - INSTALLATION, CARPETS . 23-81
FLOOR MATS - REMOVAL, CARPETS .....23-81 FLOOR TUB CARPET INSERT -
FOLD-IN-FLOOR - INSTALLATION,
SECOND ROW ....................... 23-98
FLOOR TUB CARPET INSERT - FOLD-IN-FLOOR - REMOVAL, SECOND
ROW .............................. 23-98
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - INSTALLATION,
REAR .............................. 23-96
FLOOR TUB CARPETS INSERT - FOLD-IN-FLOOR - REMOVAL, REAR ......23-95
FLOW AND PRESSURE TEST - DIAGNOSIS AND TESTING, POWER
STEERING SYSTEM .................... 19-1
FLOW CHECK - DIAGNOSIS AND TESTING, COOLING SYSTEM .............7-3
FLUID - DESCRIPTION, AUTOMATIC/ MANUAL TRANSAXLE ...................0-4
FLUID - DESCRIPTION, AWD POWER TRANSFER UNIT .......................0-6
FLUID AND FILTER SERVICE - STANDARD PROCEDURE .........21-231,21-82
FLUID CAPACITIES - SPECIFICATIONS ......0-6
FLUID CONTAMINATION - DIAGNOSIS AND TESTING, BRAKE .................. 5-33
FLUID COOLER - DESCRIPTION .........19-45
FLUID COOLER - INSTALLATION .........19-45
FLUID COOLER - OPERATION ...........19-45
FLUID COOLER - REMOVAL ............19-45
FLUID FILL/CHECK LOCATIONS - DESCRIPTION .........................0-7
FLUID LEAKAGE - DIAGNOSIS AND TESTING, TORQUE CONVERTER
HOUSING ....................... 21-154,21-9
FLUID LEVEL AND CONDITION CHECK, STANDARD PROCEDURE .........21-230,21-82
FLUID LEVEL CHECKING - STANDARD PROCEDURE, BRAKE ................... 5-33
FLUID LEVEL CHECKING - STANDARD PROCEDURE, POWER STEERING ........19-44
FLUID LEVEL SWITCH - DESCRIPTION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - INSTALLATION, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - INSTALLATION, WASHER ........................... 8R-11
FLUID LEVEL SWITCH - OPERATION, BRAKE .............................. 5-10
FLUID LEVEL SWITCH - REMOVAL, BRAKE .............................. 5-11
FLUID LEVEL SWITCH - REMOVAL, WASHER ........................... 8R-11
FLUID, SPECIFICATIONS - BRAKE .........5-33
FLUIDS - DESCRIPTION, AWD REAR DRIVELINE MODULE ....................0-6
FLUSH MEASUREMENTS - SPECIFICATIONS, GAP ................23-177
FOG LAMP - DIAGNOSIS AND TESTING, FRONT .............................. 8L-7
FOG LAMP - INSTALLATION, FRONT .......8L-8
FOG LAMP - REMOVAL, FRONT ..........8L-8
FOG LAMP UNIT ALIGNMENT - EXPORT - STANDARD PROCEDURE, FRONT ........8L-9
FOG LAMP UNIT ALIGNMENT - STANDARD PROCEDURE, FRONT .........8L-9
FOLDAWAY MIRROR SWITCH - EXPORT - DESCRIPTION, POWER ..............8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - INSTALLATION, POWER ..............8N-30
FOLDAWAY MIRROR SWITCH - EXPORT - OPERATION, POWER ................8N-29
FOLDAWAY MIRROR SWITCH - EXPORT - REMOVAL, POWER .................. 8N-29
FOLD-IN-FLOOR - INSTALLATION . . . 14-10,14-16
FOLD-IN-FLOOR - INSTALLATION, ARMREST - SECOND ROW ............23-130
FOLD-IN-FLOOR - INSTALLATION, ARMREST ROTATING ASSEMBLY -
SECOND ROW ...................... 23-130
FOLD-IN-FLOOR - INSTALLATION, BOTTOM OF SEAT CUSHION PAN
PANEL-THIRD ROW .................. 23-152
FOLD-IN-FLOOR - INSTALLATION, CARPET TRIM RING AND COVER ........23-84
FOLD-IN-FLOOR - INSTALLATION, CARPETS ........................... 23-83
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE ........................... 23-89FOLD-IN-FLOOR - INSTALLATION, FLOOR
CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - INSTALLATION, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - SECOND ROW .....23-131
FOLD-IN-FLOOR - INSTALLATION, HEADREST SLEEVE - THIRD ROW ......23-153
FOLD-IN-FLOOR - INSTALLATION, REAR FLOOR TUB CARPETS INSERT ..........23-96
FOLD-IN-FLOOR - INSTALLATION, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - INSTALLATION, SEAT - THIRD ROW ........................ 23-154
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - SECOND ROW ....23-133
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK COVER/FOAM - THIRD ROW ......23-156
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - SECOND ROW .........23-134
FOLD-IN-FLOOR - INSTALLATION, SEAT BACK FRAME - THIRD ROW ...........23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - INSTALLATION, SEAT BASE RISER - SECOND ROW ..........23-135
FOLD-IN-FLOOR - INSTALLATION, SEAT BELT CENTER LAP BELT ..............23-157
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM - THIRD ROW . . . 23-159
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION COVER/FOAM -SECOND
ROW ............................. 23-136
FOLD-IN-FLOOR - INSTALLATION, SEAT CUSHION SIDE SHIELD - SECOND
ROW ............................. 23-138
FOLD-IN-FLOOR - INSTALLATION, SEAT GAS STRUT - SECOND ROW ...........23-139
FOLD-IN-FLOOR - INSTALLATION, SEAT PROP ROD - SECOND ROW ...........23-140
FOLD-IN-FLOOR - INSTALLATION, SECOND ROW FLOOR TUB CARPET
INSERT ............................ 23-98
FOLD-IN-FLOOR - INSTALLATION, SIDE SHIELD CUP HOLDER ................23-160
FOLD-IN-FLOOR - INSTALLATION, WITH NVLD .............................. 25-20
FOLD-IN-FLOOR - REMOVAL .......14-10,14-13
FOLD-IN-FLOOR - REMOVAL, ARMREST - SECOND ROW ..................... 23-130
FOLD-IN-FLOOR - REMOVAL, ARMREST ROTATING ASSEMBLY - SECOND ROW . . 23-130
FOLD-IN-FLOOR - REMOVAL, BOTTOM OF SEAT CUSHION PAN PANEL-THIRD
ROW ............................. 23-152
FOLD-IN-FLOOR - REMOVAL, CARPET TRIM RING AND COVER ...............23-84
FOLD-IN-FLOOR - REMOVAL, CARPETS . . . 23-82
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE ........................... 23-89
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE KEY LOCK TUMBLER .........23-90
FOLD-IN-FLOOR - REMOVAL, FLOOR CONSOLE LID LATCH .................23-90
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - SECOND ROW ..............23-131
FOLD-IN-FLOOR - REMOVAL, HEADREST SLEEVE - THIRD ROW ...............23-152
FOLD-IN-FLOOR - REMOVAL, REAR FLOOR TUB CARPETS INSERT ..........23-95
FOLD-IN-FLOOR - REMOVAL, SEAT - SECOND ROW ...................... 23-132
FOLD-IN-FLOOR - REMOVAL, SEAT - THIRD ROW ........................ 23-153
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - SECOND ROW .........23-133
FOLD-IN-FLOOR - REMOVAL, SEAT BACK COVER/FOAM - THIRD ROW ...........23-155
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - SECOND ROW ..............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BACK FRAME - THIRD ROW ................23-156
FOLD-IN-FLOOR - REMOVAL, SEAT BACKSTOW STRAP - THIRD ROW ......23-158
FOLD-IN-FLOOR - REMOVAL, SEAT BASE RISER - SECOND ROW ...............23-134
FOLD-IN-FLOOR - REMOVAL, SEAT BELT CENTER LAP BELT ................... 23-157
RS INDEX13
Description Group-Page Description Group-Page Description Group-Page